Elevaris Medical Devices
Elevaris Medical Devices is a US-headquartered CDMO that designs, develops, and manufactures precision procedural needles, micro-components, and tubular sub-assemblies for medical device OEMs across the US, UK, and South Korea, serving multinational medtech, contract manufacturers, and emerging MedTech startups.
- Company typePrivate
- Founded1995
- HeadquartersWilmington, United States
- Headcount101–250
- GTM typeB2B
- OfferingHardware or Manufacturing
What Elevaris Medical Devices does
Elevaris Medical Devices is a privately held Contract Development and Manufacturing Organization (CDMO) founded in 1995 and headquartered in Wilmington, Massachusetts. The company designs, develops, and manufactures precision medical device components — including procedural needles, precision micro-components, complex tubular components, and sub-assemblies — for medical device OEMs, contract manufacturers, kit/tray assembly companies, and emerging MedTech startups across pain management, oncology, vascular access, and drug delivery applications. Operationally, Elevaris runs three wholly-owned manufacturing plants in the United States, the United Kingdom (Stockton on Tees), and South Korea (Yangju-si), with FDA registration, ISO 13485:2016 certification, CE/MDD registration, and Class 7 cleanroom operations across all sites. Core manufacturing capabilities span laser technology, micro-machining, EDM, precision forming, insert molding, injection molding, grinding, metal finishing, electropolishing, passivation, and cleanroom assembly, complemented by proprietary processes such as Epi-Match needle tip grinding, Guide Glide echogenicity grit blasting, and dimpling for ultrasound detectability.
The company's revenue model rests on four pillars: custom OEM contract manufacturing (quote-based, made-to-spec, multi-year contracts that represent the majority of revenue), standard product sales through a direct e-commerce storefront, contract development services covering design, documentation, tooling, validation, and regulatory support, and the XLerator live prototyping program that enables 4-8 on-site design iterations per day. Pricing is quote-based, with custom quotes routed through National Account Directors upon receipt of technical drawings and volume estimates; average manufacturing lead times run 10-12 weeks for bulk non-sterile products and 14-16 weeks for sterile products. Go-to-market is enterprise-field-sales led, supplemented by trade show presence (notably COMPAMED for EMEA), content marketing through industry publications such as MPO Magazine, webinars, paid digital advertising, and an inside sales / customer service function. The company is the legal entity Spectra Medical Devices, LLC, was most recently restructured via the 2025 acquisition of UK-based XL Precision Technologies, and currently operates in 50+ countries with approximately 400 employees.
Elevaris Medical Devices firmographics
Firmographics- Name
- Elevaris Medical Devices
- Legal name
- Spectra Medical Devices, LLC
- Website
- https://elevarismedical.com
- Company type
- Private
- Founded year
- 1995
- Operating status
- Operating
- Headcount range
- 101–250 employees
- Short description
- Elevaris Medical Devices is a US-headquartered CDMO that designs, develops, and manufactures precision procedural needles, micro-components, and tubular sub-assemblies for medical device OEMs across the US, UK, and South Korea, serving multinational medtech, contract manufacturers, and emerging MedTech startups.
- Ownership category
- akta.pro rank
Elevaris Medical Devices industry classification
Industry- Product category
- Medical Device Contract Manufacturing
- NAICS
- Surgical Appliance and Supplies Manufacturing (339113), Surgical and Medical Instrument Manufacturing (339112)
- SIC
- Surgical & Medical Instruments & Apparatus (3841), Orthopedic, Prosthetic & Surgical Appliances & Supplies (3842)
- akta.pro primary industry
- Single-Use Surgical Devices & Procedure Packs (Disposable instruments, drapes, kits) (HLAHADAM)
- akta.pro secondary industries
- Sterile & Aseptic Medical Packaging (Pouches, Wraps, Sterile Barriers) (IMALAIAB), Medical Device Packaging (Trays, Clamshells, Kits) (IMALAIAD)
Keywords
Where Elevaris Medical Devices is headquartered
LocationHeadquarters
- HQ city
- Wilmington
- HQ country
- United States
- HQ region
- North America
Offices3 records
Markets served
Elevaris Medical Devices business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Operations, Supply Chain, Technology or R&D, Marketing or Sales, Infrastructure
Revenue model
- Custom Manufacturing (OEM Contract Manufacturing): The majority of business involves manufacturing custom products based on customer drawings and regulatory certifications, including precision micro-components, complex tubular components, procedural needles, sub-assemblies, and complete assemblies for medical device OEMs.
- Standard Product Sales: Sale of established/validated procedural needles and components from Elevaris's own designs and regulatory certifications (both Bulk Non-Sterile and Sterile), as well as complementary pharmaceutical products (e.g., Lidocaine, Sodium Chloride) and surgical instruments (e.g., scalpels, scissors, forceps).
