Unicast Company
Unicast Company is a Pennsylvania-based, 100% employee-owned grey and ductile iron foundry producing Class 25-40 castings (ounces to 500 lbs) for 150+ industrial, automotive, heavy-equipment, and wind-power customers across North America and Europe, with integrated machining, coating, heat-treat, and finishing services.
- Company typePrivate
- Founded1894
- HeadquartersBoyertown, United States
- Headcount51–100
- GTM typeB2B
- OfferingHardware or Manufacturing
What Unicast Company does
Unicast Company is a Pennsylvania-based, 100% employee-owned (ESOP since 2012) grey and ductile iron foundry that has operated continuously at the same 20-acre, 106,000 sq.ft. Boyertown site since its 1894 founding as Union Manufacturing Company. Its core capability is sand casting via a 42" cold-blast cupola (up to 80 tons/day) feeding a 32-ton electric channel induction holding furnace for refined chemistry/temperature control, supported by FBO-II, HMP20E, and Sinto automatic flaskless molding lines, plus metallurgical and sand-control systems. The company produces Class 25-40 grey iron and ductile iron castings from ounces to 500 pounds across more than 3,000 active part numbers, serving 150+ customers in industrial manufacturing, automotive, heavy equipment, and wind power applications across the United States, Canada, Mexico, and Europe. The offering extends beyond raw castings into a tiered value-added services stack: CNC and manual machining, coatings (liquid paint, powder coat, E-coat, rust inhibitor), heat treatment, subassembly, packaging, pattern storage/maintenance, and on-site inventory stocking. Revenue is generated on a quote-based B2B model with unit pricing set by iron type/class, volume, complexity, and engineering requirements, supplemented by a transparent surcharge pass-through for melt charge, environmental compliance, and energy costs calibrated against a base-year price and the ~43% typical yield; commercial motion is sales-led through a three-person team and a relationship-driven, phone/email-driven quoting process, supported by an informational website rather than active content marketing or third-party distribution channels.
Unicast Company firmographics
Firmographics- Name
- Unicast Company
- Legal name
- Unicast Company
- Website
- https://unicastco.com
- Company type
- Private
- Founded year
- 1894
- Operating status
- Operating
- Headcount range
- 51–100 employees
- Short description
- Unicast Company is a Pennsylvania-based, 100% employee-owned grey and ductile iron foundry producing Class 25-40 castings (ounces to 500 lbs) for 150+ industrial, automotive, heavy-equipment, and wind-power customers across North America and Europe, with integrated machining, coating, heat-treat, and finishing services.
- Ownership category
- akta.pro rank
Unicast Company industry classification
Industry- Product category
- Iron Foundry / Industrial Castings
- NAICS
- Iron Foundries (331511)
- SIC
- Iron & Steel Foundries (3320)
- akta.pro primary industry
- Steel Casting (Continuous Casting, Ingots, Semi-Finished Slabs/Billets/Blooms) (IMAKABAD)
Keywords
Where Unicast Company is headquartered
LocationHeadquarters
- HQ city
- Boyertown
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
Unicast Company business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Personnel, Infrastructure, Operations, Technology or R&D
Revenue model
- Casting Production and Sales: Manufacturing and sale of grey and ductile iron castings. Production of over 3,000 different parts ranging from ounces to 500 pounds. Daily capacity of 40-80 tons of Class 25 to Class 40 gray iron.
- Commodity Surcharges: Pass-through surcharges for fluctuating commodity prices including melt charge costs, environmental compliance costs, and energy costs. Calculated based on base melt cost, product yield (typically 43%), and commodity market conditions.
- Value-Added Services: Additional services including machining (high volume CNC and low volume manual), coatings (liquid paint, powder coat, E-coat, rust inhibitor), heat treat, subassembly, packaging, pattern storage/maintenance, and new tooling services.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Unit Pricing | Pay-as-you-go | Custom quotation-based pricing for castings |
Go-to-market motion1 record
Distribution channels2 records
Marketing channels2 records
Unicast Company product offering
Product offeringCore offering
Unicast Company is a grey and ductile iron foundry that manufactures iron castings ranging in weight from a few ounces up to 500 pounds, with Class 25 to Class 40 gray iron poured at daily volumes of approximately 40 tons and capacity up to 80 tons per day. Production relies on sand casting via a 42-inch cold blast cupola feeding a 32-ton electric channel induction furnace, plus automatic flaskless molding lines. The company produces over 3,000 different parts for industrial manufacturers and supports its castings with value-added services such as CNC machining, coatings, heat treatment, subassembly, packaging, and pattern storage.
Product overview
Unicast Company is a grey and ductile iron foundry offering two core casting products: Grey Iron Castings (used for housings, pump bodies, valve bodies, and decorative castings with excellent machinability) and Ductile Iron Castings (used for automotive, agricultural, and wind power applications with superior strength and ductility). The company provides a comprehensive suite of value-added services including Machining (CNC and manual), Coating (liquid paint, powder coat, E-Coat, rust inhibitor), Heat Treatment, Subassembly, Packaging, Inventory Management, and Pattern Storage/Maintenance. These services make Unicast a one-stop shop for finished castings, with production capacity of approximately 40 tons daily (up to 80 tons) and casting weights ranging from ounces to 500 pounds.
