PCC Airfoils
PCC Airfoils manufactures complex investment-cast turbine airfoils (nickel and cobalt super-alloy blades, vanes, and nozzles) using directionally solidified and single-crystal casting processes for aerospace engine OEMs and industrial gas turbine operators, operating across the US, Mexico, and UK.
- Company typePrivate
- Founded1986
- HeadquartersBeachwood, United States
- Headcount1,001–5,000
- GTM typeB2B
- OfferingHardware or Manufacturing
What PCC Airfoils does
PCC Airfoils, LLC is a wholly-owned division of Precision Castparts Corp. (itself owned by Berkshire Hathaway since 2016) that manufactures complex investment-cast turbine airfoils for aerospace and industrial gas turbine applications. The company operates 10+ specialized business units across the United States (Ohio, Georgia, Oregon, Michigan, North Carolina), Mexico (Merida), and the United Kingdom (Yeadon/Leeds and Leicester), totaling roughly 1.5 million square feet of manufacturing footprint plus dedicated ceramic core and tooling operations. Primary customers are global aerospace engine OEMs, with a secondary focus on industrial gas turbine (IGT) operators serving land-based power generation, sold through direct B2B relationships rather than open-market distribution.
The company's core technology is investment casting of nickel and cobalt super-alloy turbine airfoils, with proprietary capabilities in directionally solidified (DS) and single-crystal casting processes that orient or eliminate grain boundaries to enable higher service temperatures and improved ductility and thermal fatigue resistance. Supporting technology includes advanced ceramic core manufacturing (Ceramics Group), in-house tool and wax pattern design (Mold Masters), automated casting furnaces, and computer modeling and inspection methods for process control. End products include rotating blades, stationary vanes, and engine nozzles ranging roughly 16 to 250 lbs, qualified to AS9100, ISO9001, NADCAP, ISO 17025, and OEM-specific certifications including Pratt & Whitney Laboratory Control at Source.
The business model is direct B2B custom manufacturing: PCC Airfoils sells engineered-to-print turbine airfoil components to engine OEMs and IGT operators under multi-year platform contracts at undisclosed prices typical of aerospace specialty casting. Revenue mechanics derive from long-cycle aerospace qualification programs, aftermarket replacement parts, and IGT power-generation orders. The company has no disclosed standalone revenue, funding history, or independent investors, operating entirely through its parent corporate structure. Notable strategic history includes the 1996 acquisition of UK-based AETC Limited, the 2001 establishment of the Merida maquiladora, and a 2008 capacity expansion at Mentor, Ohio ("Renaissance Park").
PCC Airfoils firmographics
Firmographics- Name
- PCC Airfoils
- Legal name
- PCC Airfoils, LLC
- Website
- https://pccairfoils.com
- Company type
- Private
- Founded year
- 1986
- Operating status
- Operating
- Headcount range
- 1,001–5,000 employees
- Short description
- PCC Airfoils manufactures complex investment-cast turbine airfoils (nickel and cobalt super-alloy blades, vanes, and nozzles) using directionally solidified and single-crystal casting processes for aerospace engine OEMs and industrial gas turbine operators, operating across the US, Mexico, and UK.
- Ownership category
- akta.pro rank
PCC Airfoils industry classification
Industry- Product category
- Aerospace investment castings
- NAICS
- Other Nonferrous Metal Foundries (except Die-Casting) (331529)
- SIC
- Aircraft Engines & Engine Parts (3724)
- akta.pro primary industry
- Military Aircraft Structures, Airframes & Composites (IMABAMAH)
- akta.pro secondary industries
- Military Rotorcraft Platforms (IMABAMAB), Metal Airframe Structures & Machined Parts (IMABAEAC)
Keywords
Where PCC Airfoils is headquartered
LocationHeadquarters
- HQ city
- Beachwood
- HQ country
- United States
- HQ region
- North America
Offices16 records
Markets served
PCC Airfoils business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Operations, Personnel, Technology or R&D, Infrastructure
Distribution channels1 record
PCC Airfoils product offering
Product offeringCore offering
PCC Airfoils manufactures complex, highly engineered investment castings — turbine blades, vanes, and nozzles — for turbine engine applications in the aerospace and power generation industries. The company uses nickel and cobalt-based super alloys and applies directionally solidified (DS) and single crystal casting processes, supported by ceramic core production and automated casting equipment, at multiple sites in the United States, Mexico, and England.
Product overview
PCC Airfoils is a division of Precision Castparts Corp. that manufactures complex highly technical investment castings for turbine engine applications. The company operates as a unified portfolio of manufacturing business units spanning the United States, Mexico, and England. Core products include investment castings for aircraft engines, power generation engines, and precision turbine blades and vanes. The portfolio includes specialized business units: SMP Operations (military and commercial turbine components), Minerva Operations (turbine airfoil blades and vanes), Douglas Georgia (rotating blades and nozzles), Mentor Ohio (Industrial Gas Turbine products), Deer Creek/Portland (Equiax vane segments), Mold Masters (wax patterns and tooling), Ceramics Group (ceramic cores), Merida Mexico (finishing and inspection), and UK Operations/AETC (gaspath components). Advanced casting technologies include directionally solidified (DS) and single crystal castings for enhanced high-temperature performance. The company primarily uses nickel and cobalt super alloys.
Differentiator
Problem solved
Functional benefit
Products and services
- Aircraft engine investment castings Complex super alloy investment castings — turbine blades, vanes, and nozzles — manufactured for aircraft (aero and gas turbine) engine applications, supplied to aerospace OEMs.
- Power generation engine investment castings Investment castings produced for industrial gas turbine and power generation engines, used by power generation OEMs and their service/repair channels.
