Conveyor Units

What Conveyor Units does

Conveyor Units Limited is a UK-based, privately held industrial manufacturer of conveyor systems and rollers, founded in 1963 and headquartered in Stourport-on-Severn, Worcestershire. Operating from over 200,000 square feet across two manufacturing sites in Lye and Stourport-on-Severn, the company self-describes as the UK's largest manufacturer of conveyors and conveyor rollers, producing more than one million rollers and over 30 kilometres of conveyors per year, with approximately one-third of output built for export.

The company's core product platform is built around modular, configurable conveyor architectures. Its flagship technology is the Lineshaft Powered Roller Conveyor (available in XU30 light, XU60 medium, and XU90 heavy variants), in which a single motor drives multiple ancillary modules via couplings and universal joints, reducing motor count, installation time, and power consumption. The 24V DC powered conveyor system pairs brushless gearless motors with the proprietary Zone*Logix*PRO control platform (also referenced as UNIDRIVE/Zone*Logix*PRO), enabling sensor-controlled zero line pressure accumulation, remotely programmable control boards with six smart inputs/outputs per card, and scaling up to 255 zones per branch with Ethernet IP connectivity. Supporting products include belt conveyors, belt-under-roller conveyors, pallet conveyors rated to 1,500 kg per pallet, post and parcel systems rated to 4,200 products per hour, gravity conveyors, motorised rollers, the Flexi Conveyors range, and a complete OEM spares and accessories program. All manufacturing is certified to BS EN ISO 9001:2015, with additional FEM and AMHSA registrations.

The business model is hardware sales (conveyor systems, rollers, spares) priced on a quote basis for custom configurations, with multi-year service contracts available. Go-to-market combines direct sales (website, phone, email) to enterprise end customers, a system integrator and project manager channel for turnkey solutions, and export distribution. Customer segments are vertically organised — E-Fulfilment/Retail, Post and Parcel Distribution, Manufacturing and Finished Goods, and Warehouse and Distribution — plus a secondary channel segment of OEMs and engineering system integrators. The company is privately owned with no disclosed parent, subsidiaries, funding rounds, or material M&A activity in the input data.

Name

Conveyor Units

Legal name

Conveyor Units Limited

Website

https://conveyor-units.co.uk

Company type

Private

Founded year

1963

Operating status

Operating

Headcount range

101–250 employees

Short description

Conveyor Units Limited is the UK's largest manufacturer of conveyors and conveyor rollers, producing over one million rollers and more than 30km of conveyors annually for e-fulfilment, post and parcel, manufacturing, and warehouse and distribution customers worldwide.

Ownership category

akta.pro rank

Headquarters

HQ city

Upton-on-severn

HQ country

United Kingdom

HQ region

Europe

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Personnel, Operations, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. Conveyor Equipment Sales: Primary revenue from manufacturing and selling conveyor equipment including belt conveyors, roller conveyors, lineshaft conveyors, and specialized conveyors. Products sold as complete systems or individual modules.
2. Conveyor Roller Sales: Production and sale of conveyor rollers, motorised rollers, and specialized rollers. Produces over one million rollers annually.
3. OEM Spares and Accessories: Supply of genuine OEM spare parts, accessories, and replacement components for Conveyor Units products and competitive equipment.
4. Custom/Systems Solutions: Turnkey solutions and custom conveyor configurations delivered through collaboration with system integrators and project managers.

Pricing tiers

Go-to-market motion3 records

Distribution channels3 records

Marketing channels10 records

Core offering

Conveyor Units Limited designs, engineers, and manufactures modular conveyor systems, motorised and gravity rollers, belt conveyors, pallet conveyors, post and parcel conveyors, flexi conveyors, and a full range of OEM spare parts and accessories. All products are made in-house at two UK facilities (Stourport-on-Severn and Lye) under BS EN ISO 9001:2015, and sold primarily to system integrators, engineering companies, OEMs, and end-user logistics and e-commerce operators in the UK and export markets.

