Formlabs

What Formlabs does

Formlabs is a Somerville, Massachusetts-based designer and manufacturer of professional 3D printing systems, founded in 2011 as an MIT spinout. The company sells two primary printer lines: the Form 4 series of Masked SLA (MSLA) printers — including the Form 4, Form 4L, Form 4B, and Form 4BL — covering desktop through large-format and dental/medical applications, and the Fuse series of Selective Laser Sintering (SLS) printers, including the Fuse 1+ 30W and the newly launched Fuse X1 industrial large-format system at $84,999. Hardware is paired with a proprietary consumables library of 40+ SLA resins and SLS powders spanning general-purpose, engineering, dental, medical, casting, and specialty categories, plus supporting post-processing equipment (Form Wash/Cure, Fuse Sift/Blast), free PreForm print preparation software, and a cloud-based Dashboard for fleet management.

The business model combines one-time hardware sales with high-margin recurring revenue from proprietary materials and service plans; consumables are required for ongoing operation, creating a razor-and-blade structure that compounds with the installed base of more than 130,000 printers sold globally. Go-to-market is hybrid: direct enterprise field sales for large accounts (Tesla, Ford, Eaton, Brose, Radio Flyer), a global e-commerce store and inside-sales operation for SMBs and individuals, and a network of channel partners (Purple Platypus in the US; SOLIZE PARTNERS and APPLE TREE Corporation in Japan) for regional coverage. End markets span manufacturing and engineering, automotive, dental, medical, education, jewelry, and entertainment, with dental and medical verticals anchored by FDA-cleared and USP Class VI certified biocompatible materials.

Formlabs is privately held, last valued at $2 billion following a $150 million Series E led by SoftBank Vision Fund 2 in May 2021, and has disclosed 2025 revenue above $250 million alongside profitability and positive free cash flow for more than two years. Operations span offices in the US, Germany, Hungary, Singapore, Japan, and China, a manufacturing/fulfillment site in Billerica, Massachusetts, and ongoing inorganic capability moves, most notably the 2024 acquisition of desktop SLS startup Micronics.

Name

Formlabs

Legal name

Formlabs Inc.

Website

https://formlabs.com

Company type

Private

Founded year

2011

Operating status

Operating

Headcount range

501–1,000 employees

Short description

Formlabs designs and manufactures professional SLA and SLS 3D printers, proprietary resins and powders, and workflow software, selling to manufacturers, automotive firms, dental and medical labs, and educational institutions globally, with a razor-and-blade model anchored by more than 130,000 printers installed worldwide.

Ownership category

akta.pro rank

Product category

Professional 3D Printers

NAICS

Printing (32311)

SIC

Printing Trades Machinery & Equipment (3555)

akta.pro primary industry

Polymer 3D Printers (FDM/FFF, SLA/DLP/LCD, SLS, Material Jetting) (IMAAAAAA)

akta.pro secondary industries

3D Printers (Additive Manufacturing) (HDACAEAH), Medical & Dental Prototyping (Models, Guides, Pre-Op Planning) (IMAAAFAI)

Keywords

• Professional 3D printers
• SLA 3D printing
• SLS 3D printing
• Additive manufacturing systems
• 3D printing materials

Headquarters

HQ city

Somerville

HQ country

United States

HQ region

North America

Offices9 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Personnel, Technology or R&D, Operations, Marketing or Sales, Infrastructure

Revenue model

1. 3D Printer Hardware Sales: Sale of SLA and SLS 3D printing systems including Form 4, Form 4L, Form 4B, Form 4BL, Fuse 1+ 30W, and Fuse X1. One-time hardware purchase model with various starter packages and configurations available.
2. Proprietary Materials and Consumables: Recurring revenue from Formlabs' extensive library of proprietary SLA resins and SLS powders. Materials include general purpose, engineering, dental, medical, casting, and specialty formulations. Strong recurring revenue model as materials must be repurchased for ongoing printing.
3. Software Licensing: PreForm print preparation software is free. Dashboard cloud management is free. Additional revenue from service plans and enterprise software solutions.
4. Service Plans and Support: Extended warranty, priority support, preventive maintenance, and on-site service coverage through various service plan tiers.
5. Factory Solutions: Large-scale additive manufacturing solutions including Form Auto for automated production, and Form Now on-demand printing service for customers without in-house capability.
6. Post-Processing Equipment: Sale of wash units (Form Wash, Form Wash L), cure stations (Form Cure, Form Cure L), and SLS post-processing (Fuse Sift, Fuse Blast) equipment.

Pricing tiers

Go-to-market motion1 record

Distribution channels7 records

Marketing channels9 records

Core offering

Formlabs designs, develops, and manufactures professional SLA (stereolithography) and SLS (selective laser sintering) 3D printing systems, including the Masked SLA Form 4 series and the new Fuse X1 industrial SLS platform, sold alongside proprietary resin and powder materials, post-processing equipment, and workflow software (PreForm, Dashboard). The company also operates Form Now, an on-demand 3D printing service for customers without in-house capability. Offerings target prototyping, rapid tooling, manufacturing aids, and end-use production across manufacturing, automotive, dental, medical, aerospace, defense, jewelry, and education industries.

