Revalyu Resources GmbH

What Revalyu Resources GmbH does

Revalyu Resources GmbH is a German-domiciled private chemical recycling company (founded 2007 as perPETual Global Technologies, rebranded May 2022 following Heraeus majority acquisition) that operates a proprietary low-temperature glycolysis process for converting post-consumer PET bottles into sustainable ester monomers. The technology uses mono-ethylene glycol (MEG) as the sole solvent at low temperatures, avoiding the toxic catalysts and high energy inputs of conventional depolymerization, and is claimed to consume 91% less energy and 75% less water than virgin PET production. Revalyu's vertically integrated product portfolio spans rPET chips/pellets, sustainable esters (s-ESTER), POY (Partially Oriented Yarn), DTY (Draw Textured Yarn), and specialty yarns including moisture management, FDY, dope-dyed, and lycra-blended variants, sold to apparel, packaging, automotive, and technical textile manufacturers.

The company monetizes through direct enterprise sales of rPET polymer and filament yarn to global fashion and sportswear brands, claiming over 60 repeat customers across 15+ countries with enterprise relationships including PUMA, Decathlon, H&M, Zara, and Arvind. It operates the world's largest PET plastic recycling site at Nashik, India with 280 tonnes-per-day capacity across three independent plants and is constructing its first US facility in Statesboro, Georgia with planned 240 tpd capacity by 2027. Distribution relies on direct field sales complemented by strategic manufacturing partnerships in SE Asia and Turkey for regional POY supply. Multiple certifications (GRS, OEKO-Tex, Ocean Bound Plastic, BVC, UKAS, IOAS, Control Union) anchor procurement credibility with sustainability-driven enterprise customers. The company is majority-owned by Heraeus Holding GmbH, a Fortune 500 German family-owned technology group, with development finance debt from DEG and IFU supplementing expansion capital.

Name

Revalyu Resources GmbH

Legal name

revalyu Resources GmbH

Website

https://revalyu.com

Company type

Private

Founded year

2007

Operating status

Operating

Headcount range

251–500 employees

Short description

Revalyu Resources GmbH is a German private chemical PET recycling company using proprietary low-temperature glycolysis to convert post-consumer bottles into rPET chips, sustainable esters, and filament yarn for global apparel, packaging, automotive, and technical textile manufacturers.

Ownership category

akta.pro rank

Product category

Chemical PET Recycling

NAICS

Plastics Material and Resin Manufacturing (325211), Resin, Synthetic Rubber, and Artificial and Synthetic Fibers and Filaments Manufacturing (3252)

SIC

Plastic Materials, Synth Resins & Nonvulcan Elastomers (2821), Miscellaneous Plastics Products (3080)

akta.pro primary industry

Chemical/Advanced Plastics Recycling (Depolymerization, Pyrolysis, Solvolysis) (IMANAMAD)

akta.pro secondary industries

Recycled & Reprocessed Polymer Resin Manufacturing (rPET, rPP, rPE; PCR/PIR resins) (IMANAAAH), Chemical/Advanced Recycling (Pyrolysis, Depolymerization, Solvolysis, Gasification) (EUAIAKAC), Recycled-Content Plastic Packaging (rPET, rHDPE, rPP) (IMALAMAC)

Keywords

• Chemical PET recycling
• Low-temperature glycolysis
• Recycled polyester yarn
• Sustainable rPET chips
• Plastic bottle depolymerization

Headquarters

HQ city

Kleinostheim

HQ country

Germany

HQ region

Europe

Offices3 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Operations, Infrastructure, Technology or R&D, Supply Chain, Personnel, Marketing or Sales

