Skyhaven Systems

What Skyhaven Systems does

Skyhaven Systems, LLC is a privately held small-business research and development firm headquartered in Steamboat Springs, Colorado, with its primary engineering and light-manufacturing operations in a 4,200 ft² owned facility in Westford, Massachusetts. The company was reformed in 2017 through the merger of Reactive Innovations, LLC, and traces its operating history back to 2003 (originally as MicroCell Technologies). Skyhaven develops advanced electrochemical engineering and reaction-based chemical process technologies for US Government agencies spanning the Defense, Aerospace, Energy, and Environmental sectors.

The firm's product portfolio is organized around five technology platforms: (1) Vaporized Hydrogen Peroxide (VHP) generation systems for medical, space, and military sterilization, including a $5K desktop unit for COVID-19 PPE decontamination; (2) hydrogen handling systems covering emergency fuel-cell vehicle refueling, -40°C pre-cooling for hydrogen filling stations, and Pd/Ag micro-channel helium-hydrogen separators for NASA applications; (3) thermal management solutions including loop heat pipes, micro-encapsulated PCM heat exchangers (claimed 50% mass reduction over Orion baselines), and aluminum nitride thermal interface materials; (4) materials development such as zero net-stress iridium coatings for space-borne X-ray mirrors and rare earth electrodeposition from coal fly ash; and (5) environmental technologies including hand-held methane monitors and electrochemical water disinfection systems.

Skyhaven generates revenue almost exclusively through competitive government R&D contracts, grants, and SBIR/non-SBIR awards from federal agencies including DOD (Army, Navy, Air Force, Missile Defense Agency), NASA, DOE, EPA, NSF, USDA, CDC, and NIH. As a small business, the company retains intellectual property rights to its government-funded inventions while granting the government royalty-free use licenses — a structure that enables future commercialization of retained IP into non-government markets. The firm supplements direct contracting with technical publications, conference presentations at the Electrochemical Society and ACS, and a CRADA with Sandia National Laboratories under DOE's HPC for Materials Program.

Name

Skyhaven Systems

Legal name

Skyhaven Systems, LLC

Website

https://skyhavensystems.com

Company type

Private

Founded year

2017

Operating status

Operating

Headcount range

11–50 employees

Ownership category

akta.pro rank

Product category

Defense and Aerospace R&D Engineering Services

NAICS

Other Scientific and Technical Consulting Services (54169)

SIC

Guided Missiles & Space Vehicles & Parts (3760), Search, Detection, Navagation, Guidance, Aeronautical Sys (3812), Services-Commercial Physical & Biological Research (8731)

akta.pro primary industry

Military Aerospace Ground Support Equipment (GSE) & Test Systems (IMABAMAL)

akta.pro secondary industries

Spacecraft Integration, Assembly & Test (IAT) (IMABACAK), Air Quality & Emissions Management (BPAHAJAI), Leak Detection, Emissions & LDAR Testing (OGI, methane, fugitive emissions) (EUAEAHAL)

Keywords

• Electrochemical engineering
• Government R&D contracts
• Hydrogen systems technology
• Thermal management materials
• Defense aerospace solutions

Headquarters

HQ city

Steamboat Springs

HQ country

United States

HQ region

North America

Offices2 records

Markets served

GTM type

B2B

Offering type

Services

Cost components

Personnel, Technology or R&D, Operations, Infrastructure, Marketing or Sales

Revenue model

1. Government R&D Contracts and Grants: Skyhaven Systems generates revenue through competitive government contracts and grants from agencies including Department of Defense, NASA, EPA, NSF, DOE, USDA, NIH, and CDC. Contracts enable innovation and development of new technologies to solve government-identified problems, culminating in delivery of research reports, operational prototypes, or limited operational systems for government use.

Go-to-market motion1 record

Distribution channels1 record

Marketing channels4 records

Core offering

Skyhaven Systems is a specialty research and development firm that develops advanced electrochemical engineering and reaction-based chemical process technologies for Energy, Defense, Aerospace, and Environmental markets. The company secures competitive government R&D contracts and grants from agencies including DOD, NASA, DOE, EPA, NSF, USDA, CDC, and NIH, delivering research reports, operational prototypes, and limited operational systems while retaining technology rights for commercialization into non-government markets.

Product overview

Skyhaven Systems is a specialty research and development firm focused on advanced electrochemical engineering and reaction-based chemical processes. The company operates primarily through government contracts with agencies including NASA, Department of Defense, Department of Energy, EPA, and NSF. Skyhaven's product portfolio centers on several core technology platforms: (1) Vaporized Hydrogen Peroxide (VHP) Generator Technology - producing sterilizers for medical, space, and military applications including desktop units for COVID-19 PPE sterilization and space exploration missions; (2) Hydrogen Handling Systems - including emergency refuelers for fuel cell vehicles, pre-cooling systems for hydrogen filling stations, and helium-hydrogen separation units; (3) Thermal Management Solutions - loop heat pipe cooling systems, phase change material (PCM) heat exchangers, and thermal interface materials for high-power electronics; (4) Materials Development - including zero net stress coatings for X-ray mirrors, ceramic pebbles for fusion blankets, and rare earth element extraction processes; (5) Environmental Technologies - water disinfection systems, methane monitoring sensors, and CO2 processing/removal systems. The company also developed hydrogen mitigation devices for military rations and various other electrochemical systems. Skyhaven conducts R&D from its facilities in Colorado and Massachusetts, with a 4200 ft2 main laboratory in Westford, MA.