Product overview

Formlabs offers a platform of professional SLA and SLS 3D printing hardware, proprietary materials, and workflow software. The portfolio centers on two core print technology lines: Form 4 series (masked SLA printers, including Form 4, Form 4L, Form 4B, Form 4BL for dental and medical applications) and Fuse series (SLS printers, including Fuse 1+ 30W and the new large-format Fuse X1). The ecosystem is supported by post-processing equipment (Form Wash, Form Cure, Fuse Sift, Fuse Blast), an extensive materials library spanning 40+ SLA resins and 6+ SLS powders across general purpose, engineering, dental, medical, casting, and specialty categories, and software tools (PreForm for print preparation, Dashboard for fleet management, and Developer Platform for custom materials). Form Now provides on-demand print fulfillment as a service layer, and the Meshy AI integration enables AI-to-physical-part workflows. The company positions its offerings as an integrated manufacturing platform spanning prototyping, tooling, and end-use production, with the Fuse X1 representing its push into industrial-scale SLS manufacturing.

Differentiator

Problem solved

Functional benefit

Brands

• Formlabs Dental: Dedicated dental 3D printing platform with specialized dental printers, materials, and solutions for dental professionals.

Products and services

• Form 4 Blazing fast masked SLA (MSLA) 3D printer priced from $2,625, combining an industry-leading materials library with a reliable, accurate print engine. Prints at speeds up to 3.94 inches per hour with automated resin management and exceptional dimensional accuracy, targeting professional prototyping and end-use part production.
• Form 4L Large-format masked SLA 3D printer priced from $7,125, combining an industry-leading materials library with a reliable, accurate print engine for bigger professional-grade parts, enabling larger prototypes and production parts in a single print.
• Form 4B (Medical) Medical and dental 3D printer priced from $7,699, offering the most diverse materials library for healthcare applications. Creates biocompatible, sterilizable anatomical models and medical devices with easy workflows for hospitals, medical device manufacturers, and dental labs.
• Form 4BL Large-format biocompatible 3D printer priced from $16,249, offering high-throughput dental manufacturing for labs and aligner manufacturers, with the build volume and biocompatible material compatibility required for in-house production of dental devices.
• Fuse X1 Large-format industrial SLS 3D printer priced at $84,999, featuring a 330 x 330 x 565 mm build volume, Adaptive Thermal Control with 13 independent thermal zones, and AI-powered Print Intelligence. Delivers production-quality parts in under 24 hours at up to 50% lower cost per part and 3x throughput versus comparable powder bed fusion systems. Deliveries begin Q4 2026.
• Fuse 1+ 30W Compact industrial SLS 3D printer priced from $24,999, designed for maximum output and minimum waste. Unlocks high print speeds and material enablement for rapid in-house production, from print setup to powder recovery, for industrial thermoplastic parts.
• Form Auto Automation hardware for the Form 4 ecosystem enabling automated print workflows and reduced manual intervention for high-throughput production environments.
• PreForm Free print preparation software for Formlabs printers that automatically prepares 3D models, uploads to printers, and supports the full Formlabs workflow. No license or fee required, available with the printer purchase.
• Dashboard Cloud-based printer fleet management and monitoring platform. Tracks consumables, manages service coverage, organizes printers, manages user access, and sends notifications when prints are finished. Free to use.
• Form Now On-demand 3D printing service for U.S. customers to order Fuse X1 and other parts via the Formlabs website, Meshy AI integration, and partner channels. Enables professional print fulfillment for customers without in-house capability, delivering printed objects in as little as 48 hours from order placement.

Quantifiable outcome

• 50% lower cost per part compared to legacy industrial SLS systems
• +6 more outcomes

Named customers12 records

Segments7 records

Ideal customer profiles4 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

AI capability4 records

Feature8 records

Partnerships

14 partnerships are on record, tiered core, strategic and flagship.

