Arrotek Medical

What Arrotek Medical does

Arrotek Medical is a private medical device design consultancy and contract manufacturer specializing in minimally invasive devices, including therapeutic and delivery catheters, guidewires, specialty needles, cannulas, stylets, and micro-needles. The company operates across three facilities in Sligo, Ireland (EU headquarters, 50,000 sqft), North Attleboro, Massachusetts (72,000 sqft, 200 employees, Centre of Excellence for Metals Manufacturing), and Coyol, Costa Rica (4,000 sqm, 230 employees, ISO Class 8 cleanroom), giving it a tri-continental footprint with FDA-registered and ISO 13485:2016 certified operations. Its technical differentiation rests on proprietary guidewire core technologies (CenteRing, CoilCoat, DuoCore, Eureka), ultra-thin-walled catheter capabilities down to 0.1mm wall thickness, and a codified Six-Step Medical Device Product Design Process, supplemented by a dedicated Metal Manufacturing Centre of Excellence for stroke, structural heart, and stent devices.

The company runs a sales-led, consultative go-to-market targeting two customer segments: medtech startups needing design, prototyping, and regulatory pathway clarity, and established OEM medical device companies seeking external R&D capacity and scalable contract manufacturing. Revenue is generated through project-based design and development services (including the fixed-scope 90-180 day Prototype Sprint), full-scale contract manufacturing of catheters, guidewires, needles, and precision components, and standalone regulatory and quality services covering 510(k), EU MDR, and design history file compilation. Pricing is not publicly disclosed; Arrotek publishes a free Design Estimate Calculator and engages on quotes per project. Named customers include Terumo, Hologic, Nano4Imaging, SmartWise, Neurescue, Nevent, and VascularFlow, spanning structural heart, neurovascular, vascular, diagnostics, MRI, and urological applications.

Arrotek is a wholly-owned subsidiary of Theragenics Corporation, a US-based diversified medtech group, and traces its current scale to the 2018 acquisitions of NeedleTech Products and Concert Medical, which were consolidated under the Arrotek brand. The leadership team is anchored by co-founders Mark Pugh (CEO of parent Theragenics) and Ger O'Carroll (Commercial Director), alongside senior technical leaders with decades of med device experience at J&J DePuy Synthes, Baxter, Becton Dickinson, and Veranex. Recent strategic activity includes a 2024 Costa Rica facility launch, a 2024 US cleanroom expansion, partnerships with Nano4Imaging (2024) and ProVascTec (2025), and the March 2026 launch of the Prototype Sprint Package.

Name

Arrotek Medical

Legal name

Arrotek Medical Ltd.

Website

https://arrotek.com

Company type

Private

Founded year

2005

Operating status

Operating

Short description

Arrotek Medical is a private, Ireland-based medical device design and contract manufacturer specializing in minimally invasive devices including catheters, guidewires, and specialty needles, serving medtech startups and OEM manufacturers across facilities in Ireland, the US, and Costa Rica.

Ownership category

akta.pro rank

Headquarters

HQ city

Sligo

HQ country

Ireland

HQ region

Europe

Offices3 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Supply Chain, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. Medical Device Design & Development Services: Project-based design and development services for startups and OEMs, including concept development, prototyping, regulatory support, and design transfer. Revenue is generated through fixed-scope engagements like the Prototype Sprint (90-180 days) and ongoing development projects.
2. Contract Manufacturing Services: Full-scale manufacturing of medical devices including catheters, guidewires, needles, and precision components across global facilities. Revenue scales with production volume from pilot builds to full commercial production.
3. Regulatory & Quality Services: Regulatory submission support including 510(k) applications, EU MDR compliance, design history file compilation, and testing services. These services are offered as standalone consulting or bundled with design and manufacturing engagements.

Pricing tiers

Go-to-market motion2 records

Distribution channels3 records

Marketing channels7 records

Core offering

Arrotek Medical is a full-service medical device design consultancy and contract manufacturer specializing in minimally invasive medical devices. The company provides integrated services spanning concept design, prototyping, regulatory support, and full-scale contract manufacturing of catheters, guidewires, specialty needles, and precision metal components. Operations are delivered through three global facilities in Ireland (EU headquarters), Massachusetts USA, and Costa Rica, serving both medtech startups and established OEM medical device companies.

Product overview

Arrotek Medical is a full-service medical device design consultancy and contract manufacturer offering an integrated platform of design, prototyping, and manufacturing services. The core offering spans their Six-Step Medical Device Design Process methodology, the Prototype Sprint engagement model, and full-scale manufacturing capabilities across three global facilities. Their product portfolio focuses on minimally invasive medical devices including Advanced Catheter Technologies, Guidewires, Medical Needles/Cannulas/Stylets, and Micro Needles, complemented by Metal Manufacturing Expertise and Quality & Regulatory Services. Services are delivered through facilities in Ireland (EU headquarters), Massachusetts USA, and Costa Rica, serving both startups and OEM medical device companies.

