Plastikos

What Plastikos does

Plastikos is a privately held, second-generation family-owned precision plastics manufacturer founded in 1978 and headquartered in Erie, Pennsylvania. The company operates through three integrated divisions: Micro Mold (precision custom mold design and fabrication, including SPI Class 101 molds with 5-axis milling and micro-EDM capabilities), Plastikos (advanced scientific injection molding for engineered, tight-tolerance components), and Plastikos Medical (ISO 7 and ISO 8 cleanroom injection molding for Class II and Class III medical devices). Combined operations span more than 100,000 square feet, more than 60 precision molding machines, and produce over 700 million parts annually with greater than 99% on-time delivery.

The company's underlying technology is rooted in scientific molding and process control rather than software. Every injection molding machine is integrated with RJG eDART cavity-pressure monitoring, a proprietary mold changeover method enables interchangeability of 1,000+ unique part numbers from a single tool, and high-volume cells run lights-out. Cleanroom operations follow ISO 13485, ISO 14644, and ISO 14698 standards, supported by an in-house apprenticeship program running since 1980 and a long-standing Penn State Behrend engineering pipeline. Equipment investments have been continuous: 10 Arburg cleanroom machines at Plastikos Medical's 2019 launch, a 2021 Phase II expansion that doubled cleanroom space to 24,000 ft² and added 15 machines, a 2022 Yasda YMC650 5-axis milling center at Micro Mold, and a January 2026 order for an Arburg ALLROUNDER MORE 2000 two-shot machine to complete the ISO-7 fleet.

Plastikos generates revenue through custom injection molding services, mold design and fabrication (via Micro Mold), and bundled value-added operations such as assembly, pad printing, laser engraving, and inspection. Pricing is quote-based against part complexity, volume, material, and cleanroom requirements, with multi-year strategic supplier partnerships as the dominant commercial structure. The company serves two primary verticals: medical device OEMs across medication delivery, surgical, respiratory, digestive health, and bio-processing applications, and electronic connector OEMs requiring high-mix, tight-tolerance, short-lead-time production. It is a 100% debt-free organization with no disclosed external investors, parents, or funding rounds.

Name

Plastikos

Legal name

Plastikos, Inc.

Website

https://plastikoserie.com

Company type

Private

Founded year

1978

Operating status

Operating

Headcount range

251–500 employees

Short description

Plastikos is a second-generation family-owned precision injection molder serving medical device OEMs and electronic connector manufacturers through three integrated divisions: Micro Mold (tooling), Plastikos (scientific molding), and Plastikos Medical (ISO 7/8 cleanroom molding for Class II and III devices).

Ownership category

akta.pro rank

Product category

Custom Plastic Injection Molding

NAICS

Plastics Product Manufacturing (3261), Industrial Mold Manufacturing (333511)

SIC

Plastics Products, Nec (3089)

akta.pro primary industry

Custom Injection Molding & Contract Manufacturing (Job Shops/CMs) (IMANAFAJ)

akta.pro secondary industries

Medical & Life Sciences Injection Molding (Devices, Diagnostics, Cleanroom) (IMANAFAC), Precision & Micro Injection Molding (IMANAFAH), Industrial & Machinery Injection Molded Components (Gears, Wear Parts) (IMANAFAF)

Keywords

• Precision injection molding
• Medical injection molding
• Custom mold manufacturing
• Cleanroom manufacturing
• Electronic connector molding

Headquarters

HQ city

Erie

HQ country

United States

HQ region

North America

Offices3 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Supply Chain, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. Custom Injection Molding Services: Precision injection molding services for medical devices and electronic connectors. Revenue generated through per-part pricing based on volume, complexity, and material requirements. Long-term strategic supplier partnerships drive recurring revenue.
2. Mold Design and Fabrication: Custom mold design and fabrication through Micro Mold sister company. High-precision, tight-tolerance tooling for medical and electronic applications. Revenue from mold building projects with lifetime warranty programs.
3. Value Added Operations: Secondary operations including assembly, packaging, pad printing, laser engraving, and quality inspection services bundled with molding.

