PCC Airfoils

What PCC Airfoils does

PCC Airfoils, LLC is a wholly-owned division of Precision Castparts Corp. (itself owned by Berkshire Hathaway since 2016) that manufactures complex investment-cast turbine airfoils for aerospace and industrial gas turbine applications. The company operates 10+ specialized business units across the United States (Ohio, Georgia, Oregon, Michigan, North Carolina), Mexico (Merida), and the United Kingdom (Yeadon/Leeds and Leicester), totaling roughly 1.5 million square feet of manufacturing footprint plus dedicated ceramic core and tooling operations. Primary customers are global aerospace engine OEMs, with a secondary focus on industrial gas turbine (IGT) operators serving land-based power generation, sold through direct B2B relationships rather than open-market distribution.

The company's core technology is investment casting of nickel and cobalt super-alloy turbine airfoils, with proprietary capabilities in directionally solidified (DS) and single-crystal casting processes that orient or eliminate grain boundaries to enable higher service temperatures and improved ductility and thermal fatigue resistance. Supporting technology includes advanced ceramic core manufacturing (Ceramics Group), in-house tool and wax pattern design (Mold Masters), automated casting furnaces, and computer modeling and inspection methods for process control. End products include rotating blades, stationary vanes, and engine nozzles ranging roughly 16 to 250 lbs, qualified to AS9100, ISO9001, NADCAP, ISO 17025, and OEM-specific certifications including Pratt & Whitney Laboratory Control at Source.

The business model is direct B2B custom manufacturing: PCC Airfoils sells engineered-to-print turbine airfoil components to engine OEMs and IGT operators under multi-year platform contracts at undisclosed prices typical of aerospace specialty casting. Revenue mechanics derive from long-cycle aerospace qualification programs, aftermarket replacement parts, and IGT power-generation orders. The company has no disclosed standalone revenue, funding history, or independent investors, operating entirely through its parent corporate structure. Notable strategic history includes the 1996 acquisition of UK-based AETC Limited, the 2001 establishment of the Merida maquiladora, and a 2008 capacity expansion at Mentor, Ohio ("Renaissance Park").

Name

PCC Airfoils

Legal name

PCC Airfoils, LLC

Website

https://pccairfoils.com

Company type

Private

Founded year

1986

Operating status

Operating

Headcount range

1,001–5,000 employees

Short description

PCC Airfoils manufactures complex investment-cast turbine airfoils (nickel and cobalt super-alloy blades, vanes, and nozzles) using directionally solidified and single-crystal casting processes for aerospace engine OEMs and industrial gas turbine operators, operating across the US, Mexico, and UK.

Ownership category

akta.pro rank

Product category

Aerospace investment castings

NAICS

Other Nonferrous Metal Foundries (except Die-Casting) (331529)

SIC

Aircraft Engines & Engine Parts (3724)

akta.pro primary industry

Military Aircraft Structures, Airframes & Composites (IMABAMAH)

akta.pro secondary industries

Military Rotorcraft Platforms (IMABAMAB), Metal Airframe Structures & Machined Parts (IMABAEAC)

Keywords

• Investment castings
• Turbine airfoils
• Aerospace castings
• Super alloy components
• Single crystal castings

Headquarters

HQ city

Beachwood

HQ country

United States

HQ region

North America

Offices16 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Operations, Personnel, Technology or R&D, Infrastructure

Distribution channels1 record

Core offering

PCC Airfoils manufactures complex, highly engineered investment castings — turbine blades, vanes, and nozzles — for turbine engine applications in the aerospace and power generation industries. The company uses nickel and cobalt-based super alloys and applies directionally solidified (DS) and single crystal casting processes, supported by ceramic core production and automated casting equipment, at multiple sites in the United States, Mexico, and England.

Product overview

PCC Airfoils is a division of Precision Castparts Corp. that manufactures complex highly technical investment castings for turbine engine applications. The company operates as a unified portfolio of manufacturing business units spanning the United States, Mexico, and England. Core products include investment castings for aircraft engines, power generation engines, and precision turbine blades and vanes. The portfolio includes specialized business units: SMP Operations (military and commercial turbine components), Minerva Operations (turbine airfoil blades and vanes), Douglas Georgia (rotating blades and nozzles), Mentor Ohio (Industrial Gas Turbine products), Deer Creek/Portland (Equiax vane segments), Mold Masters (wax patterns and tooling), Ceramics Group (ceramic cores), Merida Mexico (finishing and inspection), and UK Operations/AETC (gaspath components). Advanced casting technologies include directionally solidified (DS) and single crystal castings for enhanced high-temperature performance. The company primarily uses nickel and cobalt super alloys.

