Toray Carbon Fibers America, Inc.

Name

Toray Carbon Fibers America, Inc.

Legal name

Toray Composite Materials America, Inc.

Website

https://toraycma.com

Company type

Private

Founded year

1992

Operating status

Operating

Headcount range

251–500 employees

Ownership category

akta.pro rank

Product category

Carbon Fiber & Composite Materials

NAICS

Artificial and Synthetic Fibers and Filaments Manufacturing (32522), Artificial and Synthetic Fibers and Filaments Manufacturing (325220)

SIC

Plastic Material, Synth Resin/Rubber, Cellulos (No Glass) (2820)

akta.pro primary industry

Industrial & Technical Yarn Manufacturing (High-Tenacity/Aramid/Carbon/Glass) (IMAOAAAG)

akta.pro secondary industry

Protective & Safety Textiles (FR/Arc/Heat/Cut/Chemical) (IMAOADAA)

Keywords

• Carbon fiber manufacturing
• Thermoset prepreg systems
• Aerospace composite materials
• Defense composite materials
• Thermoplastic composite materials

Headquarters

HQ city

Decatur

HQ country

United States

HQ region

North America

Offices4 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Operations, Personnel, Supply Chain, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. Carbon Fiber Sales: Sale of TORAYCA™ carbon fiber products including standard modulus, intermediate modulus, and high modulus fibers sold to aerospace, defense, industrial, sports, and automotive manufacturers.
2. Prepreg Materials Sales: Sale of thermoset prepreg materials including aerospace-grade prepregs (2510, 2511, 2700, 3900, 3960, 4000 systems) and G-series resins for sports/industrial/automotive applications.
3. Ancillary Products: Sale of supporting products including tackifier films (E-09, F-01), Same Qualified Resin Transfer Molding (SQRTM) resin, peel plies, and surfacing materials.
4. Technical Services: Technical service support including composite sample fabrication, mechanical testing, material characterization, and process engineering support for customers.

Pricing tiers

Go-to-market motion1 record

Distribution channels1 record

Marketing channels4 records

Core offering

Toray Composite Materials America (Toray CMA) manufactures and sells TORAYCA™ PAN-based carbon fibers (Standard, Intermediate, and High Modulus grades) and a broad portfolio of thermoset prepreg systems (epoxy, BMI, and G-series) for aerospace, defense, industrial, automotive, and sports applications. The company runs a vertically integrated supply chain from precursor through finished prepreg at three U.S. plants (Tacoma, WA; Decatur, AL; Moore/Spartanburg, SC) and supplies Tier 1 and OEM manufacturers worldwide.

Product overview

Toray Composite Materials America, Inc. (CMA) offers a comprehensive portfolio of advanced carbon fiber composite materials centered on two core product lines: TORAYCA™ carbon fibers (PAN-based, including Standard Modulus T300/T700S/T700G, Intermediate Modulus T800H/T800S/T1000G/T1100G/T1100S, and High Modulus M35J/M40J/M46J/M55J/M60J fibers) and thermoset prepreg systems (epoxy-based 2510, 2511, 2700, 3900, 3960, 3960-FC, BMI-based 4000, and industrial G-series G-78/G-83CM/G-85FR/G-94). The product portfolio also includes TC1810 preceramic resin system for ultra-high temperature applications, plus ancillary products (E-09/F-01 tackifiers, SQRTM resin, peel ply, surfacing materials). Carbon fibers serve as the primary reinforcement while prepregs provide ready-to-cure composite sheets combining fibers with thermoset resin matrices. The company also offers Toray Cetex® thermoplastic composites as part of the broader Toray Group portfolio.

Differentiator

Problem solved

Functional benefit

Brands

• TORAYCA™: Carbon fiber product line globally recognized for outstanding performance, quality, and consistency in processing
• Toray Cetex®
• TC1810
• 3960-FC
• CFRT®

