Cosasco

What Cosasco does

Cosasco, legally Rohrback Cosasco Systems, Inc., is a 75-year-old (founded 1950) corrosion monitoring and management specialist headquartered in Santa Fe Springs, California, and operating as a wholly-owned subsidiary of Halma plc, a UK-listed conglomerate of life-saving technology companies. The company is exclusively dedicated to corrosion management, offering a complete product and service portfolio built around three core sensing modalities: Electrical Resistance (ER) probes under the Corrosometer brand, Linear Polarization Resistance (LPR) probes under the Corrater brand, and Microcor high-sensitivity probes; the portfolio also includes ultrasonic non-intrusive monitors (Echo Point), real-time airborne corrosion sensors (AirIQ), access systems (fittings, SafeGuard service valves, retrievers, hot tap kits), transmitters and data loggers (wired and WirelessHART7), the Integrated Corrosion Monitoring System (ICMS), the Downhole Corrosion Monitoring System (DCMS), and supporting software (Data Offline, Data Online, Device Length Calculator, SAFR web register). End-to-end professional services span corrosion program development, installation and commissioning, preventative maintenance, access-under-pressure operations, and data acquisition and analysis.

Cosasco generates revenue through three streams: hardware sales of probes, transmitters, data loggers, access systems, and instruments; software licensing for Data Offline (one-time activation key) and Data Online (bundled with ICMS/IIU systems); and professional services delivered by in-house field personnel. Pricing is quote-based with no public list pricing, structured around multi-year enterprise contracts and sold via a direct enterprise field sales motion supported by owned offices in the US (Santa Fe Springs HQ, Houston), UK (Aberdeen), UAE (Sharjah as Middle East hub), Singapore (APAC hub), and China (Beijing), augmented by 40+ authorized independent representatives in 110+ countries.

The customer base is concentrated in oil and gas across the upstream, midstream, downstream, and gas transmission value chain, with secondary exposure to pulp and paper and specialty applications including wastewater, ultrapure water, and data center environments. End customers include supermajor oil and gas operators, and the company cites more than one million installed monitoring locations globally, underscoring both the scale of its installed base and the regulatory-critical, high-hazard-environment contexts in which its products operate.

Name

Cosasco

Legal name

Rohrback Cosasco Systems, Inc.

Website

https://cosasco.com

Company type

Private

Founded year

1950

Operating status

Operating

Headcount range

101–250 employees

Short description

Cosasco is a 75-year-old corrosion monitoring specialist and Halma plc subsidiary that designs, manufactures, and services ER/LPR probes, ultrasonic sensors, access systems, and corrosion management software for oil and gas (upstream, midstream, downstream, gas transmission), pulp and paper, and specialty industrial customers in 110+ countries.

Ownership category

akta.pro rank

Product category

Corrosion Monitoring Equipment

NAICS

Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial Process Variables (334513), Other Measuring and Controlling Device Manufacturing (334519)

SIC

Industrial Instruments For Measurement, Display, And Control (3823), Measuring & Controlling Devices, Nec (3829)

akta.pro primary industry

Corrosion Monitoring & Integrity Management (Pipelines, Tanks, CUI) (EUAEAKAD)

akta.pro secondary industries

Corrosion Inspection & Coating/CP Surveys (CUI, CP, DCVG/ACVG) (EUAEAHAF), Corrosion Control & Cathodic Protection (Monitoring/Testing/Remediation) (EUAJADAE), Corrosion Control & Cathodic Protection Maintenance (CP Systems, Coatings) (EUAJAMAF), Corrosion Control & Asset Integrity Services (Cathodic Protection/Coatings QA) (IMAIACAK), Process Analytical Instrumentation (Gas analyzers, spectroscopy, pH/ORP, conductivity) (IMAGAFAE)

Keywords

• Corrosion monitoring systems
• Electrical resistance probes
• Ultrasonic thickness monitoring
• Pipeline integrity management
• Access fittings technology

