RevZero

What RevZero does

RevZero is a US-based contract manufacturer specializing in precision-machined components for the orthopedic medical device industry. Founded in 2007 and headquartered in Chanhassen, Minnesota, the company operates an ISO 13485:2016-certified and FDA-registered facility serving orthopedic OEMs across the United States, with stated focus on extremities, trauma, and spinal implant programs as well as minimally invasive device components.

The company's core technology platform is centered on advanced multi-axis CNC machining, including Willemin 508MT2 multi-process machining centers, Tsugami BW129Z nine-axis Swiss turning, and Fanuc Alpha Series Wire EDM equipment, supported by in-house precision finishing, citric passivation, UDI-ready laser marking, and full inspection and documentation workflows. Its signature process is early Design for Manufacturability (DFM) engagement at the Rev. 0 design revision, intended to flag tolerance, manufacturability, and inspection risks before production tooling is committed.

RevZero generates revenue exclusively through B2B contract manufacturing services billed on a custom quote basis, with pricing determined by part complexity, material (titanium, cobalt-chrome, stainless steels, PEEK), tolerances, inspection requirements, and volume. Sales are driven by direct engagement with orthopedic engineering, operations/supply chain, and strategic sourcing teams via website CTAs ("Request a Quote," "Talk to an Engineer") and supported by technical content marketing. The company is privately held, founder/management-owned under CEO Eric Grenier, with no disclosed external funding.

Name

RevZero

Legal name

RevZero, Inc.

Website

https://revzeroinc.com

Company type

Private

Founded year

2007

Operating status

Operating

Headcount range

11–50 employees

Short description

RevZero is a US-based, ISO 13485-certified orthopedic medical device contract manufacturer in Chanhassen, Minnesota, providing precision CNC machining, Swiss turning, Wire EDM, and DFM engineering services to orthopedic OEMs for implants and surgical instruments.

Ownership category

akta.pro rank

Product category

Orthopedic Medical Device Contract Manufacturing

NAICS

Surgical and Medical Instrument Manufacturing (339112), Surgical Appliance and Supplies Manufacturing (339113)

SIC

Orthopedic, Prosthetic & Surgical Appliances & Supplies (3842), Surgical & Medical Instruments & Apparatus (3841)

akta.pro primary industry

Orthopedic Trauma & Extremities Fixation (Plates/Screws/Nails/External Fixation) (HLAHAEAB)

Keywords

• Orthopedic contract manufacturing
• Medical device machining
• Precision CNC machining
• Swiss turning services
• FDA registered manufacturing

Headquarters

HQ city

Chanhassen

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Services

Cost components

Personnel, Operations, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. Contract Manufacturing Services: B2B contract manufacturing for orthopedic medical devices. Revenue generated through project-based manufacturing services from prototype builds through high-volume production. Pricing determined via custom quotes based on part complexity, materials, tolerances, and volumes. Supports full product lifecycle from early DFM input through validated repeat production.

Pricing tiers

Go-to-market motion1 record

Distribution channels1 record

Marketing channels2 records

Core offering

RevZero is a US-based contract manufacturer that precision-machines orthopedic implants and medical device components—such as plates, screws, spacers, rods, and minimally invasive instruments—for medical device OEMs. Its core service spans prototype machining through validated repeat production, with DFM feedback delivered at the first design revision to reduce rework, using multi-axis CNC, Swiss turning, Wire EDM, and in-house finishing operations in an ISO 13485:2016 certified, FDA-registered facility.

Product overview

RevZero is a US-based contract manufacturer specializing in orthopedic and minimally invasive medical device components. The core offering is Orthopedic Contract Manufacturing Services, which provides a full cycle from prototype machining through precision production. Supporting this core service are specialized capability areas: Orthopedic Specialties (covering extremities/trauma and spinal applications), Swiss Turning, Multi-Axis CNC Machining, Wire EDM, Precision Finishing and Laser Marking, Engineering Support (DFM/DFI), and Inspection and Documentation. The company supports regulated work with tight tolerances, documentation requirements, and traceability from early design through validated production.

