Pyrochem Catalyst
Pyrochem Catalyst Company manufactures patented pyrochlore-based PyroCat™ catalysts (powders and custom-coated monoliths) for automotive emissions abatement, fuel cell reforming, and chemical processing, selling standardized powders via e-commerce and bespoke products through direct consultative sales.
- Company typePrivate
- Founded2011
- HeadquartersLouisville, United States
- Headcount1–10
- GTM typeB2B
- OfferingHardware or Manufacturing
What Pyrochem Catalyst does
Pyrochem Catalyst Company is a privately held, Delaware-incorporated catalyst manufacturer founded in 2011 and headquartered in Louisville, Kentucky. The company develops and produces pyrochlore-based catalysts under its patented PyroCat™ technology platform, targeting three primary end-uses: automotive emissions abatement (three-way catalytic converters, oxidation and reduction catalysts), fuel cell and hydrogen production (steam methane reforming, autothermal reforming, syngas generation), and chemical processing (partial oxidation, catalytic combustion). Its core innovation is a unique pyrochlore crystal structure that enables superior dispersion of precious metals without activity degradation, combined with a single-step manufacturing process that supports rapid iteration and custom formulations.
The commercial product portfolio comprises four standardized catalyst powders — Ni-PyroCat™, Rh-PyroCat™, Pd-AutoCat™, and a no-PGM CZO-Pyrochlore — sold globally through the company e-commerce storefront in 10-gram units priced between $10 and $100, plus custom-coated monolith cores (cordierite, silicon carbide, metallic alloys, and advanced ceramics with precious or base metal coatings) sold via direct quote inquiry. The go-to-market motion is technical and consultative: customers engage via website contact forms or phone for custom formulation development, while standard products are available for self-service purchase. The company completed a spin-off of PCC Hydrogen, Inc. to existing shareholders effective December 31, 2022, separating its green hydrogen process technology into a standalone entity while retaining a commercial collaboration agreement.
Financially, Pyrochem operates at sub-scale: headcount is reported at 1-10 employees, and total disclosed funding across multiple exempt securities offerings, NSF grants, and a Keyhorse Capital investment aggregates to approximately $2.86 million over more than a decade. Revenue is not publicly disclosed and no enterprise customer logos are named in available materials. The leadership team consists of founder-CEO Timothy Fogarty (Harvard-educated, former energy banker, U.S. Marine Corps veteran) and founder-CTO Dr. Jeffery Harrison (PhD in chemistry/chemical engineering from the University of Florida, 18 years at Texaco Inc.), supported by co-founder and board member Stephen Gallo.
Pyrochem Catalyst firmographics
Firmographics- Name
- Pyrochem Catalyst
- Legal name
- Pyrochem Catalyst Company
- Website
- https://pyrochemcatalyst.com
- Company type
- Private
- Founded year
- 2011
- Operating status
- Operating
- Headcount range
- 1–10 employees
- Short description
- Pyrochem Catalyst Company manufactures patented pyrochlore-based PyroCat™ catalysts (powders and custom-coated monoliths) for automotive emissions abatement, fuel cell reforming, and chemical processing, selling standardized powders via e-commerce and bespoke products through direct consultative sales.
- Ownership category
- akta.pro rank
Pyrochem Catalyst industry classification
Industry- Product category
- Industrial Catalysts
- NAICS
- Other Basic Inorganic Chemical Manufacturing (325180), Basic Chemical Manufacturing (3251)
- SIC
- Miscellaneous Chemical Products (2890), Chemicals & Allied Products (2800)
- akta.pro primary industry
- Catalysts & Adsorbents (IMAEABAB)
- akta.pro secondary industries
- Environmental & Emissions Control Catalysts (DeNOx/DeSOx/DOC/CO Oxidation) (IMAEAIAC), Chemical Synthesis Catalysts (Hydrogenation/Oxidation/Acid-Base) (IMAEAIAD), Precious Metals & Catalyst Materials (PGM Catalysts) (IMAEAIAN)
Keywords
Where Pyrochem Catalyst is headquartered
LocationHeadquarters
- HQ city
- Louisville
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
Pyrochem Catalyst business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Technology or R&D, Supply Chain, Operations, Marketing or Sales
Revenue model
- Catalyst Powder Sales: Direct sales of catalyst powders in standard formulations (Ni-PyroCat, Rh-PyroCat, Pd-AutoCat, CZO-Pyrochlore) sold in 10-gram units at fixed unit prices.
- Custom Coated Monolith Cores: Bespoke catalyst monolith products with customized substrate materials and catalytic coatings for specific applications. Priced via quote inquiry.