Headquarters

HQ city

Los Angeles

HQ country

United States

HQ region

North America

Offices9 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Supply Chain, Technology or R&D, Marketing or Sales, Infrastructure

Revenue model

1. Corrosion Monitoring Hardware Products: Cosasco generates revenue primarily through the sale of corrosion monitoring hardware including ER probes, LPR probes, corrosion coupons, transmitters, data loggers, service valves, access fittings, retrievers, and specialized instruments. Products are sold directly and through a global network of distributors.
2. Software Licenses and Activation Keys: Revenue generated from software licenses including Cosasco Data Offline Software and Data Online software. Data Offline requires a one-time activation key purchase. Data Online requires a separate license purchase sold along with ICMS or IIU systems only.
3. Professional Services: Comprehensive service offerings including Corrosion Program Development, Preventative Maintenance, Installation & Commissioning, Access Under Pressure services, Data Acquisition & Analysis, and SAFR Web Application. Services provided by in-house experts located globally.

Pricing tiers

Go-to-market motion2 records

Distribution channels4 records

Marketing channels7 records

Core offering

Cosasco designs, manufactures, and sells a complete corrosion monitoring hardware portfolio—including Electrical Resistance (ER) probes, Linear Polarization Resistance (LPR) probes, Microcor high-sensitivity probes, Echo Point ultrasonic sensors, AirIQ air-quality monitors, corrosion coupons, access fittings, service valves (SafeGuard), data loggers, transmitters, and handhelds—alongside supporting software (Data Offline, Device Length Calculator, SAFR) and end-to-end professional services (program development, installation, commissioning, maintenance, data analysis) for oil & gas, pipeline, refining, gas transmission, pulp & paper, and specialty industrial customers.

Product overview

Cosasco offers a comprehensive corrosion management portfolio centered on hardware products (corrosion probes, coupons, access systems, transmitters, and instruments) supported by proprietary software tools (Data Offline Software, Device Length Calculator, Legacy Software) and end-to-end services. The core product line includes Electrical Resistance (ER) probes and Linear Polarization Resistance (LPR) probes under the CORROSOMETER and CORRATER brands, Microcor high-sensitivity probes (wired and wireless transmitters), Echo Point ultrasonic monitors, AirIQ airborne corrosion monitors, and the Integrated Corrosion Monitoring System (ICMS). Access systems (fittings, service valves, retrievers) enable safe insertion/removal under pressure. The company provides services spanning program development, installation, maintenance, and data analysis, with software tools for offline data management and device length calculation.

Differentiator

Problem solved

Functional benefit

Brands

• Corrosometer: Electrical Resistance (ER) probe brand for corrosion monitoring
• Corrater
• Microcor
• ICMS
• DCMS
• SafeGuard
• Echo Point
• AirIQ
• AquaMate
• BT Handheld Suite
• SAFR