• APPLE TREE CorporationcoreChannel Partner/ Reseller/ Distributor · 18 June 2026Osaka-based distributor beginning to offer Fuse X1 next-generation SLS 3D printer in Japanese market. Operates booths at Manufacturing World Tokyo trade show.
• Meshy.aistrategicTechnology or Integration · 8 April 2026Integration announced connecting Meshy.ai generative AI platform with Form Now on-demand 3D printing service. Enables users to go from AI-generated 3D models to professionally printed objects in under 48 hours without leaving the Meshy platform.
• SOLIZE PARTNERScoreChannel Partner/ Reseller/ Distributor · 1 December 2025First certified Development and Manufacturing Partner for Formlabs in Japan. Signed distributor agreement to offer and develop SLA and SLS 3D printers, expanding application and performance in Japanese manufacturing.
• MicronicsstrategicOthers · 1 August 2024Acquired Wisconsin-based 3D printing startup to strengthen SLS 3D printing capabilities and expand access to desktop SLS 3D printers. Co-founders Henry Chan and Luke joined Formlabs.
• TeslaflagshipOthersDeploys Fuse X1 at Gigafactory Nevada printing tens of thousands of parts for manufacturing applications, jigs, and fixtures. Produces 20,000 parts per month, enabling shift away from traditional injection molding for certain applications.
• Radio FlyerflagshipOthersUses Fuse X1 to print cargo eBikes overnight, reducing prototyping timelines by 90%. Partner showcasing democratized industrial SLS technology.
• FordflagshipOthersUsing Formlabs SLA and SLS technology at Rapid Technology Center for prototyping new Ford Explorer and other vehicles.
• EatoncoreOthersGlobal manufacturing company using Fuse SLS for single piece flow manufacturing and factory floor tooling across multiple facilities.
• BrosecoreOthersAutomotive supplier using Form 4L and Fuse Series for seat prototyping and weld cell setup parts.
• Autotiv ManufacturingcoreOthersEarly access customer for Fuse X1, printed over 30,000 parts in four months, demonstrating commercial validation of industrial-scale SLS.
• Toyota IndustriescoreOthersIncorporating Fuse Series SLS technology to move beyond basic prototyping toward functional testing and rapid tooling across manufacturing departments.
• Purple PlatypuscoreChannel Partner/ Reseller/ DistributorConfirmed as national reseller for Formlabs 3D printing systems.
• Autotiv ManufacturingcoreOthersEarly access Fuse X1 customer, 3x throughput and half the size enabled service bureau to scale SLS operations.
• Palladion SystemscoreOthersUsing Fuse Series SLS platform for manufacturing counter-UAV system, demonstrating defense and security sector adoption.

Scale indicators7 records

Recent moves6 records

Expansion highlights6 records

Regional players

• Velo3D: Velo3D is a publicly traded industrial metal 3D printing company serving aerospace and defense customers with large-format laser powder bed fusion systems. While metals-focused, Velo3D competes for the same enterprise manufacturing customers and shares Formlabs' push into serial production use cases.

Emerging players

• Anycubic: Anycubic is a major Chinese consumer/prosumer 3D printer manufacturer offering FDM and resin printers at aggressive price points. Formlabs' Creator Series Resins explicitly target Anycubic's installed base, and Anycubic's rise represents the competitive pressure on the prosumer end of Formlabs' market.
• Bambu Lab: Bambu Lab is a fast-growing Chinese 3D printer maker that has rapidly captured prosumer and small-business share with FDM printers. While primarily FDM-focused, its pace of innovation and pricing pressure has reshaped the broader 3D printing competitive landscape adjacent to Formlabs' entry-level offerings.

Direct peers

• Stratasys: Stratasys is a leading publicly traded 3D printing company offering FDM, PolyJet, and SAF polymer printers plus materials. It is the most direct competitor to Formlabs across professional SLA/SLS/FDM segments, serving automotive, aerospace, dental, and medical customers globally.
• Markforged: Markforged offers industrial FDM, SLS, and metal 3D printers targeted at manufacturing and enterprise customers. Comparable in industrial positioning, materials ecosystem, and target verticals (automotive, defense, manufacturing), with stronger metal/continuous fiber capability.
• Desktop Metal: Desktop Metal offers a broad portfolio including metal binder jetting, polymer SLS, and production systems. Comparable to Formlabs in professional/industrial positioning, though Desktop Metal's focus has historically skewed more toward metals; their recent polymer efforts compete with the Fuse series.
• 3D Systems: 3D Systems is a publicly traded 3D printing pioneer offering SLA, SLS, MJF, and metal printers across industrial and healthcare verticals. Comparable to Formlabs in SLA plastics and SLS, with overlapping dental and medical applications, plus a larger metals portfolio.
• EOS: EOS is the European leader in industrial SLS polymer and DMLS metal additive manufacturing. Formlabs Fuse X1 directly targets EOS's industrial SLS installed base with a 10x price advantage, competing for the same aerospace, automotive, and medical customers.
• Carbon (Carbon3D): Carbon offers Digital Light Synthesis (DLS) polymer printers with proprietary resins, focused on production applications for Adidas, automotive, and dental customers. Comparable to Formlabs' professional SLA segment, though Carbon targets higher-volume production parts versus Formlabs' prototyping-led positioning.

Broad incumbents

• HP (Multi Jet Fusion): HP's Multi Jet Fusion (MJF) is a major SLS competitor in industrial polymer 3D printing, with deep enterprise relationships and broad geographic reach. As a broad incumbent with much larger resources, HP competes with Formlabs in industrial SLS but operates across the full printing and computing hardware portfolio.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks7 records

Key highlights7 records

Customer concentration

• Xx.com/formlabs
• YouTubeyoutube.com/@Formlabs
• LinkedInlinkedin.com/company/formlabs
• Facebookfacebook.com/Formlabs

Revenue estimate

Valuation estimate

Number of profiles

Profiles11 records

Subsidiaries1 record

Funding overview

Funding rounds9 records

Investors20 records

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A2 records

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Formlabs