Differentiator

Problem solved

Functional benefit

Products and services

• Aircraft engine investment castings Complex super alloy investment castings — turbine blades, vanes, and nozzles — manufactured for aircraft (aero and gas turbine) engine applications, supplied to aerospace OEMs.
• Power generation engine investment castings Investment castings produced for industrial gas turbine and power generation engines, used by power generation OEMs and their service/repair channels.

Quantifiable outcome

• Products ranging from 16 lbs to 250 lbs for various turbine applications
• +1 more outcomes

Segments3 records

Ideal customer profiles2 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature4 records

Partnerships

One partnership is on record.

• AETC LimitedcoreStrategic or Co-development Partner · 1 January 1996AETC Limited was acquired by PCC Airfoils, LLC in 1996. It consists of two manufacturing facilities - the Precision Casting Facility and Head Office in Yeadon, Leeds, and the Nozzle Guide Vane facility in Leicester, England. AETC specializes in the manufacture of gaspath components (rotating blades and stationary nozzle guide vanes) for aerospace and industrial gas turbine industries.

Scale indicators11 records

Recent moves5 records

Expansion highlights4 records

Direct peers

• Howmet Aerospace: Howmet Aerospace (formerly Arconic) is the largest direct competitor to PCC Airfoils, producing investment cast super-alloy turbine blades, vanes, and structural components for aircraft engines and industrial gas turbines. It is the most direct peer in nickel-based single crystal and DS castings for hot-section applications.
• Doncasters Group: Doncasters is a UK-based precision castings manufacturer producing super-alloy turbine blades, vanes, and structural castings for aerospace engines and IGT. It directly competes with PCC Airfoils' AETC and Ceramics operations in Europe on gaspath components.
• Chromalloy: Chromalloy (a division of Honeywell) manufactures and repairs investment cast turbine airfoils and hot-section components for commercial and military engines. It is a direct competitor in the aftermarket/MRO and OEM casting space served by PCC Airfoils.
• Aristo-Cast: Aristo-Cast is a US investment casting foundry focused on complex super-alloy and titanium aerospace components including prototypes and production airfoils. It is a comparable specialty investment caster serving similar aerospace and IGT customers.

Others

• Cannon-Muskegon: Cannon-Muskegon is a wholly-owned subsidiary of PCC Airfoils (and thus a related business unit) producing nickel and cobalt super-alloy castings for aircraft and land-based gas turbine engines. It is an intra-portfolio peer sharing the same parent and customer base.

Emerging players

• Investment Casting Institute members (e.g., Signicast, Bluestone): Specialty investment casters such as Signicast and Bluestone serve aerospace and industrial markets with precision cast components. They overlap with PCC Airfoils on complex super-alloy parts but typically do not match the scale of its single-crystal and DS airfoil capabilities.

Broad incumbents

• MTU Aero Engines: MTU Aero Engines is a major aircraft engine OEM and MRO provider. While it is partly a customer of PCC Airfoils-style castings, it also competes in hot-section component manufacturing and turbine technology, making it a broad incumbent in the same end market.
• Precision Castparts Corp. (other divisions): Other PCC divisions (e.g., PCC Structurals, Wyman-Gordon) produce investment castings and forgings for aerospace, sharing customer relationships, super-alloy know-how, and corporate scale. They are sibling incumbents in the broader PCC investment casting portfolio.
• Rolls-Royce: Rolls-Royce is a major aircraft engine OEM and a customer of PCC Airfoils, but also manufactures and sources its own turbine airfoils. As an OEM with in-house casting capabilities, it is a broad incumbent in the same hot-section component value chain.
• Pratt & Whitney: Pratt & Whitney is a major aircraft engine OEM that is a key customer of PCC Airfoils (and has certified the Ceramics Group under its LCS program). It is a broad incumbent in turbine airfoil design, manufacturing, and engine integration.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/aetc-ltd

Compliance24 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Subsidiaries10 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about PCC Airfoils