Products and services

• Corrosion Monitoring Probes Electrical Resistance (ER) probes, Linear Polarization Resistance (LPR) probes, and Microcor high-sensitivity probes for real-time metal loss and corrosion rate measurement in pipelines and vessels, sold to oil & gas, pipeline, refining, and industrial operators.
• Corrosion Coupons and Holders Strip, disc, ladder strip, and retractable coupon holders for monitoring corrosion in pipelines and vessels, including LPR coupons and electrodes, sold to industrial corrosion monitoring programs.
• Access Systems Access fittings, service valves, retrievers, and hot tap kits enabling safe insertion and retrieval of corrosion monitoring devices under full operating pressure without process shutdown, for oil & gas and industrial operators.
• Integrated Corrosion Monitoring System (ICMS) Comprehensive online corrosion monitoring system for medium- to large-scale operations, designed for easy integration into existing SCADA and DCS systems, sold to enterprise process operators.
• Microcor Data Logger All-in-one ER corrosion monitoring data logger with extended battery life, optimal for remote and unmanned monitoring locations.
• Microcor Wired Transmitter High-resolution metal loss measurement transmitter providing continuous corrosion and erosion rates via wired connection.
• Microcor Wireless Transmitter (MWT) Wireless transmitter using high-resolution metal loss measurement for continuous corrosion and erosion rates, rated for hazardous locations.
• Echo Point Non-intrusive ultrasonic monitoring device certified for hazardous environments with three transducer options offering up to 3x sensitivity, thru-coating measurements, or ultra-high temperature capability at 932°F (500°C).
• AirIQ Real-time air quality monitoring system using hypersensitive ER technology with copper and silver sensors to detect airborne contaminants and report corrosion severity levels (G1-GX per ISA 71.04-2013), targeted at data centers, control rooms, and pulp & paper facilities.
• Downhole Corrosion Monitoring System (DCMS) Downhole corrosion monitoring system that records corrosion and temperature data for hostile conditions in well tubing environments, sold to upstream oil & gas operators.
• AquaMate Portable LPR Instrument Portable LPR corrosion rate instrument for quick and easy corrosion rate, pitting, and conductivity measurements in water systems, CE compliant, sold to water treatment and industrial users.
• BT Handheld Suite Bluetooth-enabled handheld suite for data collection with improved temperature range and wireless reach up to 40 feet for faster, safer corrosion data access in the field.
• ER Corrosion Monitoring Transmitter ER-420 ER corrosion monitoring transmitter certified for Class 1, Zone 1 hazardous locations, with stainless steel enclosure option for harsh environments.
• LPR Continuous Corrosion Rate Transmitter 9020 Transmitter for accurately monitoring continuous corrosion rate in water systems, designed for remote locations.
• SafeGuard Service Valve Fire-rated and PED-certified service valve with double isolation valve technology acting as an airlock against hazardous materials, made with NACE-compliant 4130 or Duplex stainless steel, sold to high-pressure oil & gas and refining operators.
• Data Offline Software Modern corrosion monitoring software compatible with all offline instrumentation including Bluetooth Transfer Unit and legacy handhelds, replacing Corrdata Plus, Corrdata II, and Microcor Tools, sold to corrosion monitoring program operators.
• Device Length Calculator Software tool for calculating the correct length of mechanical probes or devices based on specific pipeline specifications, used by engineers designing corrosion monitoring installations.
• Corrosion Monitoring Services Comprehensive services including corrosion program development, preventative maintenance, installation and commissioning, access under pressure, data acquisition and analysis, and SAFR Web Application, delivered by in-house experts across the US, UK, UAE, Singapore, China, and field locations worldwide.

Quantifiable outcome

• Real-time monitoring reduces harmful and damaging leaks
• +4 more outcomes

Named customers1 record

Segments6 records

Ideal customer profiles4 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature9 records

Partnerships

Eleven partnerships are on record, tiered minor and core.