- Custom Formulation Development: Collaborative development of customized catalyst formulations tailored to specific client needs and applications. Revenue derived from R&D and product development services.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Unit Pricing | Pay-as-you-go | Ni-PyroCat™ Nickel Reforming Pyrochlore Catalyst |
| Unit Pricing | Pay-as-you-go | Rh-PyroCat™ Rhodium Reforming Pyrochlore Catalyst |
| Unit Pricing | Pay-as-you-go | Pd-AutoCat™ Palladium Automotive Pyrochlore Catalyst |
| Unit Pricing | Pay-as-you-go | CZO-Pyrochlore Catalyst (no PGM) |
| Other | Multi-year contract | Custom Coated Monolith Cores |
Go-to-market motion1 record
Distribution channels2 records
Marketing channels3 records
Pyrochem Catalyst product offering
Product offeringCore offering
Pyrochem Catalyst Company manufactures and sells patented PyroCat™ pyrochlore-based catalysts in powder form and as custom-coated monolith cores. The catalysts serve automotive emissions abatement (three-way catalysts, oxidation) and chemical/fuel processing applications including steam methane reforming, partial oxidation, autothermal reforming, and hydrogen production. Products are sold as standardized powders in 10-gram units or as bespoke coated monolith cores quoted per inquiry.
Product overview
Pyrochem Catalyst Company is a catalyst manufacturing company offering a portfolio of pyrochlore-based catalyst products under the Pyrocat™ technology platform. The product line consists of catalyst powders (Ni-PyroCat™, Rh-PyroCat™, Pd-AutoCat™, and CZO-Pyrochlore) and Custom Coated Monolith Cores, all leveraging a patented single-step manufacturing process. These catalysts target automotive emissions abatement and fuel reforming applications, with key differentiators including reduced precious metal requirements, high thermal stability, resistance to poisons, and minimal carbon formation. The company completed a spin-off of PCC Hydrogen in 2023 to create two standalone companies focused on emissions mitigation and green energy markets respectively.
Differentiator
Problem solved
Functional benefit
Brands
- Pyrocat™: Patented catalyst technology platform used across product lines including Ni-PyroCat™, Rh-PyroCat™, and Pd-AutoCat™.
- Ni-PyroCat™
- Rh-PyroCat™
- Pd-AutoCat™
- AutoCat™
- CZO-Pyrochlore
Products and services
- Ni-PyroCat™ Nickel Reforming Pyrochlore Catalyst Lanthanum Zirconium Oxide catalyst with nickel (La2 Zr(2-x)Nix O7.5, x=0.672 at 6 wt% Ni) for reforming applications, available in up to 6% Ni loading. Sold at $20.00 per 10 grams. Designed for industrial customers performing reforming reactions.
- Rh-PyroCat™ Rhodium Reforming Pyrochlore Catalyst Lanthanum Zirconium Oxide catalyst with rhodium (La2Zr(2-x)Rhx O7.5, x=0.112 at 2 wt% Rh) for reforming hydrocarbons from methane to diesel, with resistance to carbon and sulfur. Sold at $100.00 per 10 grams. Targeted at fuel cell and chemical production applications.
- Pd-AutoCat™ Palladium Automotive Pyrochlore Catalyst Cerium Zirconium Oxide catalyst with palladium (Ce2 Zr(2-x) Pdx O7.5, x=0.115 at 2 wt% Pd) for automotive exhaust oxidation applications. Sold at $40.00 per 10 grams. Targeted at automotive catalytic converter manufacturers.
- CZO-Pyrochlore Catalyst (no PGM) Cerium Zirconate (Ce2 Zr2 O7.5) oxide catalyst without platinum group metals (PGM) for automotive exhaust abatement requiring high oxygen storage capacity. Sold at $10.00 per 10 grams.
- Custom Coated Monolith Cores Custom-coated catalyst monolith cores using substrate materials (cordierite, silicon carbide, metallic alloys, advanced ceramics) with precious or base metal catalytic coatings (platinum, palladium, rhodium, copper, iron, nickel). Priced via quote inquiry and used for chemical processing, reforming, and automotive applications.
- Custom Catalyst Formulation Development Collaborative development of customized catalyst formulations tailored to specific client needs and applications, leveraging PyroCat™ technology. Service includes R&D and product development.
Quantifiable outcome
- Drastically lower precious metal loading provides considerable cost savings
- +3 more outcomes
Companies that use Pyrochem Catalyst
Customer profileSegments3 records
Ideal customer profiles3 records
Pyrochem Catalyst technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature5 records
Pyrochem Catalyst partnerships and signals
Strategic signalPartnerships
One partnership is on record.
- PCC Hydrogen, Inc.coreFormer subsidiary now spun off as standalone company. PCC and PCC Hydrogen maintain commercial collaboration including co-development of critical catalyst solutions and alignment on sales and marketing activities. PCC retains one non-participating preferred Series A share of PCC Hydrogen.