- Contract Development Services: Design and development services including Design + Development, Documentation, Tooling + Fixturing, Validation, Rapid Prototyping, and Regulatory support. Ranges from technical design to testing for customers who need engineering design services.
- XLerator Live Prototyping Services: Live prototyping engagement program (half-day to five-day sessions) enabling customers to access manufacturing facilities, engineering expertise, and complete iteration cycles in a single day for accelerated product development.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Unit Pricing | Multi-year contract | Custom Manufacturing - Made-to-spec quote-based pricing |
Go-to-market motion2 records
Distribution channels4 records
Marketing channels8 records
Elevaris Medical Devices product offering
Product offeringCore offering
Elevaris Medical Devices is a Contract Development and Manufacturing Organization (CDMO) that designs, develops, and manufactures made-to-spec procedural needles (epidural, spinal, radiofrequency, biopsy, introducer), precision micro-components, complex tubular components, and sub-assemblies for medical device OEMs. The company operates three wholly-owned manufacturing plants across the US, UK, and South Korea, leveraging laser cutting/welding, EDM, micro-machining, insert and injection molding, precision forming, grinding, and Class 7 cleanroom assembly to deliver sterile and bulk non-sterile products with FDA, ISO 13485, and CE/MDD regulatory coverage in 50+ countries.
Product overview
Elevaris Medical Devices operates as a Contract Development and Manufacturing Organization (CDMO) offering a unified portfolio of precision manufacturing services and products for medical device companies. The core product lines include Procedural Needles (epidural, peripheral nerve block, radiofrequency, spinal, biopsy, and introducer needles), Precision Micro-Components (fabricated via laser, EDM, and CNC technologies), Complex Tubular Components, and Sub-Assemblies/Complete Assemblies. These are complemented by Development Services covering design, documentation, tooling, validation, and regulatory support from concept through commercialization, plus the XLerator Live Prototyping program for accelerated design iteration. The company also distributes complementary pharmaceutical and surgical products. Manufacturing capabilities span laser technology, micro-machining, precision forming, injection molding, grinding, metal finishing, and cleanroom assembly across facilities in the US, UK, and South Korea.
Differentiator
Problem solved
Functional benefit
Products and services
- Procedural Needles Made-to-spec procedural needles for medical device OEMs across pain management (epidural, peripheral nerve block, radiofrequency, spinal cord stimulator, spinal needles), oncology (Huber, fine needle aspiration, bone access biopsy needles), and vascular access (guidewire introducers, introducer cannulas and stylets). Available with echogenic features (dimpling or grit blasting) for enhanced ultrasound visualization.
- Precision Micro-Components Precision micro-components manufactured using advanced laser, EDM, CNC Swiss machining, and micro-machining technologies for next-generation medical devices including minimally invasive surgical systems, surgical robotics, and diagnostic and therapeutic tools.
- Complex Tubular Components
- Sub-Assemblies and Complete Assemblies
- Manufacturing Capabilities Services
- Development Services
- XLerator Live Prototyping Live prototyping engagement program enabling medical device manufacturers to collaborate on-site with Elevaris engineers in a shared manufacturing environment, achieving 4-8 design iterations in a single day.
- Complementary Pharmaceutical and Surgical Products
Quantifiable outcome
- XLerator program enables 4-8 design iterations in a single day compared to weeks or months via traditional rapid prototyping methods
- +2 more outcomes
Companies that use Elevaris Medical Devices
Customer profileNamed customers2 records
Segments4 records
Ideal customer profiles4 records
Elevaris Medical Devices technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature6 records
Elevaris Medical Devices partnerships and signals
Strategic signalPartnerships
One partnership is on record.
- XL Precision TechnologiescoreXL Precision Technologies, a UK-based precision manufacturing company, was acquired by Spectra Medical Devices to form Elevaris Medical Devices. The acquisition combined XL Precision Technologies' expertise with Spectra Medical Devices' capabilities to create a global CDMO specializing in precision micro-components, complex tubular components, and procedural needles for the medical device industry. This acquisition enabled Elevaris to establish manufacturing footprint in the UK and expand its global reach.
Scale indicators6 records
Recent moves6 records
Expansion highlights6 records
Elevaris Medical Devices competitors and assessment
Company assessmentDirect peers
- Integer Holdings: Integer Holdings is the largest pure-play medical device outsource manufacturer, offering contract design, development, and manufacturing of medical devices and components — directly comparable to Elevaris's CDMO model and precision component capabilities, but at substantially greater scale.
- Tegra Medical: Tegra Medical is a precision medical device contract manufacturer specializing in prototyping, complex components, and finished devices for medical device OEMs — directly comparable to Elevaris's core offerings in micro-components, complex tubular components, and sub-assemblies.
