Algus Packaging
Algus Packaging is a DeKalb, Illinois manufacturer of custom thermoformed packaging (blisters, clamshells, trays) and custom blister seal machinery (rotary, carousel, shuttle) serving enterprise manufacturers across medical, automotive, electronics, food, and consumer goods verticals.
- Company typePrivate
- Founded1995
- HeadquartersDekalb, United States
- Headcount251–500
- GTM typeB2B
- OfferingHardware or Manufacturing
What Algus Packaging does
Algus Packaging is a DeKalb, Illinois-based custom thermoforming and packaging machinery manufacturer founded in 1995 by Art Gustafson, who previously founded and sold Alloyd Company to Sonoco Corporation in 1989. The company designs and builds custom thermoformed packaging — including face seal and trapped blisters, clamshells, and protective trays — alongside a line of custom-engineered blister seal machines: the Universal 8 (U8), Universal 8 Medical (U8M), Universal 10 (U10), and Universal 16 (U16) rotary and carousel systems, plus E-Series and Medical shuttle machines. Operations span two DeKalb facilities totaling 445,260 SF with in-house CNC machining, tooling fabrication, and rail/interstate logistics access, supporting a vertically integrated build cycle from concept and prototype through production.
Revenue is generated primarily through custom hardware sales of machinery and thermoformed components, priced on a quote basis with multi-year contracts, supplemented by the recently launched Algus Service Advantage recurring service program (preventative maintenance, repairs, upgrades, training). Go-to-market is enterprise field sales targeting mid-market and enterprise manufacturers across twelve or more verticals — medical, pharmaceutical, automotive, electronics, food, hardware, toys, beauty, pet care, sporting goods, cleaning, and office products — with direct sales, trade show presence (Pack Expo), and a content-driven website. Medical and pharmaceutical packaging carries FDA, ISO 11607, and ISO 13485 compliance as a regulated differentiator. Notable 2025 strategic moves include the Algus-Eco sustainable bio-based thermoforming material, a flagship co-development partnership with Duracell for paper-based blister packaging, the Universal 10 rotary system launch, and the new Service Advantage program.
Algus Packaging firmographics
Firmographics- Name
- Algus Packaging
- Legal name
- Algus Packaging, LLC
- Website
- https://algus.com
- Company type
- Private
- Founded year
- 1995
- Operating status
- Operating
- Headcount range
- 251–500 employees
- Short description
- Algus Packaging is a DeKalb, Illinois manufacturer of custom thermoformed packaging (blisters, clamshells, trays) and custom blister seal machinery (rotary, carousel, shuttle) serving enterprise manufacturers across medical, automotive, electronics, food, and consumer goods verticals.
- Ownership category
- akta.pro rank
Algus Packaging industry classification
Industry- Product category
- Custom Industrial Packaging Machinery & Thermoformed Packaging
- NAICS
- Packaging Machinery Manufacturing (333993)
- akta.pro primary industry
- Blister, Skin & Thermoform Packaging Machines (IMAHAOAI)
- akta.pro secondary industries
- Plastic Trays, Clamshells & Blister Packaging Manufacturing (IMANAEAE), Industrial & Protective Thermoformed Packaging (Dunnage, Trays, Clamshells) (IMANAHAC), Compostable & Bio-Based Packaging (PLA/PHA, Starch Blends, Cellulose Films) (IMALAMAB)
Keywords
Where Algus Packaging is headquartered
LocationHeadquarters
- HQ city
- Dekalb
- HQ country
- United States
- HQ region
- North America
Offices2 records
Markets served
Algus Packaging business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Operations, Supply Chain, Personnel, Infrastructure, Technology or R&D, Marketing or Sales
Revenue model
- Custom Packaging Machinery Sales: Manufacture and sale of custom blister seal machines including rotary (Universal 8, Universal 10), carousel (Universal 16), and shuttle machines. Machines are custom-built for specific customer applications with pricing varying by configuration.
- Custom Thermoformed Packaging: Design and manufacture of custom thermoformed packaging including blisters, clamshells, trays and custom packaging solutions. Sold directly to manufacturers and brands across multiple vertical markets.
