What Statiflo Group does

Statiflo Group is a privately held UK-headquartered manufacturer of static (motionless) mixing technology for industrial process applications. Founded in 1984 in Macclesfield, Cheshire, the company has grown over 40 years into a global supplier operating through wholly-owned subsidiaries in the United States (Statiflo Corporation), Canada (Statiflo Inc.), and Germany (Statiflo GmbH), complemented by a worldwide network of business partners and local representatives. The company sells into process industries including municipal and industrial water and wastewater treatment, oil/gas/petrochemical, desalination, food and pharmaceutical, marine, brewing, pulp and paper, and general continuous process manufacturing, with an enterprise customer base that includes Southern Water, Thames Water, Veolia, GSK, Unilever, Shell, Saudi Aramco, BP, Chevron, Acciona, Suzuki, and Hitachi Zosen.

Statiflo's core technology rests on fixed-element static mixers that divide flow and create radial mixing without moving parts, applicable across laminar and turbulent flow regimes and across liquid/liquid, gas/liquid, gas/gas, and solid/solid systems. The product portfolio is organized into nine pipe mixer series (100/150 general industrial, 200 hygienic/sanitary, 300 PTFE corrosion resistant, 400 plastic, 500/550 GRP/FRP, 600/650 water treatment, 700 high viscosity, 800/850 steam heater/direct steam injection, plus the S-type) along with channel and duct mixers, Gas Dispersion Systems, Non-Ragging Pipe and Channel Mixers for high-solids wastewater, wafer-style DesalMixer for desalination, and Custody Transfer Mixers achieving C1/C2 ratios above 0.9 per ISO3171 and API 8.2. Since the mid-1990s, all designs have been independently verified by BHR Group Ltd for headloss friction factors and CoV mixture-quality correlations. The portfolio is supported by ISO9001, ASME B31.3, ASME VIII Div 1, ASME 'U' Stamp, EU PED 2014/68/EU, and AD2000 Merkblatt compliance.

The business model is custom-engineered equipment sales with quote-based pricing on a multi-year contract cadence, complemented by professional services including custom design, technical support, and optional on-site installation supervision. Each mixer is specified to customer requirements (pipe diameter, materials of construction, flow regimes, pressure/temperature ratings, applicable design codes), with documented value drivers — 90% power consumption reduction versus dynamic mixers in stirred tanks, maintenance-free operation with no moving parts, reduced chemical consumption via tighter mixture quality, and short process-control loop distances enabling representative sampling at mixer discharge. Statiflo also offers chemical dosing/injection lances and dosing cabinets as accessories. Distribution is direct sales through the four regional offices plus the global partner network, with marketing conducted through a corporate website, blog, social channels, technical guides, and industry exhibitions such as WEFTEC.

Name

Statiflo Group

Legal name

Statiflo Group

Website

https://statiflo.com

Company type

Private

Founded year

1984

Operating status

Operating

Headcount range

11–50 employees

Short description

Statiflo Group is a UK-headquartered, privately held manufacturer of static (motionless) mixers for process industries, serving water, wastewater, oil and gas, petrochemical, desalination, food and pharmaceutical, marine, brewing, and pulp and paper customers across more than 80 countries via wholly-owned subsidiaries and a global partner network.

Ownership category

akta.pro rank

Product category

Industrial Mixing Equipment

NAICS

Pump and Compressor Manufacturing (33391), Other General Purpose Machinery Manufacturing (3339)

SIC

Pumps & Pumping Equipment (3561)

akta.pro primary industry

Chemical Processing Equipment (Reactors, Mixers, Agitators) (IMAHAEAA)

akta.pro secondary industry

Pneumatic Components (FRLs, Cylinders, Valves) (IMAHAGAC)

Keywords

• Static mixers
• Motionless mixers
• Process mixing equipment
• Inline pipe mixers
• Industrial mixing technology

Headquarters

HQ city

Macclesfield

HQ country

United Kingdom

HQ region

Europe

Offices4 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Operations, Personnel, Technology or R&D, Marketing or Sales

