Koch Modular Process
Koch Modular Process Systems designs and builds modular mass transfer systems (distillation, liquid-liquid extraction, solvent recovery) for the global chemical processing industry, serving enterprise customers in chemicals, petrochemicals, pharmaceuticals, biofuels, battery materials, and recycling from lab-scale pilot testing through commercial deployment.
- Company typePrivate
- Founded1979
- HeadquartersParamus, United States
- Headcount51–100
- GTM typeB2B
- OfferingServices
What Koch Modular Process does
Koch Modular Process Systems, LLC is a design-build engineering firm specializing in modular mass transfer systems — primarily distillation columns, liquid-liquid extraction systems, steam stripping, and solvent recovery — for the global chemical processing industry. The company's core technology stack centers on its proprietary KARR® extraction columns and its ModularLaunch™ delivery methodology, which integrates process development, pilot testing, modular fabrication, and startup services into a single-source offering sold with a Process Performance Guarantee. Its Houston pilot plant serves as the technical de-risking node where client feedstocks are validated before scale-up.
The firm operates as a direct enterprise sales organization targeting industrial chemical, petrochemical, pharmaceutical, biofuel, battery materials, and recycling customers. Revenue is generated primarily through one-time project-based contracts for custom-engineered modular systems, supplemented by professional services revenue from process design studies and pilot testing. It holds multi-year Master Services Agreements with marquee customers such as PureCycle Technologies (plastics recycling) and Origin Materials (bio-based plastics), and collaborates with sister company Koch Project Solutions on projects such as the ReGen III re-refinery.
Koch Modular is a wholly-owned subsidiary of Koch Industries via Koch-Glitsch LP, benefiting from balance sheet support and cross-company project origination while remaining operationally focused on its niche modular mass-transfer niche. With 51-100 employees, 200+ modular plants installed, and projects delivered to customers across 45+ countries, the company functions as a specialized boutique within the broader Koch industrial portfolio, targeting complex separation and purification challenges that are technically difficult for stick-built EPCs to execute on accelerated timelines.
Koch Modular Process firmographics
Firmographics- Name
- Koch Modular Process
- Legal name
- Koch Modular Process Systems, LLC
- Website
- https://kochmodular.com
- Company type
- Private
- Founded year
- 1979
- Operating status
- Operating
- Headcount range
- 51–100 employees
- Short description
- Koch Modular Process Systems designs and builds modular mass transfer systems (distillation, liquid-liquid extraction, solvent recovery) for the global chemical processing industry, serving enterprise customers in chemicals, petrochemicals, pharmaceuticals, biofuels, battery materials, and recycling from lab-scale pilot testing through commercial deployment.
- Ownership category
- akta.pro rank
Koch Modular Process industry classification
Industry- Product category
- Modular Process Systems for Chemical Processing
- NAICS
- Power Boiler and Heat Exchanger Manufacturing (33241), Other General Purpose Machinery Manufacturing (3339)
- SIC
- Special Industry Machinery (No Metalworking Machinery) (3550)
- akta.pro primary industry
- Heat Transfer Equipment (Heat Exchangers, Boilers, Condensers) (IMAHAEAC)
- akta.pro secondary industry
- Mineral Processing Plant Design & EPCM (Flowsheet Development, Piloting & Scale-up) (IMAKALAK)
Keywords
Where Koch Modular Process is headquartered
LocationHeadquarters
- HQ city
- Paramus
- HQ country
- United States
- HQ region
- North America
Offices3 records
Markets served
Koch Modular Process business model
Business model- GTM type
- B2B
- Offering type
- Services
- Cost components
- Personnel, Operations, Supply Chain, Technology or R&D, Marketing or Sales, Infrastructure
Revenue model
- Custom Modular Process Systems: Design and manufacturing of custom modular mass transfer systems for chemical processing applications. Systems are sold with process performance guarantees and include distillation, extraction, and separation equipment.
- Engineering and Process Design Services: Process studies, laboratory and pilot plant testing, VLE development, and complete chemical plant process design engineering packages provided as part of project delivery or standalone services.
- Pilot Testing Services: In-house pilot plant facility in Houston, Texas for testing client feedstocks and optimizing process designs before full-scale implementation.
Go-to-market motion1 record
Distribution channels1 record
Marketing channels6 records
Koch Modular Process product offering
Product offeringCore offering
Koch Modular Process Systems designs and fabricates custom modular mass transfer systems — including distillation columns, KARR liquid-liquid extraction columns, steam stripping, and solvent recovery units — for the chemical processing industry. Each project is delivered via the proprietary ModularLaunch™ methodology that bundles process development, detailed engineering, modular fabrication, and startup support, with a process performance guarantee backing the system.