Differentiator

Problem solved

Functional benefit

Products and services

• Design & Development Services
• Medical Device Prototyping
• Medical Device Manufacturing
• Full Scale Manufacturing
• Prototype Sprint
• Advanced Catheter Technologies
• Guidewires
• Medical Needles, Cannulas, and Stylets
• Micro Needles
• Metal Manufacturing Expertise
• Quality & Regulatory Services
• Minimally Invasive Medical Devices

Quantifiable outcome

• Prototype Sprint delivers manufacturable prototype and regulatory clarity in 90 to 180 days
• +2 more outcomes

Named customers9 records

Segments3 records

Ideal customer profiles2 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Partnerships

Six partnerships are on record, tiered core.

• ProVascTeccoreStrategic or Co-development Partner · 1 October 2025UCC spin-out ProVascTec received €2.5 million under Enterprise Ireland's Disruptive Technologies Innovation Fund for PulseCLTI therapy development. Arrotek Medical Ltd works alongside consortium partners and UCC researchers as part of this breakthrough vascular therapy project.
• Nano4ImagingcoreStrategic or Co-development Partner · 1 September 2024German technology company Nano4Imaging partnered with Arrotek US for US production expansion to address a shortage of MRI-compatible medical devices. This collaboration allows Nano4Imaging to respond quickly to demand for MRI-compatible devices and position themselves as a leader in the fast-growing interventional MRI sector.
• TerumocoreStrategic or Co-development PartnerDuring a critical period of supply disruption, Arrotek's support was exceptional. Their swift action and dedication helped Terumo avoid severe manufacturing interruptions and ensured continued supply of life-saving devices to patients. Deep partnership valued for ongoing collaboration.
• SmartWise Sweden ABcoreStrategic or Co-development PartnerSmartWise selected Arrotek as its design partner for development of a novel endovascular injection catheter. Arrotek supported the development, design optimization, and FDA regulatory approval process for this ongoing project.
• Global Healthcare Company (unnamed)coreStrategic or Co-development PartnerA global healthcare organization partnered with Arrotek for end-to-end catheter development for minimally invasive urological procedures. Arrotek provided comprehensive support from feasibility through commercialization readiness.
• Theragenics CorporationcoreStrategic or Co-development PartnerArrotek is part of Theragenics Corporation, a global leader in minimally invasive medical devices. Sister companies include Theragenics and Galt Medical, providing complementary capabilities and shared resources across the group.

Scale indicators7 records

Recent moves10 records

Expansion highlights4 records

Direct peers

• Phillips-Medisize: Global integrated CDMO with design, prototyping and high-volume manufacturing for medical devices across drug delivery, diagnostics, and minimally invasive devices. Highly comparable integrated design-to-manufacturing model and customer base of medtech OEMs and startups.
• Integer Holdings: Medical device outsource manufacturer producing catheters, guidewires, and components for OEMs in cardiovascular and other therapeutic areas. Closest direct peer by product mix (catheters/guidewires) and CDMO model.
• Resonetics: Specialty medical device contract manufacturer focused on nitinol components, laser processing, and micro-machined devices used in minimally invasive and structural heart applications. Overlapping capability profile in precision metal components and interventional devices.
• SteriPack Group: Ireland-headquartered medical device contract manufacturer offering design, assembly, packaging and contract manufacturing services to global medtech OEMs. Highly comparable geographic footprint and integrated CDMO model.
• Nordson Medical: Medical device components and contract manufacturing operation specializing in precision tubing, catheter shafts, and minimally invasive device components. Direct comparable in catheter and precision component contract manufacturing for OEMs.
• Veranex: Integrated design, engineering, and regulatory services firm for medical devices from concept through commercialization. Directly comparable on the design services side of Arrotek's offering; some shared talent pedigree (Victor Politis is ex-Veranex).

Broad incumbents

• Jabil Healthcare: Global EMS conglomerate with a dedicated healthcare division providing design, manufacturing, and supply chain services for medical devices. Larger scale, broader portfolio, but overlapping medical device CDMO capabilities.
• Flex (Flex Healthcare): Global EMS/CDMO with a sizeable healthcare and medical device manufacturing franchise serving OEMs across diagnostics, imaging, and therapeutic devices. Overlapping customer profile but at materially larger scale with broader end-markets.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks5 records

Key highlights7 records

Customer concentration

• Xx.com/arrotekmedical
• YouTubeyoutube.com/channel/UCz4sL6NASMx8zp_qRokJM5w
• Facebookfacebook.com/arrotek
• LinkedInlinkedin.com/company/arrotek-medical-ltd

Compliance2 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles14 records

Subsidiaries2 records

Funding overview

Funding rounds1 record

Investors1 record

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Arrotek Medical