AeroCore Technologies

What AeroCore Technologies does

AeroCore Technologies is a privately held US aerospace services company founded in 2013 that provides aircraft engine cleaning and asset monitoring services built around its patented Nucleated Foam Technology. The technology mechanically washes deep into the engine core using a nano-scrub action that counteracts centrifugal forces and travels the entire gas-path, enabling full performance restoration in approximately one hour at the gate—a capability the company claims is unique among engine wash solutions. The technology is backed by 24 patents and is deployed across more than 70% of engine platforms worldwide, with over 10,000 engine washes completed cumulatively as of late 2025.

The company's commercial offering is the AI-enabled Total Engine Health platform, which combines on-wing engine wash services (engine, heat exchanger, and APU cleaning) with real-time data analytics and condition-based maintenance monitoring. AeroCore serves three primary verticals: commercial aviation (anchored by Delta TechOps as a flagship customer), defense and military (US Marine Corps, US Air Force, with integration partnerships covering Lockheed Martin, Boeing, and Airbus platforms), and energy markets for industrial turbine cleaning. The firm also supports specialty mission operators in aerial fire fighting and air refueling.

AeroCore operates a direct enterprise field service model, sending dedicated teams to customer locations (airports, military bases) for on-site washes, and is expanding to 30+ full-service locations before year-end. Pricing is quote-based on multi-year enterprise contracts tailored to fleet size, wash frequency, and service scope. The company recently opened a 65,000-square-foot global headquarters and advanced manufacturing campus in Brownsburg, Indiana (May 2026) and launched its first international site at GRU in São Paulo, Brazil. Revenue, funding history, and ownership structure are not publicly disclosed, and the company appears to be independent, with ReNu Technologies identified as a sister company sharing the same campus.

Name

AeroCore Technologies

Legal name

AeroCore Technologies

Website

https://aerocore.aero

Company type

Private

Founded year

2013

Operating status

Operating

Headcount range

101–250 employees

Short description

AeroCore Technologies provides patented nucleated foam aircraft engine cleaning and AI-enabled condition-based maintenance monitoring for commercial airlines, military organizations, and specialty aviation operators, delivered via on-site field service and a growing global service network.

Ownership category

akta.pro rank

Product category

Aircraft Engine Maintenance Services

NAICS

Aircraft Manufacturing (336411), Ventilation, Heating, Air-Conditioning, and Commercial Refrigeration Equipment Manufacturing (3334)

SIC

Aircraft Engines & Engine Parts (3724), Aircraft Parts & Auxiliary Equipment, Nec (3728)

akta.pro primary industry

NDT/Inspection & Testing Services (Aviation) (IMABALAJ)

akta.pro secondary industry

Engine Modules & Hot-Section Components (Compressors/Turbines/Combustors) (IMABADAJ)

Keywords

• Aircraft engine cleaning
• Engine maintenance services
• On-wing engine wash
• Engine performance restoration
• Aviation maintenance solutions

Headquarters

HQ city

Brownsburg

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Services

Cost components

Personnel, Operations, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. Engine Wash Services: On-site aircraft engine cleaning services using proprietary Nucleated Foam Technology. Services include engine wash, heat exchanger cleaning, and APU cleaning. Delivered at customer locations (gates, bases) with rapid turnaround times of approximately 1 hour.

Pricing tiers

Go-to-market motion1 record

Distribution channels2 records

Marketing channels3 records

Core offering

AeroCore Technologies delivers on-wing aircraft engine cleaning and maintenance services using its patented Nucleated Foam Technology, supported by the AI-enabled Total Engine Health platform. Field service teams travel to customer gates and military bases to perform engine, heat exchanger, and APU washes that restore performance entitlement in roughly one hour, with real-time analytics enabling condition-based maintenance for commercial airlines, defense operators, and energy customers.

Product overview

AeroCore Technologies offers a unified portfolio of aircraft engine maintenance solutions anchored by its patented Nucleated Foam Technology™ and the AI-enabled Total Engine Health™ platform. The core offering consists of foam-based cleaning services for aircraft engines, heat exchangers, and APUs (Auxiliary Power Units) that mechanically wash deep into engine cores to restore full performance entitlement in under an hour. The Total Engine Health™ platform leverages real-time data analytics to enable condition-based maintenance across commercial aviation, defense, and energy markets. The company operates globally with service locations expanding to over 30 sites by year-end, serving major airlines and military organizations.

Differentiator

Problem solved

Functional benefit

Products and services

• Aircraft Engine Wash Rapid deep-foam cleaning of aircraft engines delivered at the gate in approximately one hour, restoring peak engine performance by cleaning through the entire core and gas-path for commercial, military, and specialty aviation operators.
• Heat Exchanger Cleaning Cleaning service that thoroughly removes fouling from heat exchangers to optimize heat transfer and engine efficiency, applicable to aviation and industrial turbine operators.
• APU (Auxiliary Power Unit) Cleaning Deep cleaning service for aircraft auxiliary power units that removes odor-causing contaminants to ensure reliable auxiliary power on the ground.
• Total Engine Health Platform AI-enabled platform that monitors and analyzes engine and operational data to enable condition-based maintenance, real-time reporting, and continuous optimization of engine wash programs for commercial aviation, defense, and energy customers.