Pricing tiers

Go-to-market motion1 record

Distribution channels1 record

Marketing channels9 records

Core offering

Plastikos is a precision custom injection molding manufacturer that designs and produces tight-tolerance plastic components for medical device OEMs and electronic connector manufacturers. Through its Micro Mold sister company it builds SPI Class 101 precision tooling, and through Plastikos Medical it operates ISO 7 and ISO 8 cleanroom molding for Class II and Class III medical devices. Across 100,000+ square feet of facilities it ships 700 million+ parts annually using 60+ precision molding machines.

Product overview

Plastikos is a second-generation family-owned precision injection molding company operating three specialized divisions: Micro Mold (precision custom moldmaking with SPI Class 101 mold capabilities), Plastikos (advanced scientific injection molding for medical and electronic connector markets), and Plastikos Medical (ISO 7/8 cleanroom medical injection molding for Class II/III devices). The company offers services including precision mold manufacturing, medical injection molding, advanced plastic processing (including micro-molding and scientific molding), value-added operations, and product enhancement/DFM services. Plastikos serves focused market segments including medication delivery systems, surgical devices, respiratory devices, digestive health, bio-processing, and electronic connectors, shipping over 700 million parts annually from more than 60 precision molding machines across 100,000+ square feet of manufacturing space.

Differentiator

Problem solved

Functional benefit

Products and services

• Precision Mold Manufacturing Comprehensive mold design and fabrication services for tight-tolerance, complex injection molds including high-precision tooling with multi-level alignment, conformal cooling, and advanced venting systems. For medical device OEMs and electronic connector manufacturers requiring SPI Class 101 molds.
• Medical Injection Molding Cleanroom injection molding services for medical devices including medication delivery systems, surgical devices, respiratory devices, digestive health devices, and bio-processing components. Operates within ISO 7 and ISO 8 cleanroom environments under ISO 13485 certification.
• Advanced Plastic Processing Scientific molding and micro-molding services with all-electric high-speed machines, cavity-pressure monitoring (RJG eDART), and automated quality control systems for engineered, complex, tight-tolerance plastic components.
• Value Added Operations Secondary operations including automation engineering, pad printing, laser engraving, custom packaging, and inspection services bundled with injection molded components.
• Product Enhancement Design for Manufacturability (DFM) analysis, material selection consulting, and process optimization services to improve part quality and reduce manufacturing costs.
• Plastikos Medical Dedicated medical injection molding division focused on manufacturing precision molded products for Class II and Class III medical devices within ISO 7 and ISO 8 cleanroom environments under ISO 13485 certification.
• Plastikos (Injection Molding Division) Advanced scientific injection molding division providing precision molding services for highly engineered, complex, tight-tolerance plastic components across medical and electronic connector markets.
• Micro Mold Precision custom moldmaking division of Plastikos, specializing in high-precision, tight-tolerance injection molds with capabilities including 5-axis milling, micro EDM, and advanced automation cells.

Quantifiable outcome

• 99%+ on-time delivery performance across all operations
• +6 more outcomes

Named customers1 record

Segments6 records

Ideal customer profiles2 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Partnerships

Six partnerships are on record, tiered core and minor.

