Qualastat
Qualastat Electronics is a U.S.-based custom manufacturer of high-reliability cable assemblies, wire harnesses, fiber optic, and RF interconnect systems, serving aerospace, defense, medical, and industrial OEM customers since 1986.
- Company typePrivate
- Founded1986
- HeadquartersGettysburg, United States
- Headcount11–50
- GTM typeB2B
- OfferingHardware or Manufacturing
What Qualastat does
Qualastat Electronics, Inc. is a U.S.-based custom manufacturer of high-reliability interconnect systems founded in 1986 in Sparta, New Jersey and currently headquartered in Chandler, Arizona. The company designs and builds custom cable assemblies, wire harnesses, fiber optic assemblies, RF and semi-rigid assemblies (up to 40 GHz), flex circuit assemblies, electromechanical assemblies, and full box/cabinet integration for customers in aerospace, defense, military ground systems, naval/marine defense, medical, industrial automation, and specialty commercial programs. Manufacturing is conducted at two U.S. facilities totaling approximately 29,825 square feet — Chandler, Arizona (headquarters and engineering, 13,175 sq ft) and Gettysburg, Pennsylvania (16,650 sq ft) — with capabilities including low-pressure overmolding, EMI/RFI braiding with Kevlar/Nomex/Dacron materials, and environmental testing via thermal/humidity chambers and a Keysight network analyzer. All products are custom-built to customer specifications.
The company's business model is project-based custom manufacturing sold directly to enterprise customers through a consultative, sales-led motion. There are no resellers, distributors, or marketplace channels. Pricing is quote-based, varying with specifications, complexity, materials, and volume, with multi-year contract cadence typical in defense procurement. Qualastat's commercial leverage is regulatory: it holds AS9100D, ISO 9001:2015, IPC/WHMA-A-620 Class 3 + Space Addendum, and IPC J-STD-001 Class 3 + Space Addendum certifications, which qualify it for mission-critical and space-grade defense programs. The company markets itself as a trusted partner to top-tier OEMs and government contractors, with full product traceability and 100% pre-shipment testing. It currently operates as a subsidiary under Trexon, with branding co-marketed as "Trexon Amphenol Qualastat." The company is privately held, employs 11-50 people, and discloses no revenue figures.
Qualastat firmographics
Firmographics- Name
- Qualastat
- Legal name
- Qualastat Electronics, Inc.
- Website
- https://qualastat.com
- Company type
- Private
- Founded year
- 1986
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- Qualastat Electronics is a U.S.-based custom manufacturer of high-reliability cable assemblies, wire harnesses, fiber optic, and RF interconnect systems, serving aerospace, defense, medical, and industrial OEM customers since 1986.
- Ownership category
- akta.pro rank
Qualastat industry classification
Industry- Product category
- Custom Cable & Wire Harness Manufacturing
- NAICS
- Electronic Connector Manufacturing (334417), Communication and Energy Wire and Cable Manufacturing (33592), Other Aircraft Parts and Auxiliary Equipment Manufacturing (336413)
- SIC
- Electronic Connectors (3678), Electrical Industrial Apparatus (3620), Electronic Components, Nec (3679)
- akta.pro primary industry
- Connectors & Interconnect Components (Industrial connectors, terminals, sockets, backplane) (IMAGAJAC)
- akta.pro secondary industries
- Aerospace Electrical Wiring Interconnect Systems (EWIS) & Harnesses (IMABANAD), Avionics Integration, Wiring Harnesses & Installation Kits (IMABAFAL), RF & Microwave Connectors and Coaxial Assemblies (HDAHAOAD)
Keywords
Where Qualastat is headquartered
LocationHeadquarters
- HQ city
- Gettysburg
- HQ country
- United States
- HQ region
- North America
Offices3 records
Markets served
Qualastat business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Operations, Supply Chain, Infrastructure, Technology or R&D, Marketing or Sales
Revenue model
- Custom Cable Assemblies: Project-based custom manufacturing of cable assemblies tailored to customer specifications. Revenue is generated through one-time project fees based on complexity, volume, and specifications. Suitable for both low and high-volume production runs.
- Fiber Optic Assemblies: Terminated fiber optic assemblies with various connector types (ST, SC, LC, FC, MTP/MPO). Revenue generated through custom builds with testing included.
- RF and Semi-Rigid Assemblies: High-frequency RF cable assemblies with precise impedance control for demanding electronic and communication systems.
- Wire Harnesses: Custom wire harnesses designed for organized routing and easy installation in complex electrical systems.
