Mollart Engineering

What Mollart Engineering does

Mollart Engineering is a UK-headquartered precision mechanical engineering business that has operated continuously since 1929. The company is privately held following a March 2016 management buy-out by five existing directors, and it runs two limited companies: Mollart Engineering (Chessington) Limited and Mollart Engineering (Resolven) Limited. Operations are split between a 30,000+ sq ft headquarters facility in Chessington, Surrey and a second 30,000+ sq ft manufacturing site in Resolven, South Wales. The company's core technology centres on deep hole drilling, including gun drilling, BTA drilling, ejector drilling, roller burnishing, and 5-axis CNC machining, with hole diameters from \u00d80.5mm to \u00d8200mm and depths up to 3000mm, supported by 12 deep hole drilling spindles, multiple Mazak Integrex 5-axis machines, Wenzel CMMs, an ISO 6 (Class 1,000) cleanroom, and 20,000 psi pressure testing capability.

The company operates a dual revenue model. The first stream is subcontract precision machining services, sold through B2B direct sales and website enquiry forms to enterprise customers in aerospace, oil and gas, defence, medical, nuclear, semiconductor, telecommunications, and automotive, with work performed under AS9100:D and ISO9001:2015 certifications. The second stream is cutting tool sales, anchored by an exclusive UK agency for botek Germany gundrills and BTA tooling, supplemented by ECOROLL roller burnishing tools, Bencere back chamfering and IRU grooving systems, Autofacer spot-facing tools, E-Z Burr deburring tools, Ohio Tool Works honing stones, and regrinding / re-tipping services. Pricing is quote-based and not publicly disclosed, with revenue generated per project based on component complexity, material specification (including Inconel, titanium, and superalloys above 150ksi), tolerance requirements, and volume. The customer base is described in terms of blue-chip and world-leader enterprises across the eight served verticals, with no individual customer publicly named.

Name

Mollart Engineering

Legal name

Mollart Engineering (Chessington) Limited & Mollart Engineering (Resolven) Limited

Website

https://mollart.com

Company type

Private

Founded year

1929

Operating status

Operating

Short description

Mollart Engineering is a privately held UK precision mechanical engineering firm operating since 1929 from Chessington and Resolven, providing subcontract deep hole drilling, 5-axis CNC machining, cleanroom assembly, and proprietary deep hole drilling tooling (via exclusive UK botek partnership) to aerospace, oil and gas, defence, medical, nuclear, semiconductor, telecommunications, and automotive customers.

Ownership category

akta.pro rank

Product category

Precision Engineering & Subcontract Machining Services

NAICS

Machine Shops (332710), Machine Tool Manufacturing (333517), Metalworking Machinery Manufacturing (33351)

SIC

Metalworkg Machinery & Equipment (3540), Machine Tools, Metal Cutting Types (3541)

akta.pro primary industry

Metal Cutting Tools, Tooling & Workholding (Cutters, Inserts, Chucks, Fixtures) (IMAHADAB)

akta.pro secondary industries

Metrology & Dimensional Measurement (CMMs, laser trackers, gauges, surface/roughness) (IMAGAFAD), Metrology, Inspection & Machine Tool Accessories (CMMs, Probing, Gauging) (IMAHADAK)

Keywords

• Deep hole drilling
• Precision machining services
• CNC subcontract manufacturing
• Gundrilling tooling
• 5 axis machining

Headquarters

HQ city

Chessington

HQ country

United Kingdom

HQ region

Europe

Offices2 records

Markets served

GTM type

B2B

Offering type

Services

Cost components

Personnel, Operations, Supply Chain, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. Subcontract Precision Machining Services: B2B subcontract manufacturing services providing CNC machining, deep hole drilling, 5-axis machining, fabrication, welding, assembly, and inspection services. Revenue is generated through project-based engagements for custom precision components. Services are tailored to customer specifications with pricing based on complexity, materials, and volume.
2. Cutting Tool Sales: Sale of deep hole drilling tools including gundrills, BTA drills, ejector drills, hole deburring tools, roller burnishing tools, autofacer tools, and abrasive honing stones. Also includes regrinding and re-tipping services for tools.

Go-to-market motion2 records

Distribution channels1 record

Marketing channels6 records

Core offering

Mollart Engineering provides subcontract precision machining services—including deep hole drilling, 5-axis CNC machining, gundrilling, fabrication, welding, assembly, and cleanroom assembly—alongside a proprietary portfolio of deep hole drilling and surface finishing tooling products distributed under an exclusive UK partnership with botek Germany. The company operates two UK manufacturing facilities (Chessington, Surrey and Resolven, South Wales) serving aerospace, oil and gas, medical, defence, nuclear, semiconductor, telecommunications, and automotive customers.