Scale indicators3 records
Recent moves7 records
Expansion highlights5 records
Pyrochem Catalyst competitors and assessment
Company assessmentBroad incumbents
- Johnson Matthey: Global leader in automotive catalysts and PGM-based emission-control technologies. Directly comparable to Pyrochem's Pd-AutoCat™ and three-way catalyst positioning, but operates at far greater scale across the full emissions-control stack.
- BASF: Operates a major Catalysts division covering automotive emissions, chemical processing, and refining catalysts. Competes with Pyrochem across multiple end-markets but with vastly broader product portfolios and global manufacturing.
- Umicore: Belgian materials technology group with leadership positions in automotive catalysts and PGM chemistry. Directly comparable to Pyrochem's precious-metal-loaded pyrochlore products and serves overlapping OEM customers.
- Clariant: Specialty chemicals company with significant catalyst offerings for refining, petrochemical and chemical processing applications. Overlaps with Pyrochem's reforming and chemical-processing catalyst lines.
- Honeywell UOP: Long-established supplier of catalysts and process technology for refining, petrochemical and hydrogen production. Directly competes in SMR and syngas catalyst markets where Pyrochem's Rh-PyroCat™ and Ni-PyroCat™ are positioned.
- Corning Incorporated: Major supplier of ceramic substrates (cordierite) used as monolith cores in catalytic converters. Comparable to Pyrochem's custom monolith substrate work (cordierite/silicon carbide/ceramic substrates) as a substrate provider.
Direct peers
- Cataler Corporation: Japanese automotive catalyst manufacturer supplying major Japanese and global OEMs with three-way catalytic converter materials. Direct competitor to Pyrochem's Pd-AutoCat™ and CZO-Pyrochlore product lines.
- Nikki Universal: Manufacturer of automotive and industrial catalysts including PGM-based products. Direct peer for Pyrochem's automotive emissions catalyst offerings with overlap in precious-metal dispersion technology.
Emerging players
- Pajarito Powder: Emerging US-based catalyst developer focused on fuel-cell and electrolyzer catalysts. Comparable to Pyrochem's hydrogen/fuel-cell catalyst applications and similar in scale and stage of commercialization.
Others
- Mott Corporation: Manufacturer of porous metal substrates and custom monolith cores used in catalyst systems. Adjacent peer relevant to Pyrochem's Custom Coated Monolith Cores product line and supply-chain overlap.
Market position
Strengths4 records
Weaknesses4 records
Competitive moat4 records
Key risks5 records
Key highlights6 records
Customer concentration
Pyrochem Catalyst financial estimates
Financial estimateRevenue estimate
Valuation estimate
Pyrochem Catalyst leadership team
Management profileNumber of profiles
Profiles3 records
Pyrochem Catalyst funding detail
Funding detailFunding overview
Funding rounds5 records
Investors2 records
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Pyrochem Catalyst M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Pyrochem Catalyst
What does Pyrochem Catalyst do?
Pyrochem Catalyst Company manufactures and sells patented PyroCat™ pyrochlore-based catalysts in powder form and as custom-coated monolith cores. The catalysts serve automotive emissions abatement (three-way catalysts, oxidation) and chemical/fuel processing applications including steam methane reforming, partial oxidation, autothermal reforming, and hydrogen production. Products are sold as standardized powders in 10-gram units or as bespoke coated monolith cores quoted per inquiry.
Is Pyrochem Catalyst a public or private company?
Pyrochem Catalyst is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Pyrochem Catalyst founded?
Pyrochem Catalyst was founded in 2011. It employs 1 to 10 people.
Where is Pyrochem Catalyst based?
Pyrochem Catalyst is headquartered in Louisville, United States, in the North America region.
How does Pyrochem Catalyst make money?
Three revenue lines are on record. Catalyst Powder Sales are the primary driver. The others are custom Coated Monolith Cores and custom Formulation Development.
Who are Pyrochem Catalyst's main competitors?
Broad incumbents on record are Johnson Matthey, BASF, Umicore, Clariant, Honeywell UOP and Corning Incorporated. Direct peers are Cataler Corporation and Nikki Universal. Pajarito Powder is listed as an emerging player. Mott Corporation is listed as an others.
Does Pyrochem Catalyst have an API?
No public API is recorded for Pyrochem Catalyst.
What industry is Pyrochem Catalyst in?
Pyrochem Catalyst's product category is Industrial Catalysts. Its primary akta.pro industry code is IMAEABAB, Catalysts & Adsorbents, with a secondary code of IMAEAIAC, Environmental & Emissions Control Catalysts (DeNOx/DeSOx/DOC/CO Oxidation). Its NAICS code is 325180 and its SIC code is 2890.