- Electromechanical Assembly and Box Builds: Full-system integration services combining interconnects, PCBs, hardware, and final assembly as complete ready-to-install solutions. Includes custom kitting and packaging.
- Overmolding Services: Low-pressure overmolding using thermoplastic compounds for military-grade wire harnesses, providing environmental protection and product integrity.
- Braiding and Jacketing Services: Custom jacketing and shielding using various materials including Kevlar, Nomex, Dacron, Nylon, and mil-spec jacketing materials.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom Project-Based Pricing |
Go-to-market motion2 records
Distribution channels1 record
Marketing channels3 records
Qualastat product offering
Product offeringCore offering
Qualastat Electronics engineers and manufactures custom high-reliability interconnect solutions for mission-critical applications, including cable assemblies, wire harnesses, fiber optic assemblies, RF/semi-rigid assemblies, flex circuit assemblies, and electromechanical/box-build integrations. The company serves aerospace, defense, medical, and industrial OEM customers with in-house engineering, testing, and full product traceability under AS9100D, ISO 9001:2015, and IPC Class 3 + Space Addendum certifications.
Product overview
Qualastat Electronics is a custom manufacturer of high-reliability interconnect solutions for mission-critical industries. The company offers a comprehensive portfolio of precision-built products including Cable Assemblies, Fiber Optic Assemblies, RF & Semi-Rigid Assemblies, Wire Harnesses, Flex Circuit Assemblies, Electromechanical Assemblies, and Jacketing & Braiding services. These products are complemented by manufacturing services such as Soldering, Overmolding, and Braiding. The portfolio is tied together through Box & Cabinet Integration services that combine all interconnects, electronics, and enclosures into complete, ready-to-install solutions. All offerings are designed for aerospace, defense, medical, and industrial applications requiring certified reliability and precision engineering.
Differentiator
Problem solved
Functional benefit
Products and services
- Cable Assemblies Custom cable assemblies engineered to customer specifications for reliable signal integrity, rugged construction, and performance in complex point-to-point and multi-branch configurations. Targeted at aerospace, defense, medical, and industrial OEMs.
- Fiber Optic Assemblies High-speed, low-loss fiber optic assemblies with single-mode and multi-mode builds supporting ST, SC, LC, FC, and MTP/MPO connectors for secure, high-bandwidth communication in mission-critical applications.
- RF & Semi-Rigid Assemblies High-frequency RF and semi-rigid cable assemblies supporting frequencies up to 40 GHz with precise impedance control for demanding electronic and communication systems.
- Wire Harnesses Custom designed wire harnesses for organized routing, easy installation, and long-lasting performance in mission-critical electrical systems.
- Flex Circuit Assemblies Lightweight, single- and double-sided flexible circuit assemblies with precision soldering, connector integration, stiffeners, strain relief, and encapsulation for dynamic and space-constrained environments.
- Box & Cabinet Integration Full-system integration combining interconnects, electronics, and enclosures assembled, tested, and shipped as complete ready-to-install solutions.
- Electromechanical Assemblies Precision-built turnkey electromechanical systems integrating electrical and mechanical components for complex control solutions, tested to electrical, mechanical, and environmental standards.
- Jacketing & Braiding Durable cable protection and EMI/RFI shielding using materials such as Kevlar, Nomex, Dacron, Nylon, and mil-spec jacketing materials with tinned coated copper and double braid options.
- Overmolding Services Low-pressure overmolding using thermoplastic compounds (polyamide) for military-grade wire harnesses, encapsulating sensitive wire junctions and connectors to protect against moisture, chemicals, vibration, and abrasion.
- Soldering Services High-reliability soldering services with operators certified to IPC/WHMA-A-620 and J-STD-001 Class 3 + Space Addendum standards, creating permanent contacts that endure vibration environments.
Quantifiable outcome
- Full product traceability from design through delivery ensures compliance and accountability in regulated industries
- +2 more outcomes
Companies that use Qualastat
Customer profileNamed customers3 records
Segments6 records
Ideal customer profiles3 records
Qualastat technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature6 records
Qualastat partnerships and signals
Strategic signalPartnerships
One partnership is on record.
- TrexoncoreQualastat Electronics is owned by Trexon (trexon.com). The Trexon logo appears on the Qualastat website as the parent company. Qualastat operates as a subsidiary/brand under the Trexon corporate umbrella, which also includes Amphenol Qualastat branding.
Scale indicators5 records
Recent moves8 records
Expansion highlights5 records
Qualastat competitors and assessment
Company assessmentBroad incumbents
- Smiths Interconnect: Established global supplier of high-reliability interconnect solutions including cable assemblies, RF/microwave, fiber optic and military-grade connectors. Overlaps with Qualastat's aerospace/defense offerings but serves a much broader portfolio and customer base.