Products and services

• TORAYCA™ T300 Carbon Fiber Standard modulus PAN-based carbon fiber with 512 ksi tensile strength and 33.4 MSi tensile modulus, available in 1K, 3K, 6K, and 12K tow sizes. Used in aerospace primary and secondary structures where balanced properties, quality, and consistency are required; carries an AGATE public database.
• TORAYCA™ T700S Carbon Fiber Never-twisted standard modulus carbon fiber with 711 ksi tensile strength and 33.4 MSi modulus, available in 6K, 12K, and 24K tow sizes. Used in pressure vessels for NGV storage tanks, SCBA breathing tanks, and industrial/recreational applications.
• TORAYCA™ T700G Carbon Fiber Standard modulus PAN-based carbon fiber with 711 ksi tensile strength and 34.8 MSi modulus, available in 12K tow size. Used in aircraft structures and high-performance sporting goods requiring enhanced adhesion.
• TORAYCA™ T800H Carbon Fiber Intermediate modulus PAN-based carbon fiber with 796 ksi tensile strength and 42.7 MSi modulus, available in 6K and 12K tow sizes. Used in primary structures of commercial aircraft including vertical fins and horizontal stabilizers.
• TORAYCA™ T800S Carbon Fiber Never-twisted intermediate modulus carbon fiber with 853 ksi tensile strength and 42.7 MSi modulus, available in 12K and 24K tow sizes. Used extensively in primary structure of commercial aircraft.
• TORAYCA™ T1000G Carbon Fiber High-tensile-strength intermediate modulus PAN-based carbon fiber with 924 ksi tensile strength and 42.7 MSi modulus, available only in 12K tow size. Used for pressure vessels in aerospace vehicles, satellites, and hydrogen storage tanks for fuel cell vehicles.
• TORAYCA™ T1100G Carbon Fiber Next-generation intermediate modulus PAN-based carbon fiber with 1,017 ksi (7,000 MPa) tensile strength and 47.0 MSi modulus, available in 12K and 24K tow sizes. Paired with 3960 prepreg system for highest performance-to-weight ratio in aerospace primary structures.
• TORAYCA™ T1100S Carbon Fiber Next-generation intermediate modulus PAN-based carbon fiber with 1,017 ksi tensile strength and 47.0 MSi modulus, available in 12K and 24K tow sizes. Designed for filament winding and demanding manufacturing processes.
• TORAYCA™ M35J Carbon Fiber High modulus PAN-based carbon fiber with 4,510–4,700 MPa tensile strength and 49.8 MSi modulus, available in 6K and 12K tow sizes. Used in spacecraft, premium sporting goods, and industrial rollers requiring stiffness and low CTE.
• TORAYCA™ M40J Carbon Fiber High modulus PAN-based carbon fiber with 640 ksi tensile strength and 54.7 MSi modulus. Used in weaving and specialty prepreg applications.
• TORAYCA™ M46J Carbon Fiber High modulus PAN-based carbon fiber with 4,020–4,200 MPa tensile strength and 63.3 MSi modulus, available in 6K and 12K tow sizes. Used in stiffness-critical applications.
• TORAYCA™ M55J Carbon Fiber High modulus PAN-based carbon fiber with 583 ksi tensile strength and 78.2 MSi modulus. Used for very high stiffness and low CTE applications.
• TORAYCA™ M60J Carbon Fiber High modulus PAN-based carbon fiber with 554 ksi tensile strength and 85.3 MSi modulus — the highest modulus in the TORAYCA™ MJ series. Used in stiffness-critical applications including spacecraft structures.
• 2510 Prepreg System Epoxy prepreg system formulated for 250°F cure out-of-autoclave (OOA) processing of aerospace primary structures, with balanced mechanical properties, flexible curing, and an AGATE public database. Commonly paired with T700-series fibers.
• 2511 Prepreg System Semi-toughened epoxy prepreg system with better processing characteristics than 2510, providing good structural properties and very low void content via vacuum bag only (VBO) and press molding. Commonly paired with T700-series standard modulus fibers.
• 2700 Prepreg System Epoxy prepreg with flexible 250°F to 350°F cure temperature, commonly paired with standard modulus fibers. Designed for scalability from hand layup to AFP, rapid press molding, and high-volume aerospace and AAM markets.