Revenue model

1. rPET Chips Sales: Sale of 100% recycled PET chips (pellets) to customers for use in various PET-based production processes. Sold to over 60 repeat customers in over 15 countries.
2. Sustainable Filament Yarn Sales: Production and sale of POY (Partially Oriented Yarn) and DTY (Draw Textured Yarn) filament yarn manufactured directly from recycled ester. Used in circular knitting, warp knitting, seamless knitting, weaving, mesh, fleece, denim, apparel work-wear, automotive, furnishings, and technical textiles.
3. Sustainable Ester Sales: Continuous manufacturing of 35 tons of sustainable ester per day at India plant, converted directly into high quality POY and DTY filament yarn.
4. Specialty rPET Products: Specialized chips and textile yarns including specialized yarns with moisture management, FDY (Fully Drawn Yarn), dope-dyed and yarn-dyed, de-torque yarns, and recycled filament yarns with lycra/spandex attachments.

Pricing tiers

Go-to-market motion3 records

Distribution channels4 records

Marketing channels6 records

Core offering

revalyu converts post-consumer PET bottles into 100% recycled sustainable esters (monomers) using a patented low-temperature glycolysis process, and then manufactures and sells downstream rPET chips/pellets, POY and DTY recycled polyester filament yarns, specialty yarns and a crystalline s-ESTER polymer. The vertically integrated platform is sold to textile mills, fashion and sportswear brands, and PET-based product manufacturers for use in apparel, automotive, furnishings, packaging and technical textiles.

Product overview

Revalyu Resources GmbH operates a chemical PET recycling platform centered on its proprietary low-temperature glycolysis technology. The company converts post-consumer PET bottles into sustainable esters (rEster), which are then processed into finished products including rPET chips/pellets, POY and DTY filament yarns, specialty yarns (moisture management, FDY, dope-dyed, de-torque, lycra-blended), and s-ESTER (crystalline polymer). The product portfolio is vertically integrated—raw bottles feed into the recycling plant producing esters, which are then converted either into rPET chips for external customers or directly into filament yarns at the Nashik facility. All products are 100% post-consumer recycled with 75% less water and 91% less energy consumption than conventional PET manufacturing.

Differentiator

Problem solved

Functional benefit

Products and services

• rPET Chips (rPET Pellets) 100% post-consumer recycled PET chips and pellets produced through revalyu's chemical glycolysis recycling process, designed to directly replace conventional oil-based PET pellets in any polyester or PET application. Sold to textile mills, brand owners and PET-based product manufacturers globally.
• Sustainable Esters (rEster) Sustainable ester monomers produced by depolymerizing used PET bottles through revalyu's low-temperature glycolysis process, serving as a direct substitute for conventional oil-derived monomers in polyester production. Marketed as the building block for all PET-based products including textiles, bottles, films and packaging.
• POY (Partially Oriented Yarn) High-quality recycled polyester filament yarn produced from revalyu's sustainable esters. Used in circular knitting, warp knitting, weaving, mesh, fleece, denim, apparel, work-wear, automotive, furnishings and technical textiles.
• DTY (Draw Textured Yarn) 100% sustainable recycled polyester draw textured filament yarn used in textile applications including seamless knitting, weaving, denim, automotive, furniture and technical textiles.
• s-ESTER Crystalline, flaky, non-sticky polymer developed by revalyu through special process conditions that transforms the hot, low molecular weight ester mixture into an easy-to-store-and-transport feedstock. Used as an innovative input for manufacturing sustainable end products in sectors including unsaturated polyesters and thermoplastics.
• Specialty Yarns Specialized recycled polyester filament yarns including moisture management yarns, FDY (Fully Drawn Yarn), dope-dyed and yarn-dyed variants, de-torque yarns, and recycled filament yarns with lycra/spandex attachments, offered to textile and apparel customers for differentiated end-product performance.
• Chemical PET Recycling Plant Technology Patented low-temperature glycolysis chemical recycling technology for converting post-consumer PET bottles into sustainable esters and high-quality rPET, delivered through modular plant designs scaled from 50 to 200 tonnes per day for global replication. Revalyu is establishing new companies globally replicating its existing plant and works with existing companies to replace traditional mechanical recycling with its advanced chemical process.

