What Mach Medical does

Mach Medical, LLC is a privately held orthopedic contract manufacturer founded in 2019 and headquartered in Columbia City, Indiana. The company operates as a Business-to-Business contract manufacturing organization serving orthopedic original equipment manufacturers, providing full-service implant and instrument production for knee, hip, spine, extremity, trauma, and reconstructive applications. Mach Medical differentiates itself from traditional orthopedic contract manufacturers through two proprietary methodologies: High Velocity Manufacturing, which achieves zero machine setup time between production runs and enables economic lot sizes down to one unit with three-week lead times; and High Velocity Engineering Transfer, an automated process developed with Siemens and Microsoft platforms that reduces part family transfer time to three months or less and compresses total time-to-market by one to two years.

The company's technology platform integrates Flexxbotics robotic machine tending (delivering a 20:1 machine-to-labor ratio and 24/7 lights-out operation), DW Fritz Zero-Touch metrology with low-single-digit-micron precision, Microsoft Dynamics 365 Finance and Supply Chain Management, and Azure Machine Learning for analytical modeling. The company is ISO 13485:2016 certified and FDA registered as a medical device manufacturer, and accesses OsteoSync Ti porous ingrowth technology through its sister company SITES Medical, which has demonstrated clinical utility in over 300,000 surgical procedures since 2014. Mach Medical operates with 11-50 employees, has not disclosed venture funding, and uses an enterprise field sales motion targeting OEM procurement, engineering, and supply chain decision-makers directly. Pricing is negotiated on a per-project basis and is not publicly disclosed; revenue is generated through B2B contract manufacturing services rather than product licensing or subscription models.

Name

Mach Medical

Legal name

Mach Medical, LLC

Website

https://machmedicalcmo.com

Company type

Private

Founded year

2019

Operating status

Operating

Headcount range

11–50 employees

Short description

Mach Medical is a privately held orthopedic contract manufacturer in Columbia City, Indiana, serving orthopedic OEMs with proprietary High Velocity Manufacturing that delivers three-week lead times, lot sizes as low as one unit, and up to 85% OEM inventory reduction.

Ownership category

akta.pro rank

Product category

Orthopedic Contract Manufacturing

NAICS

Machine Shops (332710)

SIC

Orthopedic, Prosthetic & Surgical Appliances & Supplies (3842)

akta.pro primary industry

Metal Cutting Tools, Tooling & Workholding (Cutters, Inserts, Chucks, Fixtures) (IMAHADAB)

akta.pro secondary industry

Welding, Fabrication & Field Machining Services (On-site) (IMAIACAD)

Keywords

• Orthopedic contract manufacturing
• Medical device manufacturing
• Precision CNC machining
• Orthopedic implant supply chain
• Engineering transfer services

Headquarters

HQ city

Columbia City

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Services

Cost components

Personnel, Operations, Technology or R&D, Infrastructure, Supply Chain, Marketing or Sales

Revenue model

1. Contract Manufacturing Services: B2B contract manufacturing services for orthopedic implants and instruments. Revenue generated through manufacturing services for OEM customers, providing complete supply chain management including complex machining, turning, polishing, buffing, EDM, advanced inspection, and clean room capabilities. Services include High Velocity Manufacturing for inventory reduction and High Velocity Engineering Transfer for accelerated time-to-market.

Go-to-market motion1 record

Distribution channels1 record

Marketing channels4 records

Core offering

Mach Medical is an orthopedic contract manufacturer that provides High Velocity Manufacturing and High Velocity Engineering Transfer services to orthopedic OEMs. Its proprietary platform enables economic lot sizes as low as one unit with 3-week lead times and compressed time-to-market of 1-2 years, supporting machining, turning, polishing, EDM, inspection, clean-room packaging, and supply chain management for implants and instruments across knee, hip, spine, upper/lower extremity, trauma, and reconstructive categories.

Product overview

Mach Medical offers a unified orthopedic contract manufacturing platform built around two core capabilities: High Velocity Manufacturing for flexible lot-size production with 3-week lead times, and High Velocity Engineering Transfer for accelerated product launches. These are complemented by full implant and instrument manufacturing services covering knee, hip, spine, extremity, and trauma implants, along with the proprietary OsteoSync Ti porous ingrowth surface technology from sister company SITES Medical.

Differentiator

Problem solved

Functional benefit

Products and services

• High Velocity Manufacturing Proprietary contract manufacturing platform for orthopedic OEMs that virtually eliminates machine setup time between production runs, accelerates inspection and documentation via automation, and supports single-piece flow manufacturing with lot sizes as low as one unit and 3-week lead times, enabling OEM inventory reductions of up to 85%.
• High Velocity Engineering Transfer Automated engineering transfer service, developed with Siemens and Microsoft platforms, in which a single engineer completes CNC programming and QMS documentation for one part in a family and the system automatically completes work for other parts in the family, reducing engineering transfer time to 3 months or less and compressing new-product time-to-market by 1-2 years.
• Implant and Instrument Manufacturing End-to-end contract manufacturing services for orthopedic implants and surgical instruments — including knee replacement, hip replacement, spine interbodies, vertebral body replacements, total disk replacements, upper and lower extremity implants, trauma and reconstructive implants, and provisionals/cutting guides/instruments — encompassing complex machining, turning, polishing, buffing, EDM, advanced inspection, and clean-room packaging.
• OsteoSync Ti Porous Ingrowth Technology High-performance, lower-cost bone ingrowth surface technology from sister company SITES Medical that can be attached to multiple materials to build fully cementless implant systems for maximum OR efficiency, with demonstrated clinical utility in over 300,000 surgical procedures since 2014.