• 3900 Prepreg System Highly-toughened 350°F (177°C) cure prepreg system with public CMH-17 database. Available in unidirectional tape for manual or automated tape laying, slit-tape-tow for AFP, and plain-weave carbon and glass fabrics. Commonly paired with T800-series fibers for commercial aircraft primary structures.
• 3960 Prepreg System Next-generation highly toughened 350°F cure epoxy prepreg optimized for increased performance and flexible curing. Paired with T1100-series intermediate modulus plus fibers for specialty aerospace applications where material performance is the highest priority.
• 3960-FC Fast-Cure Prepreg System Fast-cure variant of the 3960 prepreg system that reduces cure time by up to 45% while maintaining proven mechanical performance. Offers exceptional toughness, damage tolerance, and low exotherm risk for thick structures. Targets primary aircraft structures, mid- to large-size UAVs, launch vehicles, rockets, and rotorcraft.
• 4000 Prepreg System (BMI) Toughened bismaleimide (BMI) prepreg resin system for aircraft primary structures requiring enhanced strength and toughness in high service temperature environments up to 450°F, with familiar epoxy-like handling and flow.
• G-78 Prepreg System Toughened epoxy prepreg with excellent flow properties and flexible 250–300°F cure temperature for thin-walled tube structures such as fishing rods, arrow shafts, and golf clubs. Part of G-series resins for sports, automotive, and industrial markets.
• G-83CM Prepreg System Rapid cure G-series prepreg system curing at 290°F for 20 minutes and providing high-quality Class A finish. Optimized for automotive applications and high-end sporting goods parts.
• G-85FR Prepreg System Rapid cure G-series prepreg system with enhanced fire resistance, high-quality Class A finish, and industrial-efficiency processing. Optimized for automotive applications.
• G-94 Prepreg System All-around G-series resin with flexible 250–300°F cure, high-temperature resistance, and easy layup. Widely used in sports, outdoor, industrial, medical, and similar applications.
• TC1810 Preceramic Resin System Ultra-high temperature polysiloxane-based preceramic resin system for applications including battery containment, thermal protection systems (TPS), heat shields, and leading edges in aerospace, space, and defense. Operating temperature range 260°C–1000°C (500°F–1832°F) with easy processing at lower temperatures via hand lay-up and automated fiber placement.
• E-09 Tackifier Ancillary tackifier product shipped as 1L bottles of resin, applied to tooling to improve first ply adhesion. Compatible with all 350°F curing resin systems; works for both complex tools/radii in hand layup and low tack material used in AFP.
• F-01 Tackifier Film 927mm wide resin film ancillary tackifier with no solvent needed. Quick to apply and optimized for large tools with minimal curvature.
• Same Qualified Resin Transfer Molding (SQRTM) Resin transfer molding product where prepreg charges are placed into closed molds and injected with additional resin during cure to ensure net-shape parts. SQRTM resin is formulated to be compatible with all 350°F curing resin systems.
• Peel Ply Peel ply applied to outer layer of laminate before curing and removed post-cure to provide a roughened surface allowing better mechanical adhesion during secondary bonding. Available in various fabrics with multiple resin systems to complement resin offerings.
• Surfacing Materials Surfacing materials including scrims, corrosion barrier plies, lightning strike protection, and other surfacing materials available for all resin systems.
• Toray Cetex® Thermoplastic Composites Toray Cetex® thermoplastic composite materials spanning TC1200 for engine vane applications (can cut engine weight by up to 60% and improve fuel efficiency) and TC1005 PEI-based thermoplastic composite material for aircraft seatback demonstrator applications, supplied as part of the broader Toray Group portfolio.
• Composite Materials Technical Services Technical service support for customers including composite sample fabrication, mechanical testing, material characterization, and process engineering support across carbon fiber and prepreg programs.