Product overview

Mollart Engineering is a precision engineering and subcontract manufacturing company offering a dual portfolio of proprietary deep hole drilling tooling products and comprehensive subcontract machining services. The tooling portfolio centers on the exclusive UK partnership with botek, Germany's leading gundrill manufacturer, encompassing gundrills (Standard Carbide Ø1.85-51.20mm, Solid Carbide Ø0.5-12mm, Indexable Inserted Ø9.90-43.99mm), BTA & Ejector Drill Systems (Ø7.76-500mm), hole deburring tools (E-Z Burr, Burr-ZIT, BCU Precision Chamfering), roller burnishing equipment (Ecoroll and Elliott tools including carbide, diamond, skive, and hydrostatic variants), autofacer back spot facing tools (torque bar, flywheel, cone styles), Bencere IRU grooving systems, spray mist coolant systems, and abrasive honing stones. The subcontract services division operates from two UK facilities in Chessington, Surrey (30,000+ sq ft) and Resolven, South Wales (30,000+ sq ft), providing deep hole drilling (Ø0.20mm-200mm to 3000mm depth), 5-axis CNC machining (Mazak Integrex/VTC machines up to 3 meters), CNC gundrilling, electro-mechanical assembly, ISO 6 cleanroom assembly for semiconductor/pharmaceutical/medical sectors, high vacuum parts manufacturing, fabrication and welding (orbital, TIG, 10,000 ft² facility), honing/turning/milling, quality control with CMM inspection, 3D printing/rapid prototyping, and pressure testing (up to 20,000 psi). The company serves aerospace (AS9100:D certified), oil and gas, nuclear, medical, automotive, defense, telecommunications, and semiconductor sectors.

Differentiator

Problem solved

Functional benefit

Brands

• Mollart Machinery: Separate business entity for machine manufacturing, with its own website at mollartmachinery.com

Products and services

• Deep Hole Drilling Tools (Gundrills) Range of gundrills including Standard Carbide Gundrills (Ø1.85mm–51.20mm), Solid Carbide Gundrills (Ø0.5mm–12mm), and Indexable Inserted Gundrills (9.90mm–43.99mm), supplied via exclusive UK partnership with botek Germany.
• BTA & Ejector Drill Systems BTA single tube and ejector twin tube deep hole drills ranging Ø7.76mm–500mm, including brazed drill heads (Ø7.76–65mm), inserted drill heads (Ø15mm+), counterboring heads (Ø28.5mm+), and trepanning heads (Ø55mm+).
• E-Z Burr Hole Deburring Tools Industry standard hole deburring tools for front and rear burr removal with HSS (Ø1.0mm+) and carbide inserts (Ø3.0mm+), including Micro Series for Ø1mm holes and Drill & Deburr tools from Ø9.5mm.
• Burr-ZIT Deburring Tools Clothespin-type deburring tools for both sides of drilled, punched, or reamed holes in one operation, Ø2mm–25.4mm, with System I (front and back) and System II (back only) options.
• BCU Precision Back Chamfering System Bencere precision back chamfer and back countersink production system with micro-adjustment capability for precise control of chamfer size and concentricity.
• Roller Burnishing Tools Chipless machining and cold working tools including Carbide Roll Burnishing Tools (to 45HRc), Diamond Burnishing Tools (to 65HRC), Skive Burnishing Tools (Ø60–400mm), and Hydrostatic Deep Rolling Tools, achieving mirror-like finishes from 0.1µm Ra.
• Autofacer Back Spot Facing Tools Automatic back spot-facing and counterboring tools in Torque Bar, Flywheel, and Cone styles; perform operations up to 2.2x pilot bore diameter with 80% reduction in chip-to-chip times.
• Bencere IRU Grooving System Internal grooving system for single or multiple grooves in one operation, ideal for land metering faces in hydraulic/pneumatic bores, reducing cycle times from hours to minutes.
• Spray Mist Coolant System Retrofittable spray mist coolant system for deep hole drilling on conventional or CNC machines; handles holes Ø5–25mm to depths of 2,000mm.
• Abrasive Honing Stones Ohio Tool Works abrasive honing stones available in Diamond, Aluminum oxide, Silicon carbide, Ceramic, and CBN, compatible with Sunnen, Nagel, Gehring, Superior, Micromatic, and Barnes machines.
• Subcontract Deep Hole Drilling Services Precision deep hole drilling subcontract services with capability Ø0.20mm–200mm and depths up to 3000mm; achieves hole run-out of 0.0005 inches per 1.0 inch across materials from hardwood to superalloys over 150ksi.
• 5 Axis CNC Machining Services Multi-axis CNC machining using Mazak Integrex machines at Chessington (3 machines) and Mazak VTC machines at Resolven (4 machines); capable of manufacturing complex components up to 3 meters in length.
• CNC Gundrilling Services Large prismatic CNC gundrilling using two machines with BT50 spindles; drilling up to 4 meters depth, components up to 5 tonnes, table size 2500mm x 2000mm with 360° rotation.
• Electro-Mechanical Assembly Precision electro-mechanical assembly services from prototype development through large-scale manufacturing with advanced equipment and strict quality control standards.
• ISO 6 Cleanroom Assembly Services Cleanroom assembly facility (ISO 6 Class 1,000) for Semiconductor, Pharmaceutical and Medical industries; includes ultrasonic cleaning, helium leak testing, and pressure testing capabilities.
• High Vacuum Parts Manufacturing Precision manufacturing of high vacuum parts including custom machined components, complex assemblies, and specialized coatings for demanding applications.
• Fabrication and Welding Services 10,000 ft² fabrication facility with orbital welding (Ø3–25mm), vacuum and 50 bar pressure testing, bead blasting up to 900mm x 700mm; specialises in Inconel, stainless steel, titanium, and aluminum welding.
• Honing, Turning & Milling Services Precision honing from Ø0.3mm (up to Ø160mm deep) to maximum Ø200mm x 2000mm; CNC turning and milling capabilities for precision components.
• Quality Control and Inspection Services Temperature-controlled inspection facility with Wenzel LH65, LH108, and LH108 2G coordinate measuring machines for high-precision measurement needs.
• 3D Printing / Rapid Prototype Fused filament fabrication 3D printing with 300mm x 300mm x 300mm build volume, ±0.1mm tolerance, and 0.05mm layer height; supports PLA, ABS, TPU, and Nylon materials.
• Pressure Testing Services Component pressure testing capability up to 20,000 psi for components up to 3000mm in length, serving oil and gas, aerospace, and manufacturing industries.
• Regrinding & Gundrill Re-tipping Service Re-tipping and regrinding service for Botek gundrills and other makes; restores original performance and extends tool life cycle for gundrills Ø5–25mm up to 2000mm deep.