Differentiator

Problem solved

Functional benefit

Products and services

• Desktop VHP Sterilizer Desktop plug-and-play vaporized hydrogen peroxide sterilizer unit that decontaminates personal protective equipment for healthcare workers. Sterilizes masks and PPE within 30 minutes at approximately $5K per unit.
• Hydrogen Pre-Cooling System Phase change material (PCM) heat exchanger system to support fuel cell vehicle hydrogen refilling operations at medium and heavy-duty filling stations, meeting -40°C pre-cooling requirements.
• Emergency Hydrogen Refueler Portable hydrogen refueler for fuel cell vehicles using lithium hydride compound activated with water. Provides 0.75 kg hydrogen fuel enabling 50-mile range in a compact 11-liter design weighing 10 kg.
• Zero Net Stress X-Ray Mirror Coating Technology Iridium deposition process that results in negligible stress on thin mirror substrates used in next generation space-borne x-ray telescopes for high-energy astrophysics research.
• Loop Heat Pipe Cooling System Two-phase thermal management device based on loop heat pipe technology for cooling high-power electronics up to 1000 W/cm2 heat flux, with passive operation and lightweight evaporators manufactured using additive-based technology.
• Hypersonic Leading Edge Thermal Cooling System Technical ceramic thermal cooling system using latent heat of two-phase fluid to acquire high thermal loads exceeding 1000 W/cm2 at temperatures over 1900°C for hypersonic vehicle leading edges.
• Rare Earth Element Extraction Process Selective electrodeposition process in ionic liquid solution for recovering and separating individual rare earth metals from coal fly ash and other sources, targeting domestic supply chain for clean energy technologies.
• Hand-Held Methane Monitor Low-cost hand-held sensor for measuring fugitive methane emissions with detection concentration of 2-250 ppm plus or minus 2 ppm, targeting EPA Climate Action Plan applications.
• Water Disinfection Systems Electrochemical technologies for water disinfection including silver ion biocide delivery systems and ferrate generation for water processing applications.
• Liquid Hydrogen Peroxide Generator System On-site liquid H2O2 generator producing 35% concentrated liquid hydrogen peroxide sterilant using air and water, intended for military forward operating areas.

Quantifiable outcome

• Desktop VHP sterilizers can complete rapid sterilization of masks and PPE within 30 minutes at approximately $5K per unit
• +2 more outcomes

Named customers10 records

Segments5 records

Ideal customer profiles4 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature7 records

Partnerships

One partnership is on record.

• Sandia National LaboratoriescoreStrategic or Co-development Partner · 1 February 2019Cooperative Research and Development Agreement (CRADA) under DOE's High Performance Computing for Materials Program. Sandia provides high-performance computing capabilities and technical experts in materials modeling to assist Skyhaven in developing a hydrogen refueling system for fuel cell vehicles. The collaboration addresses technical challenges associated with thermal management and hydrogen delivery. Contract No. SV18/01935.00.

Scale indicators2 records

Recent moves9 records

Expansion highlights5 records

Direct peers

• Precision Combustion Inc: Small Connecticut-based R&D firm developing catalytic, thermal, and combustion technologies for aerospace, defense, energy, and medical markets; the closest analog to Skyhaven's small-business, multi-agency government contractor model.
• TDA Research Inc: Small SBA R&D company with similar electrochemical and materials science focus serving NASA, DoD, and DOE; operates a comparable contract-driven model with proprietary sorbent, catalyst, and coatings IP.
• Physical Sciences Inc: Andover, MA-based small R&D firm commercializing electrochemical, propulsion, and materials technologies across defense, aerospace, and energy — directly comparable in size, geographic footprint (within ~30 miles of Skyhaven's Westford, MA facility), and business model.
• Lynntech: Texas-based small business with similar electrochemical engineering DNA — fuel cells, water treatment, membrane separation, and medical devices — funded by DOD/DOE and a near-perfect direct peer in product portfolio.
• Mainstream Engineering Corporation: Small privately held R&D firm doing contract engineering and prototyping for DoD, NASA, and commercial customers, with similar breadth across thermal management, energy, and chemical processing.
• Sustainable Innovations Inc: Electrochemical systems developer focused on hydrogen production, fuel cells, and CO2 conversion with deep DoE and NASA ties — overlaps heavily with Skyhaven's hydrogen, separation, and CO2 product lines.

Broad incumbents

• Giner Labs (now part of Nel ASA): Long-established electrochemical R&D organization with roots at the same Massachusetts R&D ecosystem; historically a leader in fuel cell and electrolyzer stack R&D before being acquired into the hydrogen incumbent Nel Hydrogen.
• Battelle Memorial Institute: Large nonprofit R&D organization that manages national labs (including Sandia) and competes for electrochemical, defense, and energy programs; provides a scaled benchmark for what a successful R&D-services contractor can become.

Emerging players

• ITN Energy Systems: Small Littleton, CO R&D firm developing electrochemical, fuel cell, and battery technologies with NASA and DoD customers — mirrors Skyhaven's electrochemical/hydrogen/STMD program orientation from a Colorado base.
• Infinity Fuel Cell and Hydrogen Inc: Connecticut fuel cell and water electrolysis developer with NASA and aerospace applications; directly overlaps Skyhaven's hydrogen refueling and fuel-cell cooling programs.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/skyhaven-systems

Revenue estimate

Valuation estimate

Number of profiles

Profiles3 records

Funding overview

Funding rounds2 records

Investors2 records

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M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Skyhaven Systems