Quantifiable outcome

• 20% lighter aircraft structures using carbon fiber reduce 1,400 tons of CO2 under same conditions
• +4 more outcomes

Named customers8 records

Segments4 records

Ideal customer profiles4 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Integration1 record

Feature6 records

Partnerships

Four partnerships are on record, tiered core.

• Convergent Manufacturing TechnologiescoreTechnology or Integration · 23 April 2026Toray CMA entered into MOU with Convergent Manufacturing Technologies to deploy RAVEN Explorer, a customer-oriented web-based design tool that performs cure simulations utilizing Toray resin system datasets. The partnership combines Toray's expertise in high-performance materials with Convergent's digital engineering capabilities, enabling engineers access to verified material cards for performance evaluation and cure cycle optimization.
• Toray Carbon Fibers EuropecoreStrategic or Co-development PartnerParent company Toray Industries subsidiary that started up new carbon fiber production unit in southwestern France in March 2026, increasing capacity from 5,000 to 6,000 tonnes. Part of global manufacturing network strengthening supply chain reliability and industrial flexibility in Europe.
• Toray Advanced CompositescoreStrategic or Co-development PartnerDeveloper, manufacturer and supplier of thermoset and thermoplastic-based materials including prepregs in fabric, unidirectional tape, bulk-molded compounds and reinforced thermoplastic laminate formats. Co-exhibits with CMA at JEC World 2026 for Toray's 100th anniversary celebration.
• Toray Industries, Inc.coreStrategic or Co-development PartnerGlobal parent company and leader in advanced materials with 308 subsidiaries and affiliates worldwide employing nearly 46,000 people. Toray Industries celebrates 100 years in 2026, having contributed to society since 1926 through innovative ideas, technologies, and products.

Scale indicators7 records

Recent moves7 records

Expansion highlights7 records

Direct peers

• Mitsubishi Chemical Carbon Fiber & Composites: Mitsubishi Chemical's carbon fiber and composites division produces PAN-based fibers (Pyrofil/TR/MR series) and prepreg systems for aerospace, automotive, and industrial applications. It is one of the global 'big three' carbon fiber producers alongside Toray and Teijin, directly competing on the same TORAYCA-class technology platforms.
• Hexcel Corporation: Hexcel is the closest US-based direct competitor, producing PAN-based carbon fiber and aerospace-grade prepreg systems with comparable AS9100/Nadcap qualifications and Boeing/Airbus supply positions. Toray CMA and Hexcel compete head-to-head for primary structure prepreg on commercial aircraft, defense, and space programs.
• Teijin Carbon: Teijin's Tenax carbon fibers and prepregs serve the same aerospace, automotive, and industrial markets as TORAYCA. Teijin is a direct global peer on PAN-based fiber and resin systems, with comparable Boeing/Airbus qualifications and a parallel push into automotive lightweighting.
• Park Aerospace Corp. Park Aerospace manufactures aerospace-grade composite materials (primarily prepreg and film adhesives) qualified to BMS and other OEM specifications. It is a direct, smaller-scale competitor to Toray CMA in toughened epoxy prepreg for commercial and defense aircraft primary and secondary structures.
• Solvay Composite Materials (now Syensqo): Syensqo (carved out of Solvay) supplies aerospace-grade prepregs, resin systems, and adhesives with deep Boeing/Airbus qualifications. It competes directly with Toray CMA on toughened epoxy prepreg platforms (e.g., against the 3900/3960 systems) and shares the same Nadcap/AS9100 compliance posture.

Broad incumbents

• SGL Carbon: SGL Carbon is a broader carbon-based materials incumbent producing carbon fiber, graphite electrodes, and composite components across industrial, automotive, and aerospace markets. While not as concentrated in US aerospace prepreg as Toray CMA, it competes on industrial carbon fiber and is a meaningful alternative supplier for European OEMs.

Regional players

• CPC Srl (Carbon Prepreg Composites): CPC is an Italian prepreg manufacturer serving aerospace, motorsport, marine, and industrial customers. It is a regional peer to Toray CMA in Europe on thermoset prepreg, particularly in Formula 1, motorsport, and European aerospace Tier-1 supply chains.

Others

• Archer Aviation (customer/eVTOL demand-side analog): While Archer is an eVTOL OEM and not a materials competitor, it is thematically comparable as a downstream consumer of high-toughness prepreg systems similar to those Toray CMA supplies to Overair. It illustrates the UAM demand pool Toray is positioning into.
• Boeing (key customer, demand-side anchor): Boeing is Toray CMA's anchor aerospace customer and the strategic reason the Tacoma plant was sited adjacent to Boeing's Composite Manufacturing Center. It is included as an 'others' peer because Boeing's program decisions (777/787/777X cadence) directly determine Toray CMA's volume trajectory.

Emerging players

• Sierra Pacific Engineering & Composites: SPEC is a smaller US-based composites parts and prepreg manufacturer serving aerospace, defense, and industrial markets. It represents an emerging/regional peer that competes with Toray CMA at the smaller-volume, custom-program end of the prepreg market.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat6 records

Key risks5 records

Key highlights7 records

Customer concentration

• Facebookfacebook.com/toraycma
• LinkedInlinkedin.com/company/toray-carbon-fibers-america-inc-

Compliance8 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles10 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Toray Carbon Fibers America, Inc.