Mosaic Manufacturing
Mosaic Manufacturing builds automated, high-volume FFF 3D printing systems (Array, Element) with proprietary multi-material switching and Canvas fleet software, serving industrial manufacturers, orthotics labs, aerospace and defense, and educational institutions globally.
- Company typePrivate
- Founded2014
- HeadquartersToronto, Canada
- Headcount51–100
- GTM typeB2B
- OfferingHardware or Manufacturing
What Mosaic Manufacturing does
Mosaic Manufacturing Ltd. is a Toronto-based privately held company founded in 2014 that builds automated, high-volume Fused Filament Fabrication (FFF) 3D printing systems for industrial manufacturers, contract manufacturers, orthotics laboratories, aerospace and defense buyers, and educational institutions. Its flagship Array platform integrates four high-temperature Element 3D printers with a robotic gantry, automated bed-swapping, 32 material pods, and the cloud-based Canvas fleet management software to enable continuous, lights-out polymer part production with minimal operator intervention. The company's underlying technology stack combines the patented Palette X multi-material switching system (RFID-enabled spools supporting up to 8 materials per printer), industrial-grade polymer support including PEEK, PEKK, and carbon fiber composites, and a growing proprietary materials portfolio (Aero, Form, Matrix) targeted at custom orthotics production. Mosaic monetizes through one-time hardware sales of Array and Element systems, recurring revenue from Canvas software subscriptions and extended warranty/service plans, consumables sold via its e-commerce storefront (shop.mosaicmfg.com), and professional services including Mosaic Solutions deployment and on-demand Part Production. The company distributes globally through direct enterprise sales and authorized resellers across Canada, the United States, the United Kingdom, the European Union, and Australia, with notable customers including Boeing, Bosch, NASA, Toyota, US Army, Avid (a Lubrizol Company), Microart Services, Premier Orthotics Labs, and universities such as Carnegie Mellon and UT Dallas.
Mosaic Manufacturing firmographics
Firmographics- Name
- Mosaic Manufacturing
- Legal name
- Mosaic Manufacturing Ltd.
- Website
- https://mosaicmfg.com
- Company type
- Private
- Founded year
- 2014
- Operating status
- Operating
- Headcount range
- 51–100 employees
- Short description
- Mosaic Manufacturing builds automated, high-volume FFF 3D printing systems (Array, Element) with proprietary multi-material switching and Canvas fleet software, serving industrial manufacturers, orthotics labs, aerospace and defense, and educational institutions globally.
- Ownership category
- akta.pro rank
Mosaic Manufacturing industry classification
Industry- Product category
- Industrial 3D Printing Systems
- NAICS
- Computer and Peripheral Equipment Manufacturing (3341), Printing and Related Support Activities (3231)
- SIC
- Printing Trades Machinery & Equipment (3555)
- akta.pro primary industry
- Large-Format & Industrial Production 3D Printers (High-Throughput Systems) (IMAAAAAK)
- akta.pro secondary industries
- Polymer 3D Printing Service Bureaus (FDM/FFF, SLA/DLP, SLS/MJF) (IMAAADAA), Service, Repair & Maintenance Contracts (Preventive Maintenance, Onsite Service, Extended Warranty) (IMAAAIAM), 3D Printers (Additive Manufacturing) (HDACAEAH)
Keywords
Where Mosaic Manufacturing is headquartered
LocationHeadquarters
- HQ city
- Toronto
- HQ country
- Canada
- HQ region
- North America
Offices1 record
Markets served
Mosaic Manufacturing business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Technology or R&D, Supply Chain, Personnel, Operations, Marketing or Sales
Revenue model
- 3D Printing Hardware Systems: Sale of automated 3D printing systems including Array (scalable additive manufacturing platform with 4 Element printers) and Element (industrial desktop 3D printer). Array includes robotic gantry, storage cart, and material pods.
- Proprietary Materials: Sale of branded filament materials including PLA, ASA, ABS, Flex (TPU), Aero, Stitch, Matrix (CF Nylon), Form, Nylon, FR-PC, ESD-PETG, HIPS, PEEK, and PEKK through e-commerce and sales team.
