What Intercable Automotive Solutions does

Intercable Automotive Solutions S.r.l. is an Italy-headquartered Tier 1/2 automotive supplier specializing in high-voltage power distribution and high-precision connection technology for electric vehicles. Established as a distinct legal entity in October 2022 when the Intercable Business Group (founded 1972 by Herbert Mutschlechner in Brunico) split its automotive division, the company focuses on e-mobility components: custom-designed high-voltage busbars, patented fuseboxes, stator rings, contact bridges, BMS relay boxes, module/battery connectors, cell connectors, and charging busbars. Its products serve EV battery systems, high-voltage power distribution, electrical safety systems, and charging infrastructure for the world's largest automobile manufacturers.

Technically, the company builds custom flat-conductor busbars in aluminum and copper (cross-sections up to or exceeding 300 mm²), supporting 400V and 800V architectures with an emphasis on heat dissipation, weight/space optimization, and chemical/temperature resistance. Its fuseboxes provide patented circuit protection against surges, overloading, and short circuits with automated power interruption. The company differentiates through in-house prototyping, mass customization, full vertical integration (all R&D and prototyping technologies in place), Industry 5.0 automation, and zero-defect quality manufacturing, backed by IATF 16949, ISO 9001/14001/45001, and ISO/IEC 17025 laboratory accreditation across its facilities.

The business model is enterprise B2B hardware sales via direct, sales-led relationships with automotive OEMs, using quote-based pricing on component supply contracts (pricing not publicly disclosed). Revenue is generated through hardware sales of busbars, fuseboxes, and connection solutions. Since December 1, 2022, Aptiv PLC has held an 85% equity stake, with the founding Mutschlechner family retaining 15%; the company operates as a standalone business unit within Aptiv's Engineered Components Group, leveraging Aptiv's global distribution and customer network while retaining its own brand. It operates manufacturing in Italy, Slovakia, China, and Mexico, with R&D/engineering centers in the US, employing over 1,500 people across the disclosed sites.

Name

Intercable Automotive Solutions

Legal name

Intercable Automotive Solutions S.r.l.

Website

https://intercable-as.com

Company type

Private

Founded year

1972

Operating status

Operating

Headcount range

1,001–5,000 employees

Short description

Intercable Automotive Solutions is an Italy-based Tier 1/2 automotive supplier providing custom high-voltage busbars, patented fuseboxes, and EV connection systems to global automobile OEMs, operating as an 85%-owned Aptiv business unit for electric-vehicle power distribution.

Ownership category

akta.pro rank

Product category

Automotive High-Voltage Electrical Components

NAICS

Motor Vehicle Electrical and Electronic Equipment Manufacturing (33632), Motor Vehicle Electrical and Electronic Equipment Manufacturing (336320)

SIC

Electronic Connectors (3678), Electronic & Other Electrical Equipment (No Computer Equip) (3600)

akta.pro primary industry

High-Voltage Wiring, Connectors & Busbars Manufacturing (IMACACAF)

Keywords

• High-voltage busbars
• EV connection solutions
• Automotive fuseboxes
• Electric vehicle components
• Battery interconnect systems

Headquarters

HQ city

Brunico

HQ country

Italy

HQ region

Europe

Offices6 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Personnel, Operations, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. High-Voltage Busbars: Custom-designed busbars for electric vehicles sold directly to automotive OEMs. Revenue generated through component supply contracts with major automotive manufacturers.
2. Fuseboxes: Safety components including fuse boxes and circuit protection systems for EVs. Sold as part of complete electrical system solutions to automotive manufacturers.
3. Connection Solutions: Complete connection solutions including stator rings, contact bridges, module connectors, BMS relay boxes, and cell connectors for EV battery and electrical systems.

Go-to-market motion2 records

Distribution channels1 record

Marketing channels4 records

Core offering

Intercable Automotive Solutions designs and manufactures custom high-voltage busbars, patented fuseboxes, and EV connection solutions (stator rings, contact bridges, BMS relay boxes, module and cell connectors, charging busbars) for global automotive OEMs. The company supplies these high-voltage power distribution and interconnect components directly to electric vehicle manufacturers as a Tier 1/2 supplier, with full in-house prototyping, simulation, and mass customization capabilities across facilities in Italy, Slovakia, China, Mexico, and the United States.

Product overview

Intercable Automotive Solutions is a technology leader in high voltage connection solutions for electromobility, operating as a standalone business unit within Aptiv's Engineered Components Group since the December 2022 acquisition. The company offers a comprehensive portfolio of EV power distribution and interconnection products including custom high-voltage busbars (their flagship pioneering product since 2012), patented fuseboxes for safety and circuit protection, stator rings, contact bridges, BMS relay boxes, module/battery connectors, cell connectors, and charging busbars. All products are manufactured in-house using advanced simulation and manufacturing technologies, with a focus on customized solutions for major automobile manufacturers worldwide.