Quantifiable outcome

• ~550,000 gallons of fuel saved per year for a fleet of 100 aircraft
• +6 more outcomes

Named customers7 records

Segments3 records

Ideal customer profiles4 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

AI capability3 records

Feature3 records

Partnerships

Ten partnerships are on record, tiered core and flagship.

• GE AerospacecoreTechnology or IntegrationMajor aircraft engine manufacturer partner. AeroCore technology is compatible with and used on GE Aviation engine platforms. Partnership enables integration with major commercial and military engine programs.
• Pratt & WhitneycoreTechnology or IntegrationAircraft engine manufacturer partner. AeroCore's nucleated foam technology is compatible with Pratt & Whitney engine platforms, serving commercial and military customers.
• Rolls-RoycecoreTechnology or IntegrationEngine manufacturer partner. AeroCore technology integrated with Rolls-Royce engine platforms for commercial aviation customers.
• Delta TechOpsflagshipStrategic or Co-development PartnerDelta Airlines' maintenance, repair, and overhaul (MRO) operation. After evaluating technology on ~1,000 engines, Delta partnered with AeroCore as a strategic customer. Delta TechOps is realizing quantifiable benefits expected to accumulate over engine life.
• Lockheed MartincoreStrategic or Co-development PartnerDefense contractor partner. AeroCore provides engine wash services for Lockheed Martin military platforms including F-35 and other programs.
• BoeingcoreTechnology or IntegrationAircraft manufacturer partner. AeroCore technology is compatible with Boeing aircraft platforms and Boeing-powered aircraft.
• AirbuscoreTechnology or IntegrationAircraft manufacturer partner. AeroCore engine wash services support Airbus commercial and military aircraft platforms.
• United States Air ForcecoreStrategic or Co-development PartnerU.S. military branch customer. AeroCore provides engine wash services for USAF aircraft, supporting mission readiness and operational efficiency.
• United States Marine CorpscoreStrategic or Co-development PartnerU.S. military customer. Multiple Marine Corps units utilize AeroCore services for KC-130J transport aircraft, H-1 helicopter fleet, and deployed operations. Testimonials cite significant reduction in maintenance time and aircraft downtime.
• ReNu TechnologiescoreStrategic or Co-development PartnerSister company. The Brownsburg headquarters and manufacturing campus supports both AeroCore and ReNu Technologies operations.

Scale indicators11 records

Recent moves7 records

Expansion highlights5 records

Broad incumbents

• AFI KLM E&M: Air France-KLM's MRO arm providing comprehensive engine and component MRO services worldwide. Overlaps with AeroCore in engine maintenance services delivered to commercial airline customers globally.
• Honeywell Aerospace: Major aerospace supplier with engine/APU manufacturing and aftermarket service businesses including condition-based maintenance and engine health monitoring software. Comparable to AeroCore in combining hardware services with AI-driven analytics for fleet operators.
• GE Aerospace: One of the world's largest aircraft engine manufacturers and a disclosed AeroCore partner. Operates a vast engine aftermarket and services network that overlaps with — and potentially competes against — AeroCore's on-wing engine cleaning value proposition.
• Lufthansa Technik: World-leading airline-affiliated MRO division providing engine, airframe, and component maintenance. Offers engine wash and cleaning services as part of broader MRO contracts, making it an incumbent comparator to AeroCore's on-wing cleaning focus.
• SR Technics: Independent MRO provider offering engine services, component repair, and fleet management solutions. Comparable to AeroCore as a service-focused engine MRO player serving commercial and government aviation customers.

Direct peers

• Magnetic MRO: Independent MRO provider offering engine maintenance, component repair, and line maintenance services primarily in Europe. Comparable to AeroCore as a specialized engine services player expanding into broader aftermarket offerings.
• Delta TechOps: Delta Air Lines' MRO division, one of AeroCore's flagship customers. As a major third-party MRO provider with full engine service capabilities, it is both a customer and a comparable service provider in the airline engine maintenance market.
• StandardAero: One of the largest independent aerospace MRO providers globally, offering engine maintenance, repair, and overhaul services across commercial and business aviation. Directly comparable to AeroCore as a specialized engine services provider serving airlines and OEMs.
• MTU Aero Engines: Major engine OEM with a substantial MRO aftermarket business covering commercial and military engines. Comparable to AeroCore in its deep focus on engine health, performance restoration, and aftermarket services across airline and defense customers.

Regional players

• SIA Engineering Company: Asia-Pacific-based aircraft MRO provider serving major airlines through joint ventures and line maintenance. Comparable to AeroCore in offering engine and component services, but primarily regional in scope compared to AeroCore's global expansion ambitions.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks7 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/aerocore-technologies-llc

Revenue estimate

Valuation estimate

Number of profiles

Profiles2 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about AeroCore Technologies