Star Plastic
Star Plastic is a privately held, ISO 9001:2015 certified custom thermoformed packaging manufacturer operating from Harbor City, California, producing blisters, clamshells, trays, and tooling for enterprise customers across cosmetics, consumer products, medical, food, electronics, and industrial sectors.
- Company typePrivate
- Founded1976
- HeadquartersHarbor City, United States
- Headcount51–100
- GTM typeB2B
- OfferingHardware or Manufacturing
What Star Plastic does
Star Plastic is a privately held, custom thermoformed packaging manufacturer founded in 1976 and operated from a single ISO 9001:2015 certified facility in Harbor City, California. The company produces blisters, clamshells, trays, and tray lids, supported by an in-house tool and die operation, three Haas VF-3 CNC milling machines, on/off line die cutting, and CAD/CAM design software. Its equipment base of 12 thermoforming machines, including two large-format Sencorp 2500 units with inline cutting, enables production runs ranging from small batch combination runs to millions of units annually on a two-shift schedule with the ability to ramp to a third shift.
The company serves B2B customers across cosmetics, consumer products, medical and dental, food and beverage, electronics, toys, sporting goods, plumbing, and industrial sectors, with named enterprise relationships including Sony, Mattel, Belkin, D-Link, Honeywell, Nestle, Mary Kay, Neutrogena, Wham-O, Velcro USA, Fluidmaster, Pentel, Scripto, Gerber, Case Logic, Daiwa, Bandai, Price Pfister, Medical Analysis Systems, and Nichols Institute. Differentiated capabilities include deep draw thermoforming up to 6-1/2 inches, flocked and metalized material forming at 7–70 mil gauge, automated edge fold (slide blister) for recyclable packaging, and a rare service of adapting customers' existing tooling to run on Star Plastic's equipment.
Revenue is generated through quote-based, one-time manufacturing engagements, with pricing determined by product type, material, dimensions, quantity, and tooling requirements. Go-to-market is entirely direct, relying on the corporate website, online quote request forms, phone, and email, supported by portfolio samples and ISO certification as trust signals. Adjacent revenue streams include tooling design and fabrication, steel-ruled die manufacturing, and equipment rebuild and refurbishing services. A stock clamshell program with no tooling charges and a combination run pricing model serve smaller and cost-sensitive buyers.
Star Plastic firmographics
Firmographics- Name
- Star Plastic
- Legal name
- Star Plastic
- Website
- https://starplastic.com
- Company type
- Private
- Founded year
- 1976
- Operating status
- Operating
- Headcount range
- 51–100 employees
- Short description
- Star Plastic is a privately held, ISO 9001:2015 certified custom thermoformed packaging manufacturer operating from Harbor City, California, producing blisters, clamshells, trays, and tooling for enterprise customers across cosmetics, consumer products, medical, food, electronics, and industrial sectors.
- Ownership category
- akta.pro rank
Star Plastic industry classification
Industry- Product category
- Custom Thermoformed Packaging
- NAICS
- Plastics Product Manufacturing (3261)
- SIC
- Miscellaneous Plastics Products (3080), Plastics Products, Nec (3089)
- akta.pro primary industry
- Thermoformed Packaging (Food, Beverage & Consumer Goods) (IMANAHAA)
- akta.pro secondary industry
- Plastic Trays, Clamshells & Blister Packaging Manufacturing (IMANAEAE)
Keywords
Where Star Plastic is headquartered
LocationHeadquarters
- HQ city
- Harbor City
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
Star Plastic business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Supply Chain, Operations, Infrastructure, Technology or R&D
Revenue model
- Custom Thermoformed Packaging Manufacturing: Star Plastic generates revenue through custom manufacturing of thermoformed packaging products including blisters, clamshells, trays and tray lids. Pricing is quote-based based on product specifications, material requirements, quantities, and tooling needs. The company also offers combination runs where multiple customers share a single production run for cost savings.
- Tooling Design and Fabrication: Revenue from in-house tool design and CNC prototyping services for custom molds. Customers can use existing tooling tailored to run on Star Plastic equipment or commission new tooling.
- Steel-Ruled Dies Manufacturing: Manufacture of steel-ruled dies for the printing and packaging industries as an additional revenue stream.
- Equipment Rebuild and Refurbishing Services: Quality rebuild and refurbishing services for thermoforming and packaging equipment.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Pay-as-you-go | Custom Quote-Based Pricing |
Go-to-market motion2 records
Distribution channels2 records
Marketing channels3 records
Star Plastic product offering
Product offeringCore offering
Star Plastic is a custom thermoformed packaging manufacturer producing blisters, clamshells, trays, and tray lids for product packaging and point-of-purchase displays. The company operates 12 thermoforming machines at its Harbor City, CA facility and provides in-house design, tooling, CNC prototyping, die cutting, and equipment refurbishment services for B2B customers across cosmetics, consumer products, medical, industrial, and electronics sectors.