Quantifiable outcome

• 91% less energy consumption compared to conventional PET manufacturing
• +6 more outcomes

Named customers9 records

Segments4 records

Ideal customer profiles4 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature4 records

Partnerships

Four partnerships are on record, tiered core.

• revalyu India (revalyu Recycling India Limited)coreOthers · 14 November 2024Indian operating subsidiary of revalyu Resources GmbH, operating the world's largest PET plastic recycling site in Nashik, India with 280 tonnes per day capacity. Produces 100% recycled PET chips and specialty chips and textile yarns.
• revalyu US LLCcoreOthers · 14 November 2024US operating entity of revalyu Resources GmbH, establishing first US advanced PET recycling facility in Statesboro, Georgia with capacity of 240 tonnes per day planned by 2027.
• Development Authority of Bulloch CountycoreStrategic or Co-development Partner · 4 October 2023Partnership with Development Authority of Bulloch County, Georgia for establishment of first US advanced PET recycling facility at Gateway Regional Park in Statesboro. The DABC was established in 1985 and is committed to expanding economic opportunities in the region. revalyu is the first German-owned company to locate in Bulloch County.
• Aquafil EngineeringcoreTechnology or Integration · 19 December 2022Agreement signed for using certain specific parts of Aquafil's technology alongside revalyu's own technology for the expansion of its chemical PET recycling plant in Nashik, India. Aquafil Engineering is a leading engineering company for polyester, nylon and chemical recycling technology worldwide, part of the AQUAFIL Group present in seven countries with over 2,800 employees at 19 production sites.

Scale indicators18 records

Recent moves10 records

Expansion highlights6 records

Direct peers

• Carbios: French biotech company developing enzymatic depolymerization technology to break down PET into monomers that can be repolymerized into virgin-quality polyester. Directly competes with revalyu in chemical/biological PET recycling serving textile and packaging brands (On, Patagonia, L'Oréal commitments).
• Loop Industries: Quebec-based company with a proprietary PET depolymerization process (zero-energy, low-temperature chemical process) targeting textile and food-grade packaging applications. Closely comparable technology approach (low-temperature depolymerization of PET) and end markets to revalyu.
• Ioniqa Technologies: Dutch startup commercializing chemical PET recycling technology using magnetic nanoparticle catalysts to depolymerize PET into virgin-quality monomers. Acquired by Koch Engineered Solutions in 2021, with plans for industrial-scale production serving textile and packaging markets.
• Plastic Energy: UK/Spain-based company operating commercial pyrolysis plants that convert end-of-life plastics (including PET-contaminated streams) into feedstocks for new plastic production. Adjacent in advanced plastics recycling with overlapping customer base in consumer brands.

Broad incumbents

• Eastman Chemical: US specialty chemicals company operating a commercial-scale polyester renewal facility using methanolysis to depolymerize PET waste into monomers. Broad incumbent in chemical PET recycling with established customer partnerships across packaging and textiles.
• Indorama Ventures: World's largest PET producer with significant vertical integration into rPET via both mechanical and chemical recycling (through subsidiaries like Perpetual Recycling Solutions and Worley). Competes in rPET chip and filament yarn markets, although at a much broader product portfolio scale.
• Veolia: Global environmental services and waste management company with substantial PET bottle collection, sorting, and rPET production capabilities through its Recycling and Recovery division. Operates at a much larger scale with broad portfolio beyond chemical recycling.

Others

• Aquafil: Italian textile chemicals and fibers company operating the Econyl nylon regeneration process and a technology partner of revalyu (Aquafil Engineering). Comparable in chemical recycling of synthetic polymers for textile applications, and a direct technology collaboration partner for the Nashik plant expansion.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks5 records

Key highlights7 records

Customer concentration

• Xtwitter.com/revalyu
• LinkedInlinkedin.com/company/revalyu-resources-gmbh

Compliance7 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles4 records

Subsidiaries3 records

Funding overview

Funding rounds1 record

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Revalyu Resources GmbH