• RJG Inc.coreTechnology or Integration · 1 January 2009Partnership began in 2009 for implementation of eDART technology with cavity-pressure monitoring sensors. Expanded to include training programs, with Plastikos Medical's Medical Molding Manager becoming an RJG Qualified Trainer. Implementation led to 96% reduction in external scrap PPM and nearly 4x increase in parts shipped per year.
• Penn State BehrendcoreStrategic or Co-development PartnerLong-term partnership with Penn State Behrend's accredited Plastics Engineering Technology program. Active recruiting for paid engineering internships. Interns work on R&D and continuous improvement projects. Partnership has helped grow the medical molding side significantly over 15+ years.
• Erie County Technical SchoolminorStrategic or Co-development PartnerHigh school level partnership through Cooperative Learning Program. Students directly exposed to toolmaker roles at Micro Mold and Plastikos, mentored by experienced toolmakers for hands-on learning.
• Erie County Community CollegeminorStrategic or Co-development PartnerPartnership for certification programs in CNC Operation/Machining, Industrial Maintenance, Automated Electrical Systems, and Welding for Maintenance Technician and Toolroom Teams.
• Recycling PartnersminorOthersMultiple recycling partners enabling 100% reuse or recycling of regrind material from runner systems. Partners repurpose high-quality regrind for non-medical applications. Generated approximately 60,000 lbs of regrind recycled by mid-2020.
• ArburgcoreTechnology or IntegrationPrimary supplier of injection molding machines. Provided clean air module technology for initial cleanroom setup and all new medical machines. Plastikos Medical ordered Arburg ALLROUNDER MORE 2000 two-shot injection molding machine (220-ton) with 6-axis Yaskawa robot for ISO-7 cleanroom fleet.

Scale indicators13 records

Recent moves13 records

Expansion highlights6 records

Broad incumbents

• Phillips-Medisize: Phillips-Medisize (now part of Molex) is one of the largest medical device contract manufacturers globally, offering precision injection molding, drug-delivery device assembly, and connected health solutions. Directly comparable to Plastikos Medical in Class II/III medical molding and to Plastikos in electronic connector molding for Molex's core business.

Direct peers

• Tessy Plastics: Tessy Plastics is a privately held, family-owned precision injection molder serving medical, automotive, and consumer end markets. Highly comparable to Plastikos in business model, customer base (medical device OEMs), and integrated mold-making plus molding capability.
• GW Plastics: GW Plastics is a precision injection molder specializing in medical devices, drug delivery, and diagnostics, with cleanroom molding and global manufacturing. Direct competitor to Plastikos Medical in Class II/III medical contract molding with similar Swiss-style precision positioning.
• Mack Molding: Mack Molding is a privately held custom injection molder and contract manufacturer with significant medical device business, including cleanroom molding and full device assembly. Closely comparable to Plastikos in operating model and medical/industrial customer mix.
• Carclo Technical Plastics: Carclo Technical Plastics manufactures precision injection molded components for medical, optics, and electronics applications. Comparable to Plastikos in tight-tolerance, multi-market precision molding with significant medical device exposure.
• Medbio: Medbio is a contract manufacturer specializing in medical device injection molding and assembly with ISO 13485 and Class 7/8 cleanroom capabilities. Direct competitor to Plastikos Medical in the medical device CMO space, particularly for early-stage OEMs.
• Rogan Corporation: Rogan Corporation is a precision injection molder specializing in tight-tolerance plastic components for medical, electronics, and industrial applications. Comparable to Plastikos in multi-market precision molding with similar customer profile in electronic components and medical devices.

Regional players

• Nolte Kunststoff: Nolte Kunststoff is a German precision injection molder serving medical and industrial customers with cleanroom production. Comparable technical positioning to Plastikos Medical, but serving primarily European markets rather than competing directly in North America.

Emerging players

• Stack Plastics: Stack Plastics is a smaller precision injection molder focused on medical and micro-molding applications with cleanroom capabilities. Comparable to Plastikos in tight-tolerance medical and micro-molding niche, but at a smaller scale.

Others

• Arburg: Arburg is a leading German manufacturer of injection molding machines and Plastikos's primary equipment supplier, including the recent two-shot ALLROUNDER MORE 2000. Included as an ecosystem enabler/supplier rather than competitor; critical to Plastikos's medical molding fleet capability.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat6 records

Key risks6 records

Key highlights7 records

Customer concentration

• YouTubeyoutube.com/channel/UCewBFVaRfwqZ6LE2TotkgKg
• Facebookfacebook.com/Micro-Mold-Plastikos-399515621022/?rf=1135329866500496
• LinkedInlinkedin.com/company/micro-mold-co-&-plastikos
• Instagraminstagram.com/micro_mold_plastikos

Compliance6 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles11 records

Subsidiaries2 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Plastikos