Product overview
Koch Modular Process Systems is an engineering and construction company specializing in the design and manufacturing of modular mass transfer systems for the chemical processing industry. The core offering is its ModularLaunch™ methodology, which combines proprietary KARR® extraction columns, custom modular distillation systems, and liquid-liquid extraction into integrated process solutions. The product portfolio includes modular mass transfer systems, distillation (binary, extractive, azeotropic, reactive, batch), liquid-liquid extraction using KARR® columns, steam stripping systems, solvent recovery, carbon capture systems, and pilot plant testing services. Services span from process conceptualization and pilot testing to detailed engineering, modular construction, and startup support. The company serves diverse markets including chemicals, petrochemicals, biofuels, pharmaceuticals, food/flavor/fragrance, electronics, carbon capture, battery materials, and critical minerals.
Differentiator
Problem solved
Functional benefit
Brands
- ModularLaunch™: A proprietary modular project delivery methodology that positions developing technology customers on a faster route from lab scale development to successful market ready production
Products and services
- Modular Mass Transfer Systems Custom-engineered modular systems for mass transfer operations — distillation, liquid-liquid extraction, and gas absorption — delivered for the chemical processing industry with a process performance guarantee.
- ModularLaunch™ Project Delivery Proprietary registered-trademark methodology that combines process technology development, design, and construction expertise into a single delivery program, positioning developing-technology customers on a faster route from lab scale to market-ready production.
- Distillation Systems Modular distillation systems covering binary and multicomponent distillation, extractive distillation, azeotropic distillation, reactive distillation, and batch distillation for chemical purification and solvent recovery applications.
- Liquid-Liquid Extraction Systems Modular extraction systems using KARR® columns to separate compounds based on differential solubility in two immiscible liquids, applied to chemical purification and metal recovery (including lithium, nickel, cobalt).
- KARR® Extraction Columns Proprietary KARR® extraction columns for liquid-liquid extraction processes, supplied as a registered trademark of Koch-Glitsch, LP.
- Steam Stripping Systems Modular steam stripping systems for removing organic contaminants from wastewater, including benzene stripping, ammonia recovery, and compliance with MACT standards.
- Solvent Recovery Systems Modular systems for recovering and recycling organic solvents from industrial waste streams, reducing disposal costs and environmental impact; available in CE/PED and ATEX-compliant configurations for pharmaceutical use.
- Carbon Capture Systems Modular carbon capture systems for removing CO2 from power plant flue gas using regenerable solvents, including solvent regeneration and recovery, achieving high CO2 removal rates with low solvent slip and high CO2 purity.
- Pilot Plant Testing Services In-house pilot testing facility in Houston, Texas providing proof-of-concept testing, VLE development, process optimization, and scale-up validation before full commercial deployment.
- Process Design and Engineering Services Complete chemical plant process design engineering packages including process studies, laboratory testing, VLE development, heat exchanger design, control system automation, and overall plant layout.
- Innovation Partner Program Consulting and partnership engagement for developing technology companies, providing guidance and modular execution from pilot testing through scale-up to full-scale production.
- Battery Materials Processing Solutions Modular process systems and engineering services for battery materials development and lithium-ion battery recycling, using liquid-liquid extraction to recover valuable metals such as lithium, nickel, and cobalt, with reported 10–30% reductions in chemical consumption rates.
Quantifiable outcome
- Phenol recovery system reduces phenol concentrations to 1 ppm with 65% reduction in fugitive emissions and thousand-fold reduction in phenol losses
- +5 more outcomes
Companies that use Koch Modular Process
Customer profileNamed customers5 records
Segments5 records
Ideal customer profiles3 records
Koch Modular Process technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature5 records
Koch Modular Process partnerships and signals
Strategic signalPartnerships
Seven partnerships are on record, tiered core, major and minor.
- Koch-Glitsch LPcoreJoint venture partner and one of the world's most prominent suppliers of mass transfer equipment. Koch Modular was established through this joint venture between Modular Process Systems and Koch-Glitsch LP.
- Koch IndustriescoreParent company of Koch-Glitsch LP, one of the largest privately-held corporations in the United States. Koch Modular is a subsidiary operating within the Koch enterprise.
- PureCycle TechnologiescoreMulti-year Master Services Agreement to supply modular recycling systems for ultra-pure recycled polypropylene production. Koch Modular engaged at early stage to develop demonstration-scale system and upon successfully proving technology, proceeded to engineering and modularization of first commercial plant.
- Origin MaterialsmajorEngaged at early stage for guidance on setup and production of bio-based plastics, with primary focus on converting biomass to chlorinated hydrocarbon through reaction, distillation and filtration. Key production modules installed six months ahead of schedule.
- ReGen III Oil CorporationmajorJoint team lead by sister company Koch Project Solutions in support of ReGen III's project to build a new re-refinery in the US Gulf Coast. Koch Modular supporting design, engineering and delivery of modular process systems for the re-refinery to process approximately 78 million gallons of used motor oils per year.
- Modular Fabricators and VendorscoreLong-term relationships with module fabricators (15+ years) and equipment suppliers. Quarterly coordination meetings and collaborative planning for project delivery. Strategic fabrication partners located in US and Canada.