- Software Subscriptions: Canvas platform for 3D printing workflow management, available in cloud and desktop versions with add-ons for Edu, Array, and Teams functionality.
- Professional Services: Mosaic Solutions deployment services including on-site assessment, workflow customization, training, and ongoing optimization. Part production services for custom 3D printed parts.
- Extended Warranty and Service Plans: Optional extended warranty programs and service plans providing multi-year support coverage, priority phone support, faster repair turnaround, and advanced replacement programs.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| One time/ perpetual license | One time/ perpetual license | 14-day return window for new hardware products |
| Subscription | Monthly | Software purchases non-refundable once activated |
| Subscription | Annual | Extended warranty and service plans |
| Unit Pricing | Pay-as-you-go | Materials and consumables |
Go-to-market motion2 records
Distribution channels3 records
Marketing channels5 records
Mosaic Manufacturing product offering
Product offeringCore offering
Mosaic Manufacturing sells automated high-volume Fused Filament Fabrication (FFF) 3D printing systems built around the Array platform, which integrates four Element printers, 32 automated material pods, robotic bed swapping, and the Canvas software for lights-out polymer part production. The company also sells the Element industrial 3D printer, the Palette X multi-material management module, the Orion digital manufacturing system for custom orthotics, and a portfolio of proprietary industrial-grade filament materials (PEEK, PEKK, CF Nylon, Aero, Form, etc.). It complements this hardware with deployment/Mosaic Solutions professional services and on-demand Part Production.
Product overview
Mosaic Manufacturing offers a unified platform-plus-modules architecture for high-volume automated 3D printing. The core Array system integrates four Element printers, 32 automated material pods, robotic bed swapping, and Canvas software into a complete lights-out manufacturing platform. Element serves as the underlying industrial printer engine featuring high-temperature capability. Palette X provides the patented multi-material switching system. Canvas delivers cloud-based print job management, fleet monitoring, and automated workflows. The Orion system targets custom orthotics production. Services include Mosaic Solutions for strategic deployment and Part Production for on-demand manufacturing. The materials portfolio spans professional, flexible, light industrial, and industrial grades including proprietary Aero (EVA-style cushioning) and Form (polypropylene-class stiffness) materials designed specifically for orthotics.
Differentiator
Problem solved
Functional benefit
Products and services
- Array
Quantifiable outcome
- 95% reduction in part cost
- +5 more outcomes
Companies that use Mosaic Manufacturing
Customer profileNamed customers6 records
Segments6 records
Ideal customer profiles4 records
Mosaic Manufacturing technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Integration2 records
Feature6 records
Mosaic Manufacturing partnerships and signals
Strategic signalPartnerships
One partnership is on record.
- LutraCADcoreLutraCAD, a Netherlands-based insole design software company, has partnered with Mosaic to create an integrated end-to-end orthotics production workflow. Their software integrates seamlessly with Mosaic's Array ecosystem and Canvas platform, enabling orthotics manufacturers to design in LutraCAD and send files directly to Mosaic printers for production.
Scale indicators9 records
Recent moves6 records
Expansion highlights6 records
Mosaic Manufacturing competitors and assessment
Company assessmentDirect peers
- Formlabs: Formlabs sells industrial-grade desktop SLA and SLS 3D printers along with proprietary resins and fleet management software (Dash). It directly competes with Mosaic's Element/Array platform for industrial polymer printing customers and is named by Mosaic as a comparison point in its technical guides.
- Markforged: Markforged sells industrial composite and metal 3D printers (Mark Two, X series) with continuous fiber reinforcement and its own Digital Forge software. It competes head-to-head with Mosaic's high-temperature Element printer (carbon-fiber nylons, PEEK/PEKK) and the Array fleet-automation thesis.
- Ultimaker: Ultimaker sells professional FFF 3D printers (S series, Method) along with Cura software and a broad open-materials ecosystem. It directly overlaps with Mosaic's Element on professional/industrial FFF printing and competes in education and prototyping.
- BigRep: BigRep develops large-format industrial FFF printers for end-use parts, jigs and fixtures — directly overlapping Mosaic's Array use cases for factory-floor polymer part production at scale.