Product overview

Conveyor Units Limited is the UK's largest manufacturer of conveyors and rollers, operating since 1963 with over 200,000 sq. ft. of manufacturing space across two sites. The company produces in excess of one million rollers and more than 30km of conveyors annually. Their product portfolio centers on a modular conveyor system architecture comprising: Lineshaft Powered Roller Conveyors (available in XU30 Light Duty, XU60 Medium Duty, and XU90 Heavy Duty variants); 24V DC Powered Conveyor systems featuring the proprietary Zone*Logix*PRO™ control platform with brushless gearless motors and smart programmable zones; 24V DC Motorised Rollers with O Ring and Poly V drive options; Belt Under Roller Conveyors for accumulating and transporting loads up to 50kg; Belt Conveyors in multiple configurations (Types A-L) for elevation changes and irregular product handling; Post & Parcel Conveyor systems designed for high-speed parcel handling up to 4200 products/hour; Pallet Conveyors for heavy loads up to 1500kg per pallet; Gravity Conveyors including roller and ball table options; and the Flexi Conveyors Range of expandable flexible conveyors. Supporting products include CU Sort all-angle transfer stations, belt bends and mitres, and a comprehensive OEM spares program. All manufacturing follows BS EN ISO 9001:2015 quality standards.

Differentiator

Problem solved

Functional benefit

Brands

• Flexi Conveyors: Flexible powered roller conveyors and gravity flexible conveyors for vehicle loading/unloading, parcel distribution, packaging, and cross-docking applications. Available through flexi-conveyors.co.uk.

Products and services

• Lineshaft Powered Roller Conveyor Versatile and economical conveyor using a lineshaft to power rollers through endless belts, available in XU30 (Light Duty), XU60 (Medium Duty), and XU90 (Heavy Duty) configurations with various roller pitches and track widths, used in material handling across logistics, e-commerce, and manufacturing operations.
• 24V DC Powered Conveyor (Zone*Logix*PRO) 24V DC powered conveyor system with brushless gearless motors beneath rollers, featuring remotely programmable control boards with 6 smart I/O per card, pre-wired factory installation, and zero line pressure accumulation capability for scalable conveyor control from simple to complex layouts.
• 24V DC Motorised Rollers Low voltage 24V DC brushless motorised drive rollers with O Ring and Poly V drive options, providing zero line pressure accumulation with a modular plug-and-play configuration for conveyor builders and integrators.
• Belt Under Roller Conveyor Versatile conveyor for transporting and accumulating medium weight loads up to 50kg at speeds up to 107 metres per minute, featuring modular 'C' section design with in-built accumulation logic and integral photocells.
• Belt Conveyors Belt conveyors for changes in elevation and handling of irregular shaped products, available in types A through L with roller bed and slider bed options, belt widths from 350mm to 850mm, and speeds up to 90 metres per minute.
• Post & Parcel Conveyor High-performance belt conveyors and switch sorter units designed for the post and parcel handling industry, capable of handling loads up to 80kg/metre with sort capacity up to 4200 products per hour.
• Pallet Conveyors Heavy-duty pallet handling conveyors designed for flexibility and loads up to 1500kg per pallet, including roller straights, chain straights, transfers, turntables, and support equipment for warehouse and distribution operations.
• Gravity Conveyors Cost-effective gravity-powered roller conveyors including XU60 PF1 models, ball tables, bend sections, and lift-up gate sections, using zinc plated steel rollers with multi-punched frames for configurable roller pitch.
• Flexi Conveyors Range Expandable and flexible conveyors for loose loading and unloading of vehicles, available in powered and gravity models that compact to one-third of expanded size, with capacities from 80kg to 300kg per linear metre, used for vehicle loading/unloading, parcel distribution, packaging, and cross-docking.
• OEM Spares & Accessories Full range of genuine OEM spare parts and accessories to ensure maximum lifecycle from Conveyor Units products and competitive equipment, including rollers, belts, motors, and control components.

Quantifiable outcome

• Over 1 million rollers produced annually
• +3 more outcomes

Named customers3 records

Segments5 records

Ideal customer profiles5 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature8 records

Partnerships

One partnership is on record.

• Independent System IntegratorscoreImplementation/ SI/ Consulting PartnerConveyor Units collaborates with a network of independent professional system integrators and project managers who design and deliver turnkey conveyor solutions using their products. This experience is described as being constantly updated through in-depth collaboration with their trusted family of integrators.

Scale indicators6 records

Recent moves7 records

Expansion highlights5 records

Market position

Weaknesses4 records

Competitive moat4 records

Customer concentration

• Xx.com/conveyorunits
• YouTubeyoutube.com/channel/UCBFvocOtiKzBzxSAsRB0bQg
• Facebookfacebook.com/ConveyorUnitsLtd
• LinkedInlinkedin.com/company/conveyor-units-limited

Compliance3 records

Revenue estimate

Valuation estimate

Number of profiles

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Conveyor Units