- Academic InstitutionsminorKoch Modular collaborates with academic institutions worldwide for educational support, including donations of pilot-scale equipment (KARR Column to UT Austin) and support for chemical engineering programs at institutions including Technical University of Denmark, Syracuse University, Villanova University, UC Berkeley, University of Missouri, and Georgia Tech.
Scale indicators3 records
Recent moves7 records
Expansion highlights6 records
Koch Modular Process competitors and assessment
Company assessmentDirect peers
- ProSep Inc. Canada-based provider of modular process and separation systems, including produced water treatment and oil & gas separation skids. Closely comparable to Koch Modular's modular, pilot-test-to-commercial scale-up delivery model and ReGen III-style re-refining exposure.
- Artisan Industries: Massachusetts-based designer and manufacturer of modular process systems for distillation, evaporation, and liquid-liquid extraction serving chemical, pharmaceutical, and food customers. Closely comparable to Koch Modular's modular mass transfer offering, target segments, and project-based delivery model.
- BUSS-SMS-Canzler: Process technology company supplying thermal separation (short-path and thin-film evaporation) and modular processing systems to chemical, pharmaceutical, and food customers. Comparable to Koch Modular's custom modular mass transfer approach, especially for complex separations and scale-up projects.
- Koch-Glitsch LP: Sister-company joint venture partner and one of the world's leading mass transfer equipment suppliers, offering structured packing, trays, and internals used in distillation and absorption columns. Overlaps directly with Koch Modular on KARR extraction technology and column internals across the same chemical processing customer set.
Broad incumbents
- Sulzer ChemTech: Division of Sulzer providing mass transfer equipment (structured packing, trays, columns) plus separation services to chemical, petrochemical, and refining customers worldwide. A larger, broad-incumbent counterpart to Koch Modular in distillation and extraction columns and engineered separation skids.
- GEA Group: Global manufacturer of process engineering components and complete separation, distillation, and evaporation systems across food, chemical, pharmaceutical, and environmental markets. Competes with Koch Modular on modular separation skids and engineered process equipment across multiple verticals.
- GMM Pfaudler: Supplier of glass-lined reactors, columns, and process equipment plus related engineering services to pharmaceutical, chemical, and food industries. Comparable in modular process system delivery and chemical-industry customer base, though broader in scope than Koch Modular's distillation/extraction focus.
- Mersen: French industrial group manufacturing process equipment including graphite heat exchangers, columns, and anti-corrosion systems for chemical, pharmaceutical, and environmental applications. Competes with Koch Modular on heat transfer and mass transfer equipment serving corrosive-service chemical processing clients.
Emerging players
- AMACS Process Technology: Houston-based supplier of modular process skids (separation, filtration, and gas processing) for upstream and downstream oil & gas and chemical customers. A smaller, niche competitor to Koch Modular's modular mass transfer offering in the US Gulf Coast region.
- Lantec Process Technology: Specialist in modular mass transfer, distillation, and extraction columns serving chemical, environmental, and pharmaceutical clients. A focused niche peer to Koch Modular on custom-engineered modular columns and extraction technologies.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
Koch Modular Process social profiles
Digital presenceKoch Modular Process financial estimates
Financial estimateRevenue estimate
Valuation estimate
Koch Modular Process leadership team
Management profileNumber of profiles
Profiles5 records
Koch Modular Process funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Koch Modular Process M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Koch Modular Process
What does Koch Modular Process do?
Koch Modular Process Systems designs and fabricates custom modular mass transfer systems — including distillation columns, KARR liquid-liquid extraction columns, steam stripping, and solvent recovery units — for the chemical processing industry. Each project is delivered via the proprietary ModularLaunch™ methodology that bundles process development, detailed engineering, modular fabrication, and startup support, with a process performance guarantee backing the system.
Is Koch Modular Process a public or private company?
Koch Modular Process is a private company. It is classified as corporate owned and is currently operating.
When was Koch Modular Process founded?
Koch Modular Process was founded in 1979. It employs 51 to 100 people.
Where is Koch Modular Process based?
Koch Modular Process is headquartered in Paramus, United States, in the North America region.
How does Koch Modular Process make money?
Three revenue lines are on record. Custom Modular Process Systems are the primary driver. The others are engineering and Process Design Services and pilot Testing Services.
Who are Koch Modular Process's main competitors?
Direct peers on record are ProSep Inc., Artisan Industries, BUSS-SMS-Canzler and Koch-Glitsch LP. Broad incumbents are Sulzer ChemTech, GEA Group, GMM Pfaudler and Mersen. Emerging players are AMACS Process Technology and Lantec Process Technology.
Does Koch Modular Process have an API?
No public API is recorded for Koch Modular Process.
What industry is Koch Modular Process in?
Koch Modular Process's product category is Modular Process Systems for Chemical Processing. Its primary akta.pro industry code is IMAHAEAC, Heat Transfer Equipment (Heat Exchangers, Boilers, Condensers), with a secondary code of IMAKALAK, Mineral Processing Plant Design & EPCM (Flowsheet Development, Piloting & Scale-up). Its NAICS code is 33241 and its SIC code is 3550.