Felsomat USA, Inc

What Felsomat USA, Inc does

Felsomat USA, Inc is the North American subsidiary of FELSOMAT GmbH & Co. KG, a privately held German machine tool and automation systems manufacturer headquartered in Königsbach-Stein, Germany, and founded in 1981. The company designs and builds modular manufacturing systems for the automotive transmission and engine industries, with a portfolio that includes turning centers (FTC series), hobbing machines (FHC series), flexible laser welders (FLW series, integrated with Trumpf laser sources), and continuous generating gear grinding machines (RZ series, supplied via sister company Reishauer). Its FlexLine concept integrates these process modules with SyncroTherm heat treatment, modular automation cells (gantries, robot cells, stacker cells, logistics modules), and digital services into turnkey production lines delivered as single-source process chains.

The company's core technology rests on patented two-spindle pendular machining (chip-to-chip times under one second), the Felsomat-developed Chamfer-Skiving process, ultra-high-performance concrete/monoblock machine bases, and dry machining capabilities. These are supplemented by a digitalization stack comprising the Felsomat Warehouse Management (FWM) production platform, virtual commissioning, equipment simulation, and OPC UA-based data exchange. Felsomat also serves the medical device segment (FDA 21 CFR-compliant joint implant manufacturing with GAMP5 software and full DHR traceability) as a secondary vertical.

Felsomat operates through an enterprise field sales model with a global footprint: the German headquarters, a US subsidiary in Chicago, and a Chinese subsidiary in Beijing, plus partner channels via Reishauer's international sales network. Revenue is generated primarily through hardware sales of machine tools and automation components, complemented by turnkey system integration, training, spare parts, retooling/reconditioning, and process optimization services. Pricing is quote-based given the customized nature of each system. The company holds ISO 9001:2015, VDA 6.4, and ISO 14001:2015 certifications, and is led by Executive Board member Matthias Wild.

Name

Felsomat USA, Inc

Legal name

FELSOMAT GmbH & Co. KG

Website

https://felsomat.com

Company type

Private

Founded year

1981

Operating status

Operating

Headcount range

101–250 employees

Short description

Felsomat USA is the North American subsidiary of FELSOMAT GmbH & Co. KG, a German manufacturer of modular machine tools and integrated automation systems serving global automotive transmission and engine producers, with secondary exposure to medical device manufacturing.

Ownership category

akta.pro rank

Product category

Industrial Machine Tools and Manufacturing Automation

NAICS

Other General Purpose Machinery Manufacturing (3339), Electrical Equipment Manufacturing (3353)

SIC

Metalworkg Machinery & Equipment (3540)

akta.pro primary industry

CNC Machine Tools (Turning, Milling, Machining Centers) (IMAHADAA)

akta.pro secondary industries

Motion & Machine Control (CNC, Robotics Controllers, Servo/Motion Controllers) (IMAGABAG), Industrial Controllers & Control Systems (PLCs, PACs, CNC Controllers) (IMAHAHAH), Grinding, Honing & Superfinishing Equipment (IMAHADAE), Metal Forming & Fabrication Machines (Presses, Bending, Shearing, Stamping) (IMAHADAC)

Keywords

• CNC machine tools
• Manufacturing automation systems
• Gear production machinery
• Turnkey manufacturing solutions
• Flexible automation systems

Headquarters

HQ city

Königsbach-stein

HQ country

Germany

HQ region

Europe

Offices3 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Personnel, Technology or R&D, Operations, Marketing or Sales, Infrastructure

Revenue model

1. Machine Tool Sales: Sale of CNC machine tools including turning centers (FTC series), hobbing machines (FHC series), laser welders (FLW series), and gear grinding machines. Machines are sold as stand-alone units or integrated into complete manufacturing systems.
2. Automation Systems and Components: Sale of modular automation components including gantry robots, linear gantries, loader axes, robot cells, stacker cells (FSC 600/800), and logistics modules. These can be sold separately or integrated with machine tools.
3. Turnkey Manufacturing Systems: Complete manufacturing system design and delivery from concept to operational system. Includes equipment engineering, system integration, and validation for transmission and medical component manufacturing.
4. Training Services: Operator and maintenance personnel training conducted at Königsbach-Stein facilities or on-site at customer locations. Training content adjusted to customer equipment and needs.
5. Spare Parts: Original spare parts for all delivered machines. Global storage system with standardized and modular design for high spare parts availability and worldwide delivery.
6. Process Optimization Services: Fundamental analysis of process structure for optimizing production flexibility, productivity, and quality.

Go-to-market motion1 record

Distribution channels1 record

Marketing channels4 records

Core offering

Felsomat manufactures CNC machine tools and integrated automation systems for high-precision production of automotive transmission and engine components. The portfolio includes turning centers (FTC series), hobbing machines (FHC series), flexible laser welders (FLW series), and gear grinding machines, combined with modular automation building blocks. The FlexLine concept integrates turning, hobbing, laser welding, heat treatment, hard turning, grinding, and honing into complete turnkey manufacturing cells from a single source.