Quantifiable outcome
- Products ranging from 16 lbs to 250 lbs for various turbine applications
- +1 more outcomes
Companies that use PCC Airfoils
Customer profileSegments3 records
Ideal customer profiles2 records
PCC Airfoils technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
PCC Airfoils partnerships and signals
Strategic signalPartnerships
One partnership is on record.
- AETC LimitedcoreAETC Limited was acquired by PCC Airfoils, LLC in 1996. It consists of two manufacturing facilities - the Precision Casting Facility and Head Office in Yeadon, Leeds, and the Nozzle Guide Vane facility in Leicester, England. AETC specializes in the manufacture of gaspath components (rotating blades and stationary nozzle guide vanes) for aerospace and industrial gas turbine industries.
Scale indicators11 records
Recent moves5 records
Expansion highlights4 records
PCC Airfoils competitors and assessment
Company assessmentDirect peers
- Howmet Aerospace: Howmet Aerospace (formerly Arconic) is the largest direct competitor to PCC Airfoils, producing investment cast super-alloy turbine blades, vanes, and structural components for aircraft engines and industrial gas turbines. It is the most direct peer in nickel-based single crystal and DS castings for hot-section applications.
- Doncasters Group: Doncasters is a UK-based precision castings manufacturer producing super-alloy turbine blades, vanes, and structural castings for aerospace engines and IGT. It directly competes with PCC Airfoils' AETC and Ceramics operations in Europe on gaspath components.
- Chromalloy: Chromalloy (a division of Honeywell) manufactures and repairs investment cast turbine airfoils and hot-section components for commercial and military engines. It is a direct competitor in the aftermarket/MRO and OEM casting space served by PCC Airfoils.
- Aristo-Cast: Aristo-Cast is a US investment casting foundry focused on complex super-alloy and titanium aerospace components including prototypes and production airfoils. It is a comparable specialty investment caster serving similar aerospace and IGT customers.
Others
- Cannon-Muskegon: Cannon-Muskegon is a wholly-owned subsidiary of PCC Airfoils (and thus a related business unit) producing nickel and cobalt super-alloy castings for aircraft and land-based gas turbine engines. It is an intra-portfolio peer sharing the same parent and customer base.
Emerging players
- Investment Casting Institute members (e.g., Signicast, Bluestone): Specialty investment casters such as Signicast and Bluestone serve aerospace and industrial markets with precision cast components. They overlap with PCC Airfoils on complex super-alloy parts but typically do not match the scale of its single-crystal and DS airfoil capabilities.
Broad incumbents
- MTU Aero Engines: MTU Aero Engines is a major aircraft engine OEM and MRO provider. While it is partly a customer of PCC Airfoils-style castings, it also competes in hot-section component manufacturing and turbine technology, making it a broad incumbent in the same end market.
- Precision Castparts Corp. (other divisions): Other PCC divisions (e.g., PCC Structurals, Wyman-Gordon) produce investment castings and forgings for aerospace, sharing customer relationships, super-alloy know-how, and corporate scale. They are sibling incumbents in the broader PCC investment casting portfolio.
- Rolls-Royce: Rolls-Royce is a major aircraft engine OEM and a customer of PCC Airfoils, but also manufactures and sources its own turbine airfoils. As an OEM with in-house casting capabilities, it is a broad incumbent in the same hot-section component value chain.
- Pratt & Whitney: Pratt & Whitney is a major aircraft engine OEM that is a key customer of PCC Airfoils (and has certified the Ceramics Group under its LCS program). It is a broad incumbent in turbine airfoil design, manufacturing, and engine integration.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
PCC Airfoils social profiles
Digital presencePCC Airfoils compliance and trust
Trust signalCompliance24 records
PCC Airfoils financial estimates
Financial estimateRevenue estimate
Valuation estimate
PCC Airfoils leadership team
Management profileNumber of profiles
Profiles1 record
PCC Airfoils subsidiaries and ownership
Company hierarchySubsidiaries10 records
PCC Airfoils funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
PCC Airfoils M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about PCC Airfoils
What does PCC Airfoils do?
PCC Airfoils manufactures complex, highly engineered investment castings — turbine blades, vanes, and nozzles — for turbine engine applications in the aerospace and power generation industries. The company uses nickel and cobalt-based super alloys and applies directionally solidified (DS) and single crystal casting processes, supported by ceramic core production and automated casting equipment, at multiple sites in the United States, Mexico, and England.
Is PCC Airfoils a public or private company?
PCC Airfoils is a private company. It is classified as corporate owned and is currently operating.
When was PCC Airfoils founded?
PCC Airfoils was founded in 1986. It employs 1,001 to 5,000 people.
Where is PCC Airfoils based?
PCC Airfoils is headquartered in Beachwood, United States, in the North America region.
Who are PCC Airfoils's main competitors?
Direct peers on record are Howmet Aerospace, Doncasters Group, Chromalloy and Aristo-Cast. Cannon-Muskegon is listed as an others. Investment Casting Institute members (e.g., Signicast, Bluestone) is listed as an emerging player. Broad incumbents are MTU Aero Engines, Precision Castparts Corp. (other divisions), Rolls-Royce and Pratt & Whitney.
Does PCC Airfoils have an API?
No public API is recorded for PCC Airfoils.
What industry is PCC Airfoils in?
PCC Airfoils's product category is Aerospace investment castings. Its primary akta.pro industry code is IMABAMAH, Military Aircraft Structures, Airframes & Composites, with a secondary code of IMABAMAB, Military Rotorcraft Platforms. Its NAICS code is 331529 and its SIC code is 3724.