Differentiator
Problem solved
Functional benefit
Products and services
- Grey Iron Castings Class 25 to Class 40 grey iron castings ranging from a few ounces to 500 pounds, used by industrial manufacturers for housings, internal combustion engine cylinder blocks, pump housings, valve bodies, electrical boxes, and decorative castings, with excellent machinability and high thermal conductivity.
- Ductile Iron Castings Ductile iron castings offering strength surpassing aluminum without requiring steel, used for automotive components, off-highway diesel trucks, agricultural tractors, oil well pumps, and wind power hubs and structural parts, combining castability, machinability, and corrosion resistance of grey iron with high strength and ductility.
Quantifiable outcome
- On-time delivery rate greater than 95%
- +2 more outcomes
Companies that use Unicast Company
Customer profileNamed customers1 record
Segments4 records
Ideal customer profiles1 record
Unicast Company technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
Unicast Company partnerships and signals
Strategic signalScale indicators8 records
Recent moves6 records
Expansion highlights5 records
Unicast Company competitors and assessment
Company assessmentDirect peers
- Waupaca Foundry: Reportedly the largest iron foundry in North America, producing gray and ductile iron castings for automotive and industrial customers. Directly comparable to Unicast as a ferrous sand-cast foundry serving OEM industrial customers.
- Grede Castings: Iron and steel casting producer supplying automotive, heavy truck, and industrial markets. Same casting processes, end markets, and value-added machining capabilities as Unicast.
- Citation Corporation (now absorbed / successor entities): Historically a major North American iron and steel casting platform serving industrial customers; provides a direct comparator in gray and ductile iron sand castings.
- Neenah Foundry (Neenah Enterprises): Long-established US iron foundry producing gray and ductile iron castings for municipal, industrial, and OEM markets. Matches Unicast on materials, processes, and customer types.
- Dotson Iron Castings: Iron foundry producing gray and ductile iron castings for OEMs, focused on industrial and heavy-equipment applications. Closely comparable in scale, process, and end markets.
- Harrison Steel Castings Company: Specialty ferrous castings manufacturer producing steel and iron castings for rail, construction, mining, and heavy industrial applications. Comparable on foundry process, customer base, and value-added services.
- East Jordan Iron Works: Long-running US iron foundry producing gray and ductile iron castings for construction, utility, and industrial markets. Same materials and processes, similar long-tenured family/employee ownership history.
- Eagle Foundry (formerly St. Marys Foundry / Eagle Iron Castings): Iron foundry operations producing gray and ductile iron castings for industrial OEMs. Directly comparable in process, materials, and customer segments.
Others
- DISA Industries (Norican Group): Supplier of molding lines and foundry equipment used by iron and steel foundries, including automatic molding technology. Relevant as an enabling equipment and technology peer serving the same foundries Unicast operates in.
- Vulcan Engineering Company: Supplier of foundry equipment, molds, and turnkey foundry solutions to iron and steel foundries. Comparable as an ecosystem supplier tied directly to Unicast's operating technology and capability set.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
Unicast Company social profiles
Digital presenceUnicast Company compliance and trust
Trust signalCompliance1 record
Unicast Company financial estimates
Financial estimateRevenue estimate
Valuation estimate
Unicast Company leadership team
Management profileNumber of profiles
Profiles4 records
Unicast Company funding detail
Funding detailFunding overview
Funding rounds1 record
Investors1 record
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Unicast Company M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Unicast Company
What does Unicast Company do?
Unicast Company is a grey and ductile iron foundry that manufactures iron castings ranging in weight from a few ounces up to 500 pounds, with Class 25 to Class 40 gray iron poured at daily volumes of approximately 40 tons and capacity up to 80 tons per day. Production relies on sand casting via a 42-inch cold blast cupola feeding a 32-ton electric channel induction furnace, plus automatic flaskless molding lines. The company produces over 3,000 different parts for industrial manufacturers and supports its castings with value-added services such as CNC machining, coatings, heat treatment, subassembly, packaging, and pattern storage.
Is Unicast Company a public or private company?
Unicast Company is a private company. It is classified as management employee owned and is currently operating.
When was Unicast Company founded?
Unicast Company was founded in 1894. It employs 51 to 100 people.
Where is Unicast Company based?
Unicast Company is headquartered in Boyertown, United States, in the North America region.
How does Unicast Company make money?
Three revenue lines are on record. Casting Production and Sales are the primary driver. The others are commodity Surcharges and value-Added Services.
Who are Unicast Company's main competitors?
Direct peers on record are Waupaca Foundry, Grede Castings, Citation Corporation (now absorbed / successor entities), Neenah Foundry (Neenah Enterprises), Dotson Iron Castings, Harrison Steel Castings Company, East Jordan Iron Works and Eagle Foundry (formerly St. Marys Foundry / Eagle Iron Castings). Others are DISA Industries (Norican Group) and Vulcan Engineering Company.
Does Unicast Company have an API?
No public API is recorded for Unicast Company.
What industry is Unicast Company in?
Unicast Company's product category is Iron Foundry / Industrial Castings. Its primary akta.pro industry code is IMAKABAD, Steel Casting (Continuous Casting, Ingots, Semi-Finished Slabs/Billets/Blooms). Its NAICS code is 331511 and its SIC code is 3320.