Quantifiable outcome

• Inventory reduction up to 85% (from 12 months to 2-3 months of stock)
• +8 more outcomes

Named customers1 record

Segments2 records

Ideal customer profiles2 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Partnerships

Seven partnerships are on record, tiered core and minor.

• FlexxboticscoreTechnology or Integration · 14 October 2025Partnership for advanced robotic machine tending with autonomous process control. Flexxbotics' cutting-edge solution has been fully implemented enabling fully autonomous, multi-machine workcell capable of 24/7 'lights-out' operation. The cell includes 5-axis vertical milling operations, CMM for in-line inspection, and custom part wash/blow-off station - all orchestrated by a single robot. Implementation has resulted in 61% increase in production capacity, 44% boost in throughput, and 20:1 machine-to-labor ratio.
• Indiana Economic Development Corporation (IEDC)minorOthers · 9 September 2021IEDC, in partnership with Conexus Indiana, awarded Mach Medical $175,000 Manufacturing Readiness Grant to support technology-based capital investment. Grant part of fourth round totaling more than $2.8 million to 34 Indiana businesses to support projected $17.4 million in technology-based capital investment in Indiana. Mach Medical using grant to deploy digital twin technology.
• Conexus IndianaminorOthers · 9 September 2021Partner with IEDC on Manufacturing Readiness Grants program. Conexus Indiana and its panel of Smart Manufacturing Fellows review all applications. The program launched in 2020 to stimulate private sector investments to modernize Indiana's manufacturing sector.
• Columbus U.S.coreImplementation/ SI/ Consulting Partner · 9 July 2020Partnership to revolutionize the orthopedic supply chain using Microsoft technology. Columbus U.S. team helps implement Microsoft Dynamics 365 Finance and Supply Chain Management, Microsoft Power Apps, and Azure Machine Learning to create advanced analytical models for inventory optimization and per-part cost reduction. Columbus U.S. also supporting development of OEM/physician portal for device tracking. This partnership enables Mach Medical's high velocity, single-piece flow manufacturing approach targeting 80% inventory reduction and 1-2 year time-to-market acceleration.
• SITES MedicalcoreTechnology or IntegrationSister company providing OsteoSync Ti porous ingrowth technology. High performance, lower cost bone ingrowth technology that can be attached to multiple materials to build fully cementless implant systems for maximum OR efficiency. Clinical utility demonstrated in over 300,000 surgical procedures since 2014. Its robust nature makes it distinctly appropriate for the highly automated manufacturing High Velocity method employs.
• Microsoft (Dynamics 365, Azure)coreTechnology or IntegrationTechnology platforms powering Mach Medical operations including Microsoft Dynamics 365 Finance and Supply Chain Management, Microsoft Power Apps, and Azure Machine Learning. Used for advanced analytical models to lower inventory levels, trim per-part manufacturing costs, and cut time-to-market. Azure also supports portal accessible by physicians or OEMs for tracking device status.
• SiemenscoreTechnology or IntegrationTechnology platform partnered with to develop High Velocity Engineering Transfer process. Siemens platforms used for automated CNC programming capabilities that enable one engineer to complete detailed engineering transfer work for one part in a family with the system automatically completing work for other parts in the family.

Scale indicators11 records

Recent moves5 records

Expansion highlights5 records

Direct peers

• Orchid Orthopedic Solutions: One of the largest pure-play orthopedic contract manufacturers, offering machining, finishing, and assembly for implants and instruments. Direct overlap with Mach Medical's core orthopedic CMO business model and customer base (orthopedic OEMs).
• Integer Holdings (formerly Symmetry Medical): Major orthopedic and medical device contract manufacturer with extensive machining and instrument capabilities. Direct competitor in supplying orthopedic OEMs with implants and instruments, though at much larger scale.
• Viant Medical (Viant Orthopedic Services): Orthopedic-focused contract manufacturer providing implants, instruments, and sterile-packaged solutions to OEMs. Highly comparable customer base and end-to-end manufacturing value chain.
• Avalign Technologies: Orthopedic and medical device CMO specializing in implants, instruments, and cases, with a strong focus on engineering and supply chain solutions for OEMs. Closely mirrors Mach Medical's orthopedic OEM contract manufacturing model.
• Norman Noble: High-precision contract manufacturer focused on medical implants and devices, including orthopedic applications, with expertise in CNC machining and finishing. Comparable precision machining and orthopedic OEM focus.
• Tegra Medical: Medical device contract manufacturer producing implants, instruments, and components for orthopedic and other surgical markets. Directly comparable in serving OEM customers with precision-manufactured medical devices.
• Paragon Medical: Specialty manufacturer of implants, instruments, and components for orthopedic and other medical device markets. Directly comparable in offering precision-manufactured products to orthopedic OEMs.

Broad incumbents

• Marle Group: European-headquartered contract manufacturer serving orthopedic OEMs with implants, instruments, and spine solutions. Overlaps with Mach Medical's implant and instrument business, with broader geographic and product reach.
• Jabil Healthcare: Large global manufacturing services provider with a healthcare and life sciences business that serves medical device OEMs, including precision machining and assembly. Adjacent competitor for orthopedic OEM outsourcing engagements.

Others

• Flexxbotics: Robotic machine tending and autonomous process control technology provider; a core technology partner of Mach Medical. Included as an ecosystem/technology peer rather than a direct CMO competitor.

Market position

Strengths4 records

Weaknesses4 records

Competitive moat5 records

Key risks6 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/mach-medical-llc

Compliance2 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Mach Medical