- Cirtec Medical: Cirtec Medical is a contract medical device CDMO with capabilities in precision components, finished device assembly, and minimally invasive device manufacturing — closely overlapping with Elevaris's procedural needle and micro-component CDMO offerings.
- Nordson Medical: Nordson Medical (including the former Vention Medical) manufactures precision medical components and tubing, including needle-based technologies and catheter components — directly comparable to Elevaris's complex tubular components and procedural needle product lines.
- Teleflex: Teleflex manufactures procedural needles and related interventional medical devices (epidural, spinal, biopsy, vascular access) — directly comparable to Elevaris's procedural needle portfolio, though Teleflex sells finished branded devices whereas Elevaris primarily CDMOs for OEMs.
- Viant Medical: Viant Medical is a medical device contract manufacturer focused on precision components, sub-assemblies, and finished devices — directly comparable to Elevaris's precision micro-component and assembly CDMO offering for medical device OEMs.
- Spectrum Plastics Group: Spectrum Plastics Group is a precision medical plastics and device manufacturer with capabilities in extrusion, injection molding, and device assembly — overlapping with Elevaris's precision forming, injection molding, and medical device assembly capabilities.
- SMC Ltd. SMC Ltd. is a contract manufacturer specializing in medical devices, drug delivery, and diagnostic components with capabilities in precision molding and assembly — directly comparable to Elevaris as a precision medical device CDMO serving OEM customers.
Broad incumbents
- Jabil Healthcare: Jabil Healthcare is a large global EMS/CDMO with a dedicated medical division offering design, manufacturing, and supply-chain services for medical device OEMs — broadly comparable to Elevaris but at much larger scale and across a wider product portfolio beyond needles.
- Flex (Flex Medical): Flex Medical is a diversified EMS provider with significant medical device contract manufacturing capabilities — broadly comparable to Elevaris as an outsourcing partner for medical device OEMs, though Flex operates across many end markets and product categories beyond precision needles.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
Elevaris Medical Devices social profiles
Digital presenceElevaris Medical Devices compliance and trust
Trust signalCompliance3 records
Elevaris Medical Devices financial estimates
Financial estimateRevenue estimate
Valuation estimate
Elevaris Medical Devices leadership team
Management profileNumber of profiles
Profiles6 records
Elevaris Medical Devices subsidiaries and ownership
Company hierarchySubsidiaries1 record
Elevaris Medical Devices funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Elevaris Medical Devices M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Elevaris Medical Devices
What does Elevaris Medical Devices do?
Elevaris Medical Devices is a Contract Development and Manufacturing Organization (CDMO) that designs, develops, and manufactures made-to-spec procedural needles (epidural, spinal, radiofrequency, biopsy, introducer), precision micro-components, complex tubular components, and sub-assemblies for medical device OEMs. The company operates three wholly-owned manufacturing plants across the US, UK, and South Korea, leveraging laser cutting/welding, EDM, micro-machining, insert and injection molding, precision forming, grinding, and Class 7 cleanroom assembly to deliver sterile and bulk non-sterile products with FDA, ISO 13485, and CE/MDD regulatory coverage in 50+ countries.
Is Elevaris Medical Devices a public or private company?
Elevaris Medical Devices is a private company. It is classified as unknown and is currently operating.
When was Elevaris Medical Devices founded?
Elevaris Medical Devices was founded in 1995. It employs 101 to 250 people.
Where is Elevaris Medical Devices based?
Elevaris Medical Devices is headquartered in Wilmington, United States, in the North America region.
How does Elevaris Medical Devices make money?
Four revenue lines are on record. Custom Manufacturing (OEM Contract Manufacturing) is the primary driver. The others are standard Product Sales, contract Development Services and XLerator Live Prototyping Services.
Who are Elevaris Medical Devices's main competitors?
Direct peers on record are Integer Holdings, Tegra Medical, Cirtec Medical, Nordson Medical, Teleflex, Viant Medical, Spectrum Plastics Group and SMC Ltd.. Broad incumbents are Jabil Healthcare and Flex (Flex Medical).
Does Elevaris Medical Devices have an API?
No public API is recorded for Elevaris Medical Devices.
What industry is Elevaris Medical Devices in?
Elevaris Medical Devices's product category is Medical Device Contract Manufacturing. Its primary akta.pro industry code is HLAHADAM, Single-Use Surgical Devices & Procedure Packs (Disposable instruments, drapes, kits), with a secondary code of IMALAIAB, Sterile & Aseptic Medical Packaging (Pouches, Wraps, Sterile Barriers). Its NAICS code is 339113 and its SIC code is 3841.