Differentiator

Problem solved

Functional benefit

Brands

• IAS Academy: Internal training and professional development platform for employees offering specialized training and research opportunities.

Products and services

• High Voltage Busbars
• Fuseboxes Patented safety fuse boxes that protect electric vehicles from electrical hazards, overloads, and short circuits, with each circuit breaker unit specially designed to safeguard specific circuits or clusters of devices. The system automatically interrupts power supply when malfunctioning is detected, preventing damage and fire hazards.
• Statorring (Stator Ring) Component for EV motor applications featuring efficient space utilization, small manufacturing tolerances, innovative multilayer insulation, and high temperature and oil resistance.
• Kontaktbrücke (Contact Bridge) Space-saving contact bridge for EV electrical connections featuring individual sealing solutions and two-component plastic overmolding for reliable performance.
• BMS-Relaisbox (BMS Relay Box) Personalized complete solution/assembly in integrated design for battery management systems, integrating high-voltage conductors and sensors with active or passive cooling options.
• Module & Battery Connector Module and battery connectors for EV battery modules, available in rigid and flexible versions with powerless mounting, thermal runaway protection, and innovative connection technologies.
• Zellverbinder (Cell Connector) High current carrying capacity cell connectors for battery cell interconnections, available in aluminum, copper, and composite materials with special contact solutions including integrated HV fuse.
• Charging Busbar Flat conductor geometry charging busbar in aluminum and copper with space-saving design and enhanced heat dissipation, providing a complete high-voltage solution from the battery to the charging socket. Conductor cross-sections up to or exceeding 300 mm², available in rigid and flexible designs.

Quantifiable outcome

• First market-ready high-voltage busbars developed
• +1 more outcomes

Segments1 record

Ideal customer profiles1 record

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature7 records

Partnerships

One partnership is on record.

• Aptiv PLCcoreStrategic or Co-development Partner · 1 December 2022Aptiv PLC, a global technology leader in hardware and software solutions for mobility, acquired an 85% equity stake in Intercable Automotive Solutions on December 1, 2022. The acquisition strengthens Aptiv's portfolio of high-voltage system solutions while enabling accelerated global growth for IAS. Intercable Automotive Solutions operates as a stand-alone business unit within Aptiv's Engineered Components Group and continues to go to market under its trusted brand.

Scale indicators4 records

Recent moves8 records

Expansion highlights5 records

Broad incumbents

• Molex (Koch Industries): Major global connector manufacturer with HV automotive product lines for EV power and signal distribution. Comparable as an incumbent supplier of high-voltage interconnect solutions to automotive OEMs.
• Leoni AG: European automotive wiring systems specialist with HV cable and connection products for EVs. Comparable as a regional incumbent in HV electrical distribution serving European OEMs with overlapping product categories.
• TE Connectivity: Global leader in connectivity and sensors, with a substantial high-voltage automotive connector and power distribution portfolio serving the same Tier 1 OEM customer base as Intercable. Directly comparable as a broad incumbent with overlapping HV connector and busbar products.
• Sumitomo Electric Industries: Major Japanese automotive supplier with HV wiring harnesses, connectors, and busbar products for electrified vehicles. Comparable as a large incumbent in the HV power distribution category serving global OEMs.
• Amphenol Corporation: Global leader in interconnect, antenna, and sensor solutions with a growing HV automotive connector portfolio serving EV platforms. Directly comparable in HV connection technology with similar global OEM customer base.
• Aptiv PLC (HV Systems Group): Aptiv's own Signal and Power Solutions segment produces HV wiring, connectors, and power distribution for EVs, overlapping directly with IAS's portfolio. While IAS is now an Aptiv subsidiary, this overlap is a real competitive dynamic on OEM platforms where both are bid.
• Yazaki Corporation: One of the world's largest automotive wiring harness and electrical distribution suppliers, with growing HV product offerings for EVs. Comparable as a global incumbent supplying HV power distribution and connection components to major OEMs.

Direct peers

• Mersen: French industrial group with a dedicated Electrical Power segment producing busbars, fuses, and circuit protection for EV and industrial applications. Closely comparable as a direct competitor in HV busbars and fuse protection — the same two flagship categories IAS leads in.
• Schunk Group: German industrial group with a Sinter Metals / Carbon Technology division that has expanded into busbar production for e-mobility. Comparable as a European specialist directly competing in HV busbar manufacturing for EV platforms.

Regional players

• Dräxlmaier Group: German family-owned automotive supplier specializing in HV wiring systems, battery cable harnesses, and e-mobility electrical distribution for premium European OEMs. Comparable as a regional Tier 1 in HV electrical architecture with overlapping product categories.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks7 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/intercable-gmbh

Compliance8 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles10 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Intercable Automotive Solutions