- Methode Electronics: Diversified custom-engineered interconnect and electromechanical solutions provider with aerospace, defense and industrial exposure. Overlaps with Qualastat on cable/harness assemblies and box-build integration at a broader scale.
- Amphenol: Global leader in interconnect systems spanning connectors, cable assemblies, and fiber optics. Already tied to Qualastat via the "Amphenol Qualastat" co-branding; competes in the same aerospace, defense and industrial high-reliability segments.
- TE Connectivity: Largest diversified connector and cable assembly manufacturer with deep aerospace and defense exposure. Competes with Qualastat on custom high-reliability assemblies from a vastly larger scale and catalog-plus-custom model.
- W.L. Gore & Associates (Gore): Manufactures high-performance cable and fiber optic assemblies for aerospace, defense and space applications (e.g., GORE-FLIGHT, GORE-TEX cable lines). Directly comparable in mission-critical cable and harness assemblies serving Tier 1 OEMs.
Direct peers
- Carlisle Interconnect Technologies (CarlisleIT): Designs and builds high-performance wire and cable, RF/microwave, and fiber optic interconnect assemblies for aerospace and defense platforms. Direct overlap on cable harnesses, EWIS, and box-build integration for mission-critical programs.
- Winchester Interconnect: Custom manufacturer of high-reliability connectors, cable assemblies and RF/microwave interconnects for aerospace, defense and space customers. Closely comparable in product mix (cable, RF, harness) and certification profile (AS9100, IPC).
- C&M Technologies: Custom manufacturer of cable and harness assemblies focused on aerospace, defense and industrial customers with IPC-certified workmanship. Highly comparable niche custom-build model and customer base to Qualastat.
- Epec Engineered Technologies: Custom engineered interconnect, cable and electromechanical assemblies for demanding industries including aerospace, defense, medical and industrial. Comparable project-based, engineer-to-order custom manufacturing model.
Others
- Trexon (parent platform): Qualastat's parent company and PE-backed roll-up of engineered interconnect specialists. Relevant not as a direct competitor but as the corporate platform driving cross-portfolio leverage for Qualastat.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat4 records
Key risks5 records
Key highlights7 records
Customer concentration
Qualastat social profiles
Digital presenceQualastat compliance and trust
Trust signalCompliance4 records
Qualastat financial estimates
Financial estimateRevenue estimate
Valuation estimate
Qualastat leadership team
Management profileNumber of profiles
Profiles1 record
Qualastat funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Qualastat M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Qualastat
What does Qualastat do?
Qualastat Electronics engineers and manufactures custom high-reliability interconnect solutions for mission-critical applications, including cable assemblies, wire harnesses, fiber optic assemblies, RF/semi-rigid assemblies, flex circuit assemblies, and electromechanical/box-build integrations. The company serves aerospace, defense, medical, and industrial OEM customers with in-house engineering, testing, and full product traceability under AS9100D, ISO 9001:2015, and IPC Class 3 + Space Addendum certifications.
Is Qualastat a public or private company?
Qualastat is a private company. It is classified as corporate owned and is currently operating.
When was Qualastat founded?
Qualastat was founded in 1986. It employs 11 to 50 people.
Where is Qualastat based?
Qualastat is headquartered in Gettysburg, United States, in the North America region.
How does Qualastat make money?
Seven revenue lines are on record. Custom Cable Assemblies are the primary driver. The others are fiber Optic Assemblies, RF and Semi-Rigid Assemblies, wire Harnesses, electromechanical Assembly and Box Builds, overmolding Services and braiding and Jacketing Services.
Who are Qualastat's main competitors?
Broad incumbents on record are Smiths Interconnect, Methode Electronics, Amphenol, TE Connectivity and W.L. Gore & Associates (Gore). Direct peers are Carlisle Interconnect Technologies (CarlisleIT), Winchester Interconnect, C&M Technologies and Epec Engineered Technologies. Trexon (parent platform) is listed as an others.
Does Qualastat have an API?
No public API is recorded for Qualastat.
What industry is Qualastat in?
Qualastat's product category is Custom Cable & Wire Harness Manufacturing. Its primary akta.pro industry code is IMAGAJAC, Connectors & Interconnect Components (Industrial connectors, terminals, sockets, backplane), with a secondary code of IMABANAD, Aerospace Electrical Wiring Interconnect Systems (EWIS) & Harnesses. Its NAICS code is 334417 and its SIC code is 3678.