Differentiator

Problem solved

Functional benefit

Products and services

• Orthopedic Contract Manufacturing Full-service orthopedic contract manufacturing from prototype through high-volume production. Supports plates, screws, spacers, rods, and minimally invasive orthopedic components with Design for Manufacturability (DFM) guidance, precision machining, and inspection-driven process control, performed in an ISO 13485:2016 certified and FDA-registered US facility for orthopedic medical device OEMs.
• Orthopedic Specialties Precision machining and engineering support for complex extremity and spinal implants. Covers extremities and trauma specialties (foot and ankle, distal radius, ulnar, humeral, tibial, clavicle, olecranon, calcaneus, and metatarsal fixation) and spinal specialties (expandable interbody spacers, spinal plates, screws, rods, fusion systems, sacroiliac joint compression screws, and pedicle screws), targeted at orthopedic medical device OEMs in the United States.
• Engineering Support (DFM / DFI Review) Design for Manufacturability (DFM) and Design for Inspection (DFI) review, inspection planning, and process development support for orthopedic engineering teams and medical device OEMs. Includes review of tolerance stack-ups, feedback on features that drive risk or cost, and early alignment on validation and control strategy to reduce revision cycles.

Quantifiable outcome

• Eliminates revision cycles by addressing design issues at Rev. 0 before rework begins
• +1 more outcomes

Segments4 records

Ideal customer profiles1 record

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Scale indicators3 records

Recent moves2 records

Expansion highlights4 records

Direct peers

• Viant Medical: Large independent medical device contract manufacturer offering precision machining, assembly, and packaging for orthopedic and surgical device OEMs. Directly comparable to RevZero as a full-service orthopedic CMO serving Class II/III implant programs.
• Orchid Orthopedic Solutions: Orthopedic-focused contract manufacturer producing implants, instruments, and sterilization cases for orthopedic OEMs. Closely comparable in target customer (orthopedic OEMs) and product mix (plates, screws, spinal devices).
• Avalign Technologies: Medical device contract manufacturer specializing in orthopedic implants, surgical instruments, and sterilization cases. Direct competitor in the orthopedic contract manufacturing niche with broader scale and a similar regulated-machining focus.
• Norman Noble: Precision contract manufacturer focused on medical devices including orthopedic implants and instruments, with multi-axis Swiss turning and micromachining capabilities. Highly comparable in machining capability mix and orthopedic OEM customer base.
• Tegra Medical: Medical device contract manufacturer offering precision machining, assembly, and finishing for surgical and orthopedic OEMs. Comparable as a regulated CMO serving the same orthopedic implant and surgical instrument customer profiles.
• In'Tech Medical: Contract manufacturer of surgical instruments and implants, including orthopedic and spine. Comparable in delivering precision machined components to orthopedic OEMs under ISO 13485/FDA-regulated programs.
• Gauthier Biomedical: Contract manufacturer of surgical instruments, implants, and orthopedic devices with precision machining and finishing capabilities. Direct peer as a mid-sized US-based orthopedic-focused CMO.

Broad incumbents

• Integer Holdings: Large public medical device contract manufacturer serving orthopedic, cardiovascular, and other medtech OEMs at substantially greater scale than RevZero. Comparable end customers but broader portfolio and significantly larger manufacturing footprint.
• Jabil Healthcare: Global contract manufacturer with a large healthcare division offering precision machining, assembly, and packaging for medical device OEMs. Comparable in regulated medical device manufacturing but far broader in scale, geography, and capability scope.

Emerging players

• Mack Medical: Smaller precision contract manufacturer serving medical device OEMs with machining and assembly capabilities. Comparable as a niche regulated CMO competing for similar orthopedic and surgical device programs.

Market position

Strengths4 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights6 records

Customer concentration

Compliance2 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about RevZero