- Heat Seal Tooling: Design and manufacture of custom seal tooling for blister and clamshell packaging. Includes product nesting trays, heat plates, and precision seal dies.
- Service and Maintenance: Algus Service Advantage program providing preventative maintenance, rapid-response repairs, machine upgrades, and performance optimization for packaging equipment across all brands.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom machinery and packaging solutions - no standard pricing tiers |
Go-to-market motion1 record
Distribution channels1 record
Marketing channels5 records
Algus Packaging product offering
Product offeringCore offering
Algus Packaging manufactures custom thermoformed packaging (blisters, clamshells, and trays) and custom-engineered blister seal machinery (rotary, carousel, and shuttle systems), complemented by precision seal tooling, packaging automation integration, sustainable bio-based materials, and post-sale equipment service. Solutions are designed, engineered, and built in-house at the DeKalb, Illinois facility and sold to manufacturers and brand owners across medical, automotive, consumer goods, and electronics verticals.
Product overview
Algus Packaging is a manufacturer of custom thermoformed packaging solutions and automated packaging machinery. The company offers a comprehensive portfolio including custom blister packaging (face seal, trapped blister, full clamshell), thermoformed trays, and clamshell packaging. On the machinery side, Algus provides a range of blister seal machines: the Universal 8 (U8), Universal 8 Medical (U8M), Universal 10 (U10), and Universal 16 (U16) rotary/carousel systems, plus E-Series shuttle machines and Medical shuttle sealing machines. The company also manufactures custom seal tooling for retail and medical applications, offers custom packaging automation solutions including robotics integration, and recently introduced Algus-Eco—a sustainable bio-based thermoforming material—and a custom paper folding machine for paper-based packaging. Supporting these products is the Algus Service Advantage program for equipment maintenance and support. All solutions are designed, engineered, and built in-house at their DeKalb, Illinois facility.
Differentiator
Problem solved
Functional benefit
Brands
- Algus-Eco: A sustainable bio-based thermoformed packaging material that is 72% bio-based, certified by USDA, BPI, and Seedling. Industrially compostable, mechanically and chemically recyclable, and free from PFAS and hazardous substances.
Products and services
- Custom Thermoformed Packaging (Blister Packaging)
- Custom Clamshell Packaging
- Custom Tray Packaging
- Custom Blister Seal Machines
- Universal 8 (U8) Packaging System
- Universal 8 Medical (U8M) Packaging System
- Universal 10 (U10) Packaging System
- Universal 16 (U16) Packaging System
- E-Series Shuttle Machines
- Medical Shuttle Sealing Machine
- Medical Packaging Machines
- Custom Packaging Automation
- Custom Seal Tooling
- Algus-Eco Sustainable Thermoforming Material
- Custom Paper Folding Machine
- Algus Service Advantage Program
Quantifiable outcome
- 4-5 weeks prototype to production turnaround across all market segments
- +4 more outcomes
Companies that use Algus Packaging
Customer profileNamed customers5 records
Segments12 records
Ideal customer profiles2 records
Algus Packaging technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
Algus Packaging partnerships and signals
Strategic signalPartnerships
One partnership is on record.
- DuracellflagshipAlgus partnered with Duracell as a key partner in their transition to sustainable all-paper blister packaging. Algus developed a custom paper folding machine specifically for this initiative - a high-speed, precision-engineered system designed to form and seal paper-based packaging with sealed corners for superior protection while maintaining an upscale look and feel. This represents a breakthrough in sustainable packaging technology.
Scale indicators7 records
Recent moves5 records
Expansion highlights4 records
Algus Packaging competitors and assessment
Company assessmentBroad incumbents
- Pactiv Evergreen: Major thermoformed plastic and paper-based packaging manufacturer with broad food service, beverage, and consumer product packaging lines that overlap with Algus's thermoformed tray and clamshell offerings.