Quantifiable outcome

• Hole run accuracy of 0.0005 inches per 1.0 inch or better
• +3 more outcomes

Named customers8 records

Segments9 records

Ideal customer profiles7 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature8 records

Partnerships

Two partnerships are on record, tiered core.

• botek Präzisions-Bohrwerkzeuge GmbHcoreTechnology or IntegrationExclusive UK agent partnership with Germany's world-leading manufacturer of gundrills and BTA tooling. Mollart supplies botek tools and provides 24-hour service for UK customers. Partnership enables design and development of bespoke tooling packages for deep hole drilling applications.
• ECOROLLcoreTechnology or IntegrationSupply partnership for ECOROLL HG range hydrostatic deep rolling tools and combined skive-burnishing tooling. ECOROLL technology enables roller burnishing, deep rolling and compression for complex contours up to 65 HRC.

Scale indicators6 records

Recent moves9 records

Expansion highlights5 records

Broad incumbents

• Walter Tools (Walter AG / Sandvik): German precision tooling manufacturer (now part of Sandvik) with a strong metal cutting and drilling product range. Adjacent competitor to Mollart's botek-distributed tooling portfolio, especially in drilling inserts and precision cutting tools.
• Sandvik (Coromant and Machining Solutions): Swedish global leader in metal cutting tooling and machining solutions, with a deep hole drilling product range. Competes with Mollart's tooling offering but as part of a much broader portfolio rather than as a deep hole drilling specialist.
• Kennametal: US-listed tooling and wear-resistant solutions provider serving aerospace, defence, and industrial markets. Broadly comparable customer base and tooling/machining overlap, though Kennametal operates at vastly greater scale and scope than Mollart.

Direct peers

• Senior plc: UK-listed precision engineering group serving aerospace, defence, and industrial markets with complex fabricated and machined components. Highly comparable business model, customer base overlap (aerospace, defence), and UK manufacturing footprint.
• Dawson Shanahan: UK precision machined components manufacturer serving aerospace, medical, automotive, and industrial customers. Comparable in scale, customer mix, and subcontract precision machining profile, with overlapping precision deep hole and turned-component capabilities.
• Guhring: Major German cutting tool manufacturer with a substantial deep hole drilling product line (including gundrills and BTA tooling) and a global service footprint. Directly comparable to Mollart on tooling products and on subcontract precision machining in deep hole drilling.
• TBT Tiefbohrtechnik: German specialist in deep hole drilling machines, tooling, and contract deep hole drilling services. Closest pure-play peer to Mollart's deep hole drilling service offering and the underlying gundrill/BTA tooling technology base.
• Hayward Tyler: UK precision engineering specialist supplying pumps, motors, and high-spec components for power generation, defence, and nuclear markets. Overlaps with Mollart in precision components for nuclear and energy applications requiring deep hole drilling and exotic alloy work.
• Botek Präzisions-Bohrwerkzeuge GmbH: German world-leading manufacturer of gundrills and BTA tooling. Botek is both Mollart's exclusive UK partner and a direct competitive force in deep hole drilling tooling globally — making it the closest comparable for both Mollart's tooling distribution and subcontract service lines.

Regional players

• Wallwork Group: UK heat treatment and subcontract finishing services group serving aerospace, defence, and motorsport. Comparable UK subcontract industrial services footprint and customer overlap, though focused on heat treatment rather than deep hole drilling.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights7 records

Customer concentration

• Xtwitter.com/MollartLimited
• YouTubeyoutube.com/@MollartEngineeringLtd
• LinkedInlinkedin.com/company/mollart-engineering

Compliance2 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles3 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Mollart Engineering