Product overview
Star Plastic is a visual packaging solutions provider offering custom thermoformed packaging and related manufacturing services. The core product portfolio consists of Custom Thermoforming (blisters, clamshells, trays, and tray lids), complemented by Stock Clamshells for immediate availability without tooling. Supporting services include Design Services (in-house CAD/CAM with award-winning results), Tooling Services (CNC prototyping and in-house diemaking), Die Cutting (inline and offline capabilities), Steel-Ruled Dies manufacturing, Equipment Rebuilds & Refurbishing, Edge Fold (slide blister) automation, and Combination Runs for cost-sharing. The company operates 12 thermoforming machines including two large Sencorp 2500 machines, serving diverse markets including cosmetics, consumer products, healthcare, industrial, and medical sectors.
Differentiator
Problem solved
Functional benefit
Products and services
- Custom Thermoforming
Quantifiable outcome
- Hundreds of thousands of blisters per day production capacity
- +3 more outcomes
Companies that use Star Plastic
Customer profileNamed customers20 records
Segments6 records
Ideal customer profiles2 records
Star Plastic technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature5 records
Star Plastic partnerships and signals
Strategic signalScale indicators6 records
Recent moves6 records
Expansion highlights5 records
Star Plastic competitors and assessment
Company assessmentDirect peers
- Display Pack: Custom thermoformed packaging manufacturer producing blisters, clamshells, and trays with in-house tooling. Closely comparable in product mix, custom B2B model, and target verticals (cosmetics, consumer products, electronics).
- Placon Corporation: Thermoformed plastic packaging producer offering custom and stock blister, clamshell, and tray solutions. Directly comparable in thermoforming process, material range, and B2B customer segments.
- Dordan Manufacturing: Custom thermoformed plastic packaging manufacturer serving medical, consumer, and industrial markets. Directly comparable in custom thermoforming, in-house tooling, and mid-market B2B go-to-market.
- Prent Corporation: Thermoformed medical and electronic device packaging specialist with global footprint. Comparable in thermoforming process, tooling ownership, and enterprise customer orientation.
- Tray-Pak Corporation: Custom thermoformed packaging manufacturer producing trays, blisters, and clamshells for food, medical, and consumer markets. Directly comparable in product format, materials, and B2B quote-based sales model.
- Inline Plastics: Manufacturer of clear plastic thermoformed containers and clamshells for food and retail markets. Comparable in thermoforming technology, clamshell/tray product formats, and B2B sales through quote-based and stock programs.
Broad incumbents
- Pactiv Evergreen: Large-scale thermoformed and molded fiber packaging producer with a national manufacturing footprint. Comparable end-product categories (trays, clamshells, food packaging) but materially larger scale and broader product portfolio.
- Sonoco Products: Diversified global packaging manufacturer with rigid plastics, paperboard, and protective packaging lines. Overlaps with Star Plastic in thermoformed plastics and paperboard-based consumer packaging, but at vastly greater scale.
- Berry Global Group: Major global plastics packaging producer serving consumer goods, healthcare, and industrial markets. Comparable in plastic thermoformed packaging and enterprise customer base, but operates a much broader product portfolio and global footprint.
- Sealed Air Corporation: Protective and food packaging manufacturer with thermoformed tray solutions such as Cryovac. Overlaps with Star Plastic in thermoformed plastic trays and protective packaging for consumer and food customers.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat4 records
Key risks6 records
Key highlights7 records
Customer concentration
Star Plastic social profiles
Digital presenceStar Plastic compliance and trust
Trust signalCompliance1 record
Star Plastic financial estimates
Financial estimateRevenue estimate
Valuation estimate
Star Plastic leadership team
Management profileNumber of profiles
Star Plastic funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Star Plastic M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Star Plastic
What does Star Plastic do?
Star Plastic is a custom thermoformed packaging manufacturer producing blisters, clamshells, trays, and tray lids for product packaging and point-of-purchase displays. The company operates 12 thermoforming machines at its Harbor City, CA facility and provides in-house design, tooling, CNC prototyping, die cutting, and equipment refurbishment services for B2B customers across cosmetics, consumer products, medical, industrial, and electronics sectors.
Is Star Plastic a public or private company?
Star Plastic is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Star Plastic founded?
Star Plastic was founded in 1976. It employs 51 to 100 people.
Where is Star Plastic based?
Star Plastic is headquartered in Harbor City, United States, in the North America region.
How does Star Plastic make money?
Four revenue lines are on record. Custom Thermoformed Packaging Manufacturing is the primary driver. The others are tooling Design and Fabrication, steel-Ruled Dies Manufacturing and equipment Rebuild and Refurbishing Services.
Who are Star Plastic's main competitors?
Direct peers on record are Display Pack, Placon Corporation, Dordan Manufacturing, Prent Corporation, Tray-Pak Corporation and Inline Plastics. Broad incumbents are Pactiv Evergreen, Sonoco Products, Berry Global Group and Sealed Air Corporation.
Does Star Plastic have an API?
No public API is recorded for Star Plastic.
What industry is Star Plastic in?
Star Plastic's product category is Custom Thermoformed Packaging. Its primary akta.pro industry code is IMANAHAA, Thermoformed Packaging (Food, Beverage & Consumer Goods), with a secondary code of IMANAEAE, Plastic Trays, Clamshells & Blister Packaging Manufacturing. Its NAICS code is 3261 and its SIC code is 3080.