Plastikon Industries

What Plastikon Industries does

Plastikon Industries, Inc. is a privately held, full-service plastic and aseptic contract manufacturer founded in 1982 and headquartered at 687 Sandoval Way, Hayward, California. The company operates from 251-500 employees across a global manufacturing network spanning the United States (Hayward HQ, Lawrence Kansas pharmaceutical campus, Kentucky), Mexico (Chihuahua), and China (Chang'An, Dongguan, Suzhou, Hong Kong, Hui Zhou, Dandong). Its service portfolio is anchored by six core capabilities — plastic injection molding, mold design and tooling, Blow/Fill/Seal aseptic filling, plastic thermoforming, prototyping and product development, and plastic engineering and design — supplemented by five secondary services covering part decoration and assembly, program management, clean room manufacturing, Kaizen automation, and warehouse logistics. The Lawrence facility carries FDA registrations for Medical Devices (CDRH), Drugs (CDER), and Foods, ISO 13485:2016 certification, and houses more than 30,000 square feet of Class 10 and Class 100 clean room space, while three BFS filling suites produce up to 10,000 units per hour and the site can formulate up to 1,000,000 liters of solution per year.

Plastikon serves two primary enterprise verticals: Healthcare & Medical Devices (microplates, PCR tubes, drug delivery systems, dental/surgical/orthopedic instruments, sterilizable systems, thermoformed packaging) and Pharmaceutical (sterile and nonsterile liquid products, medical device products, reagents, test kits, combination products, and full technology transfer with analytical chemistry support). Differentiated technical assets include FDA-registered cGMP operations, multi-shot/insert/micro/gas-assist injection molding, in-house rapid prototyping using SLA/FDM/SLS and urethane casting, and a Toyota Showcase Supplier designation reflecting Kaizen-based lights-out manufacturing discipline. The company maintains ISO 9001:2015, ISO 14001:2015, ISO 16949:2016, and UL certifications, and is an NMSDC-certified Minority Business Enterprise.

The business model is a quote-based, multi-year professional services contract manufacturing engagement sold through direct enterprise field sales and a Request a Quote web funnel, with no channel partners, resellers, or distributors. Pricing is project-specific and not publicly disclosed. Program management follows an APQP-based "Operation Protocol for Success" framework that runs each customer program from concept through completion, supported by JIT/kanban logistics. The customer base is concentrated in regulated healthcare and pharmaceutical buyers, with limited publicly named logos (only a generic Health and Human Services industry contract and a Medical Device Company program are referenced), and the company has no disclosed funding history, no parent company, and no public M&A activity. Revenue and ownership details are not disclosed.

Name

Plastikon Industries

Legal name

Plastikon Industries, Inc.

Website

https://plastikon.com

Company type

Private

Founded year

1982

Operating status

Operating

Headcount range

251–500 employees

Short description

Plastikon Industries is a private, FDA-registered plastic and aseptic contract manufacturer founded in 1982 that provides injection molding, BFS aseptic filling, thermoforming, and clean room assembly to enterprise healthcare, pharmaceutical, and medical device customers across the US, Mexico, and China.

Ownership category

akta.pro rank

Product category

Plastic Contract Manufacturing

NAICS

Plastics Product Manufacturing (3261)

SIC

Plastics Products, Nec (3089)

akta.pro primary industry

Custom Injection Molding & Contract Manufacturing (Job Shops/CMs) (IMANAFAJ)

akta.pro secondary industries

Medical & Life Sciences Injection Molding (Devices, Diagnostics, Cleanroom) (IMANAFAC), Industrial & Protective Thermoformed Packaging (Dunnage, Trays, Clamshells) (IMANAHAC)

Keywords

• Plastic contract manufacturing
• Plastic injection molding
• Aseptic liquid filling
• Medical device manufacturing
• Clean room plastics

Headquarters

HQ city

Hayward

HQ country

United States

HQ region

North America

Offices9 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Infrastructure, Supply Chain, Technology or R&D, Marketing or Sales

Revenue model

1. Contract Manufacturing Services: Full-service contract manufacturing providing plastic injection molding, B/F/S aseptic filling, thermoforming, prototyping, and assembly services to healthcare and pharmaceutical customers. Revenue generated through long-term contract manufacturing relationships with enterprise customers requiring complex plastic components and aseptic liquid filling.

Pricing tiers

Go-to-market motion1 record

Distribution channels1 record

Marketing channels3 records

Core offering

Plastikon Industries is a full-service plastic contract manufacturer providing plastic injection molding, Blow/Fill/Seal (BFS) aseptic filling, plastic thermoforming, injection mold design and tooling, prototyping, and engineering services to medium-to-enterprise healthcare, pharmaceutical, and medical device customers. Operations are delivered through FDA-registered, ISO-certified global manufacturing facilities with dedicated clean room environments and a vertically integrated workflow from concept through production, assembly, decoration, and global logistics.