- Sonoco Products Company: Global packaging conglomerate that acquired Alloyd Packaging Company from Algus founder Art Gustafson in 1989; operates broadly across paper, plastics, and protective packaging with overlapping thermoformed packaging and machinery capabilities.
- Sealed Air Corporation: Major protective and food packaging manufacturer with thermoformed packaging product lines and Cryovac/SEE-brand automation equipment, serving many of the same food, medical, and consumer goods verticals as Algus.
- Amcor: Global packaging giant with rigid and flexible plastic packaging portfolios serving healthcare, food, and consumer goods; recently merged with Berry Global, creating one of the largest packaging competitors to Algus across multiple verticals.
Direct peers
- Display Pack: Custom thermoformed packaging manufacturer specializing in retail-ready blister, clamshell, and tray packaging for consumer goods, automotive, and medical markets — a direct competitor in the same product category as Algus.
- Plastic Ingenuity: Custom thermoformed packaging manufacturer serving medical, food, and consumer goods markets with design, prototyping, and production capabilities that closely mirror Algus's thermoformed solutions portfolio.
- Klöckner Pentaplast: Specialty manufacturer of rigid and thermoformed plastic films and packaging with strong presence in pharmaceutical blister films and food packaging, directly comparable to Algus's thermoformed blister and clamshell business.
- MULTIVAC: Leading manufacturer of thermoform packaging machinery and packaging solutions for food, medical, and consumer goods, with rotary and chamber machines that compete directly with Algus's Universal series blister seal equipment.
- TekniPlex Healthcare: Specialty manufacturer of sterile barrier medical packaging, films, and pharmaceutical blister packaging, competing with Algus in the validated medical packaging tooling and machinery category.
Regional players
- Constantia Flexibles: European-headquartered flexible and rigid packaging manufacturer serving pharmaceutical, food, and consumer goods markets; comparable in thermoformed blister and lidding films but primarily competing outside of Algus's U.S. footprint.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat6 records
Key risks6 records
Key highlights7 records
Customer concentration
Algus Packaging social profiles
Digital presenceAlgus Packaging compliance and trust
Trust signalCompliance7 records
Algus Packaging financial estimates
Financial estimateRevenue estimate
Valuation estimate
Algus Packaging leadership team
Management profileNumber of profiles
Profiles6 records
Algus Packaging funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Algus Packaging M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Algus Packaging
What does Algus Packaging do?
Algus Packaging manufactures custom thermoformed packaging (blisters, clamshells, and trays) and custom-engineered blister seal machinery (rotary, carousel, and shuttle systems), complemented by precision seal tooling, packaging automation integration, sustainable bio-based materials, and post-sale equipment service. Solutions are designed, engineered, and built in-house at the DeKalb, Illinois facility and sold to manufacturers and brand owners across medical, automotive, consumer goods, and electronics verticals.
Is Algus Packaging a public or private company?
Algus Packaging is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Algus Packaging founded?
Algus Packaging was founded in 1995. It employs 251 to 500 people.
Where is Algus Packaging based?
Algus Packaging is headquartered in Dekalb, United States, in the North America region.
How does Algus Packaging make money?
Four revenue lines are on record. Custom Packaging Machinery Sales are the primary driver. The others are custom Thermoformed Packaging, heat Seal Tooling and service and Maintenance.
Who are Algus Packaging's main competitors?
Broad incumbents on record are Pactiv Evergreen, Sonoco Products Company, Sealed Air Corporation and Amcor. Direct peers are Display Pack, Plastic Ingenuity, Klöckner Pentaplast, MULTIVAC and TekniPlex Healthcare. Constantia Flexibles is listed as a regional player.
Does Algus Packaging have an API?
No public API is recorded for Algus Packaging.
What industry is Algus Packaging in?
Algus Packaging's product category is Custom Industrial Packaging Machinery & Thermoformed Packaging. Its primary akta.pro industry code is IMAHAOAI, Blister, Skin & Thermoform Packaging Machines, with a secondary code of IMANAEAE, Plastic Trays, Clamshells & Blister Packaging Manufacturing. Its NAICS code is 333993.