Broad incumbents
- Stratasys: Stratasys is one of the largest incumbents in industrial polymer 3D printing, offering FDM, PolyJet and SAF systems plus GrabCAD software and a broad materials portfolio. It competes broadly with Mosaic across FFF hardware, materials and fleet management.
- 3D Systems: 3D Systems provides a wide range of polymer and metal 3D printing systems (SLA, SLS, MJP, Figure 4), software (3D Sprint, 3DXpert) and materials. It is referenced by Mosaic in competitive content and overlaps in plastics production 3D printing for industrial and healthcare customers.
- Carbon: Carbon produces Digital Light Synthesis (DLS) production 3D printers and proprietary resins for end-use parts at automotive, consumer and industrial OEMs. It is a broad incumbent competing with Mosaic in production-scale polymer additive manufacturing.
- HP (Multi Jet Fusion): HP's Multi Jet Fusion (MJF) business offers industrial polymer 3D printing systems and materials at production scale, with strong enterprise channel reach. It is a broad incumbent competing with Mosaic in factory-floor end-use polymer parts.
Emerging players
- Bambu Lab: Bambu Lab is a fast-growing FFF 3D printer vendor (X1, P1, A1) with strong multi-material and AMS automation features. Although primarily prosumer, its rapid pace and automation focus create competitive pressure on Mosaic's industrial FFF positioning.
- Roboze: Roboze specializes in high-temperature industrial FFF printers capable of PEEK, PEKK and carbon-fiber composites with its Argo and Belt systems. It competes directly with Mosaic's Element on industrial-grade polymer printing.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks5 records
Key highlights7 records
Customer concentration
Mosaic Manufacturing social profiles
Digital presenceMosaic Manufacturing financial estimates
Financial estimateRevenue estimate
Valuation estimate
Mosaic Manufacturing leadership team
Management profileNumber of profiles
Profiles3 records
Mosaic Manufacturing funding detail
Funding detailFunding overview
Funding rounds6 records
Investors6 records
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Mosaic Manufacturing M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Mosaic Manufacturing
What does Mosaic Manufacturing do?
Mosaic Manufacturing sells automated high-volume Fused Filament Fabrication (FFF) 3D printing systems built around the Array platform, which integrates four Element printers, 32 automated material pods, robotic bed swapping, and the Canvas software for lights-out polymer part production. The company also sells the Element industrial 3D printer, the Palette X multi-material management module, the Orion digital manufacturing system for custom orthotics, and a portfolio of proprietary industrial-grade filament materials (PEEK, PEKK, CF Nylon, Aero, Form, etc.). It complements this hardware with deployment/Mosaic Solutions professional services and on-demand Part Production.
Is Mosaic Manufacturing a public or private company?
Mosaic Manufacturing is a private company. It is classified as venture growth investor backed and is currently operating.
When was Mosaic Manufacturing founded?
Mosaic Manufacturing was founded in 2014. It employs 51 to 100 people.
Where is Mosaic Manufacturing based?
Mosaic Manufacturing is headquartered in Toronto, Canada, in the North America region.
How does Mosaic Manufacturing make money?
Five revenue lines are on record. 3D Printing Hardware Systems are the primary driver. The others are proprietary Materials, software Subscriptions, professional Services and extended Warranty and Service Plans.
Who are Mosaic Manufacturing's main competitors?
Direct peers on record are Formlabs, Markforged, Ultimaker and BigRep. Broad incumbents are Stratasys, 3D Systems, Carbon and HP (Multi Jet Fusion). Emerging players are Bambu Lab and Roboze.
Does Mosaic Manufacturing have an API?
No public API is recorded for Mosaic Manufacturing.
What industry is Mosaic Manufacturing in?
Mosaic Manufacturing's product category is Industrial 3D Printing Systems. Its primary akta.pro industry code is IMAAAAAK, Large-Format & Industrial Production 3D Printers (High-Throughput Systems), with a secondary code of IMAAADAA, Polymer 3D Printing Service Bureaus (FDM/FFF, SLA/DLP, SLS/MJF). Its NAICS code is 3341 and its SIC code is 3555.