Product overview

Plastikon Industries is a full-service plastic and contract manufacturer offering an integrated portfolio of six core manufacturing capabilities — Plastic Injection Molding, Injection Mold Design & Tooling, B/F/S Aseptic Filling, Plastic Thermoforming, Prototyping and Product Development, and Plastic Engineering & Design — complemented by five secondary services (Part Decoration & Assembly, Program Management, Clean Room Environment, Kaizen Automation, and Warehouse Logistics). The offering is architected as a vertically integrated suite: engineering and design feed into tooling and mold fabrication, which in turn support injection molding and thermoforming production; B/F/S Aseptic Filling provides blow-fill-seal capabilities for sterile liquid products; and secondary services add post-molding decoration, assembly, clean room handling, continuous-improvement automation, and global logistics. All capabilities are delivered through FDA-registered, ISO-certified global manufacturing facilities serving the Healthcare & Medical Devices and Pharmaceutical industries primarily.

Differentiator

Problem solved

Functional benefit

Products and services

• Plastic Injection Molding Core manufacturing process for producing custom plastic parts in large quantities using molten plastic resin injected into precision molds. Serves pharmaceutical, food and beverage, and electronics industries with capabilities including two-shot, insertion, micro, gas assist, and in-mold decoration molding.
• Injection Mold Design & Tooling Contract mold design and fabrication services using 2D and 3D CAD, rapid tooling, and precision tooling for presses from 15 to 3,000 tons, producing molds ranging from 75 to 40,000 lbs with a warranty of 1M shots or more.
• B/F/S Aseptic Filling Blow/Fill/Seal (BFS) technology for custom blow molding and aseptic liquid fill contract manufacturing, producing sterile liquid, emulsions, or creams in volumes from 0.2-mL to 1000-mL using pharmaceutical-grade LDPE resin, with three filling suites producing up to 10,000 units per hour.
• Plastic Thermoforming Custom plastic thermoforming for packaging, inserts, and trays using continuous, in-line, cut-sheet, pressure, and vacuum forming for parts up to 3' x 5', serving surgical kits, food containers, blister packs, and disposable medical devices with 10K and 100K cleanroom capabilities.
• Prototyping and Product Development

Quantifiable outcome

• Solution formulation capacity of 1,000,000 Liters per year
• +3 more outcomes

Named customers2 records

Segments2 records

Ideal customer profiles2 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Scale indicators8 records

Recent moves6 records

Expansion highlights5 records

Direct peers

• Spectrum Plastics Group: Specialty medical plastics contract manufacturer offering injection molding, blow molding, and cleanroom assembly for medical device and pharma OEMs. Direct competitor to Plastikon's healthcare vertical with comparable regulatory and cleanroom capabilities.
• ProMed Molded Products: Pure-play medical injection molder specializing in cleanroom-manufactured components for diagnostic, medical device, and drug delivery applications. Closely comparable to Plastikon's Class 10K/100K cleanroom injection molding business.
• Tessy Plastics: Custom injection molder serving medical, pharmaceutical, and consumer markets with FDA-registered cleanroom manufacturing. Comparable mid-sized contract manufacturer focused on regulated end markets.
• Phillips Medisize: Global medical and pharmaceutical contract manufacturer offering injection molding, drug delivery device development, and BFS capabilities. Direct large-scale peer to Plastikon in medical plastics and combination products.
• GW Plastics: Mid-sized custom injection molder with medical device, pharmaceutical, and automotive customers and global manufacturing footprint including Mexico and Asia. Closely comparable scale and vertical mix to Plastikon.

Broad incumbents

• PCI Pharma Services: Global CDMO offering aseptic liquid filling, blow-fill-seal manufacturing, and pharmaceutical packaging services. Overlaps directly with Plastikon's BFS franchise but operates at greater scale across broader dosage forms.
• Catalent: Major global CDMO providing softgel, oral dose, biologic, and aseptic fill-finish services including BFS. Competes with Plastikon in aseptic contract manufacturing at a meaningfully larger scale and broader customer footprint.
• Gerresheimer: Global pharmaceutical packaging and drug delivery device manufacturer with BFS plastic container operations. Comparable in pharma containment and aseptic filling but with broader glass and plastic packaging portfolio.
• AptarGroup: Public supplier of dispensing systems, drug delivery, and active material science solutions for pharmaceutical, beauty, and food markets. Adjacent peer serving same pharma customers with packaging/delivery components.
• Stevanato Group: Pharmaceutical containment and drug delivery systems provider offering glass vials, syringes, and engineered plastic components. Comparable regulated-market peer serving similar pharmaceutical customers.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights6 records

Customer concentration

• LinkedInlinkedin.com/company/plastikon-industries-inc

Compliance8 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Plastikon Industries