Product overview

Felsomat is a manufacturer of machine tools and automation systems for the automotive transmission and engine manufacturing industry. The product portfolio includes turning machines (FTC series), hobbing machines (FHC series), flexible laser welders (FLW series), and gear grinding machines (RZ series), along with Flexline - a complete integrated gear manufacturing system combining all process technologies. The company also offers automation building blocks including linear gantries, robot cells, stacker cells, logistics modules, and conveyor systems, complemented by digitalization services such as warehouse management (FWM), equipment simulation, virtual commissioning, system design, technical support, training, spare parts, and maintenance/reconditioning services.

Differentiator

Problem solved

Functional benefit

Brands

• FlexLine: Integrated production system for gear manufacturing combining turning, hobbing, laser welding, heat treatment, and grinding technologies
• SyncroTherm
• FlexCell

Products and services

• FTC 160 Turning Center Flexible Turning Center for high performance machining of chucked components with chip-to-chip time under 4 seconds. Supports green machining and precision hard turning with dry cutting capabilities, designed for automotive transmission manufacturers.
• FTC 180 Turning Center Flexible Turning Center for green and precision hard turning, reducing costs by up to 50% per piece through pendular machining using two spindles.
• FTC 180 F Turning/Milling Machine Turning/milling machine with integrated milling unit featuring an extreme rigid milling spindle mounted to the Z-axis carriage for complex form machining.
• FTC 180 HS Hard Turning and Grinding Machine Hard Turning and Grinding Machine combining both operations in one clamping with integrated acoustic emission sensor system for dry machining, with more than 6 million gears machined in production.
• FHC 80 Hobbing Center Flexible Hobbing Center for high speed cutting (HSC) in transmission manufacturing, achieving machining times under 8 seconds per workpiece.
• FHC 180 Hobbing Center Flexible Hobbing Center reducing cost per part up to 30% with integration of chamfering, deburring and parallel loading/unloading.
• FHC 150 S Hobbing Center

Quantifiable outcome

• Up to 50% reduction in cost per piece with FTC turning centers
• +4 more outcomes

Named customers1 record

Segments3 records

Ideal customer profiles3 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Integration2 records

Feature8 records

Partnerships

Two partnerships are on record, tiered core and major.

• ReishauercoreStrategic or Co-development PartnerReishauer is a sister company under common ownership. Together they develop innovative machine tool technology for economical production worldwide. Reishauer provides continuous generating gear grinding machines (RZ series) and expertise, while Felsomat provides turning, hobbing, and automation solutions. The combined offering enables complete FlexLine manufacturing systems for gear production.
• TrumpfmajorTechnology or IntegrationTrumpf is the system partner providing solid disc laser sources (TruDisk series) for Felsomat FLW flexible laser welding machines. Trumpf provides BEO D70 weld optics and supports motor actuated focal position adjustment. This partnership enables high energy density laser welding with excellent beam quality, power, and lifetime.

Scale indicators3 records

Recent moves6 records

Expansion highlights5 records

Broad incumbents

• DMG Mori: One of the world's largest CNC machine tool manufacturers offering turning, milling, and additive manufacturing machines. Competes with Felsomat in CNC turning and automation but at much broader scale and across multiple industries beyond automotive transmission.
• Mazak: Major Japanese CNC machine tool maker with broad product portfolio including turning centers, machining centers, and multi-tasking machines. Competes with Felsomat's FTC series in general turning and serves overlapping automotive customers.
• Okuma Corporation: Japanese CNC machine tool manufacturer with broad portfolio of turning, milling, and multitasking machines. Competes with Felsomat in automotive component manufacturing and offers similar automation integration capabilities.

Direct peers

• EMAG Group: German machine tool manufacturer specializing in turnkey manufacturing systems for automotive components including gears, transmission parts, and engine components. Directly competes with Felsomat's FlexLine concept and similar automotive OEM customer base.
• Gleason Corporation: US-based global leader in gear manufacturing technology including gear cutting, grinding, and inspection equipment. Direct competitor to Felsomat-Reishauer's combined gear manufacturing offering for transmission and e-mobility applications.
• Heller Machine Tools: German machine tool manufacturer focused on 4- and 5-axis machining centers for automotive and commercial vehicle production, particularly engine blocks and cylinder heads. Competes with Felsomat's combustion engine product line in similar Tier-1 automotive suppliers.
• Liebherr-Verzahntechnik: Liebherr's gear cutting and automation division produces gear hobbing, shaping, and grinding machines plus automation systems. Direct competitor to Felsomat's FHC series hobbing machines and Reishauer's gear grinding machines for automotive transmission OEMs.
• INDEX-Werke: German manufacturer of CNC turning machines, multi-spindle turning centers, and turn-mill centers. Directly competes with Felsomat's FTC turning center series in precision chucked component manufacturing for automotive and industrial customers.
• Nakamura-Tome Precision Industry: Japanese specialist in multi-axis turning centers and multitasking machines, particularly for complex chucked components. Competes with Felsomat's FTC 180 and two-spindle pendular technology in similar automotive supplier applications.

Others

• Trumpf: German manufacturer of laser technology and machine tools, currently a technology partner (supplies TruDisk laser sources to Felsomat's FLW laser welders). Adjacent participant rather than direct competitor, but with growing presence in laser-based manufacturing solutions for automotive components.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights7 records

Customer concentration

Compliance3 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles2 records

Subsidiaries2 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Felsomat USA, Inc