• AMPP (Association for Materials Performance and Protection)minorOthersCosasco is a member of the Association for Materials Performance and Protection (AMPP), the leading global organization connecting the corrosion control and materials protection professions.
• Corrosion Service Company Limited (Canada)coreChannel Partner/ Reseller/ DistributorExclusive/authorized representative for Cosasco products in Canada. Located at 9-280 Hillmount Road, Markham, Canada. Handles sales and support for Canadian market.
• Cosasco - UK (Aberdeen)coreChannel Partner/ Reseller/ DistributorOwned sales office serving UK market and North Sea oil and gas industry from Aberdeen Science & Energy Park.
• Cosasco Middle East FZE (UAE)coreChannel Partner/ Reseller/ DistributorOwned regional hub covering UAE, Saudi Arabia, Bahrain, Oman, Qatar, Kuwait and other Middle East markets from Sharjah Airport International Free Zone.
• Cosasco - SingaporecoreChannel Partner/ Reseller/ DistributorOwned Asia-Pacific regional hub at Goldhill Plaza serving Singapore, Malaysia, Indonesia, Thailand, Vietnam, and other Southeast Asian markets.
• EKS Elektrochemischer Korrosionsschutz GmbH (Germany)coreChannel Partner/ Reseller/ DistributorAuthorized representative for Cosasco products in Germany. Located at GieBereiweg 7, D-45141 Essen.
• Aselco (Brazil)coreChannel Partner/ Reseller/ DistributorAuthorized representative for Cosasco products in Brazil. Located at Rua Doutor Rubens Meireles, 305 Barra Funda, Sao Paulo.
• JST Group (South Africa, Thailand, Vietnam)coreChannel Partner/ Reseller/ DistributorAuthorized JST representative covering South Africa (21 Gemini Laan, Croydon V. Estate, Somerset West), Thailand (Bangkok), and Vietnam (Ho Chi Minh City).
• MANZ Incorporated Limited (Nigeria)minorChannel Partner/ Reseller/ DistributorAuthorized representative for Cosasco products in Nigeria. Located at No. 4C Georges Close, Off No. 5 Nkpogu Road, Trans Amadi Layout, Port Harcourt, Nigeria.
• Delta Oiltools (Egypt)minorChannel Partner/ Reseller/ DistributorAuthorized representative for Cosasco products in Egypt. Located in Maadi, Egypt.
• Corrosion Control Engineering (Australia)coreChannel Partner/ Reseller/ DistributorAuthorized representative for Cosasco products in Australia. Located at T2/T3, 391 Park Rd, Regents Park, Australia.

Scale indicators5 records

Recent moves6 records

Expansion highlights5 records

Direct peers

• Metal Samples (Alabama Specialty Products): A division of Alabama Specialty Products and one of Cosasco's closest direct competitors in corrosion coupons, ER/LPR probes, and corrosion monitoring hardware for oil & gas, water, and process industries. Highly comparable product portfolio and customer base.
• Caproco International: Canada-based specialist in corrosion and erosion monitoring probes, coupons, and chemical injection systems serving upstream and midstream oil & gas. Competes head-to-head with Cosasco in North American and international markets.

Broad incumbents

• Emerson (Rosemount): Through Rosemount and Emerson Automation Solutions, offers process analytical instrumentation and integrity monitoring hardware that overlaps with Cosasco's transmitters and probes, though as part of a much broader industrial automation portfolio.
• MISTRAS Group: Provider of asset protection solutions including non-intrusive inspection, NDT, and online corrosion/erosion monitoring services and products — comparable to Cosasco's Echo Point and access-under-pressure offerings for energy infrastructure.
• Honeywell Process Solutions: Provides industrial process measurement, control, and asset integrity solutions including corrosion and condition monitoring capabilities within its broader Honeywell Forge and Experion platforms.
• SGS (Industrial Inspection): Global testing, inspection, and certification company with oil & gas and industrial corrosion/integrity services that overlap with Cosasco's professional services and asset integrity offerings.
• Endress+Hauser: Swiss-based global leader in industrial process instrumentation for flow, level, pressure, and analytical measurement; competes with Cosasco in adjacent process-analytical categories for chemical, oil & gas, and water customers.
• Bureau Veritas: International TIC provider with oil & gas, marine, and industrial asset integrity services; competes with Cosasco in corrosion inspection and integrity management for energy and infrastructure operators.
• Yokogawa Electric: Provides process control, measurement, and field instruments used in oil & gas, refining, and chemical plants — overlapping with Cosasco's transmitter and process monitoring product lines as part of a much larger portfolio.

Regional players

• IKM Instrutek: Norway-based provider of corrosion monitoring, inspection, and instrumentation services with strong positioning in the North Sea offshore market — directly comparable to Cosasco's Aberdeen and UAE operations.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights6 records

Customer concentration

• Xx.com/cosasco
• Facebookfacebook.com/rohrback-cosasco-systems-138374956238632
• LinkedInlinkedin.com/company/rohrback-cosasco-systems-inc.

Compliance10 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles7 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Cosasco