Revenue model

1. Static Mixer Equipment Sales: Sale of custom-designed static pipe mixers, channel mixers, duct mixers, and gas dispersion systems. Products are available in various series (100/150, 200, 300, 400, 500/550, 600/650, 700, 800/850) for different industrial applications. Each unit is custom designed to customer specifications with various materials of construction.
2. Accessories and Components: Sales of associated products including chemical dosing/injection lances, dosing cabinets, custody transfer mixers, and spare parts. These complement the core static mixer product line.
3. Engineering and Technical Services: Custom design services, technical support, and installation supervision services. Statiflo offers optional on-site installation supervision and commissioning guidance by qualified engineers.

Pricing tiers

Go-to-market motion1 record

Distribution channels3 records

Marketing channels9 records

Core offering

Statiflo Group designs, manufactures and sells custom-engineered static (motionless) mixers — including inline pipe mixers, channel and duct mixers, gas dispersion systems, custody transfer mixers, and non-ragging wastewater mixers — for process industries worldwide. Products use fixed elements to divide flow and create radial mixing without moving parts, operating across laminar and turbulent flow regimes for liquid/liquid, gas/liquid, gas/gas and solid/solid systems. The portfolio is complemented by dosing lances, dosing cabinets, custom design services, and optional installation supervision.

Product overview

Statiflo Group is a manufacturer of static mixing technology offering a comprehensive portfolio of motionless/hybrid static mixers and related products. The core product line includes pipe static mixers across multiple series (100/150 for general industrial, 200 for hygienic/sanitary, 300 for PTFE corrosion resistant, 400 for plastic, 500/550 for GRP/FRP, 600/650 for water treatment, 700 for high viscosity, 800/850 for steam heating), channel and duct static mixers, gas dispersion systems, wastewater mixers (non-ragging variants), compact wafer-style/desalination mixers, and custody transfer mixers. These are complemented by accessories including chemical dosing/injection lances and dosing cabinets. The products utilize flow division and radial mixing mechanisms to achieve efficient mixing without moving parts, serving industries including water treatment, wastewater, desalination, oil/gas/petrochemical, food/pharmaceutical, pulp/paper, brewing, marine, and continuous process industries.

Differentiator

Problem solved

Functional benefit

Brands

• DesalMixer: Short-length wafer-style static mixer designed for turbulent flow dosing and blending applications in the pretreatment and post treatment stages of water treatment in the desalination process.
• Non-Ragging Mixer

Products and services

• General Industrial Static Mixer (Series 100/150) General industrial inline static mixers with fixed or removable mixing elements, supplied in all metallic materials with optional injectors and sampling points, suitable for a wide range of process industries.
• Hygienic/Sanitary Static Mixer (Series 200) Sanitary and hygienic inline static mixers with removable elements and specialist surface finishes up to 0.38 micron Ra, designed for food, beverage, brewery, and pharmaceutical applications.
• PTFE Corrosion Resistant Static Mixer (Series 300) Static inline mixers with solid PTFE removable elements and PTFE-lined carbon steel housing for corrosive duty applications.
• Plastic Static Mixer (Series 400) Plastic construction static mixers designed for cost-effective general purpose and corrosion-resistant applications.
• GRP/FRP Static Mixer (Series 500/550) Corrosion-resistant GRP/FRP, large-diameter static mixers with fixed elements for corrosive applications in water, wastewater, desalination and pulp industries.
• Water Treatment Static Mixer (Series 600/650) Inline static mixers with fixed mixing elements for water and wastewater treatment industries, available in flanged or plain configurations.
• High Viscosity Static Mixer (Series 700) Static mixers designed specifically for polymer processing with continuous edge-sealed construction to prevent short-circuiting and provide mechanical integrity at high pressure drop.
• Steam Heater/Direct Steam Injection Static Mixer (Series 800/850) Direct steam heaters in steel and exotic alloys with fixed elements and integral steam injector or injector jacket, providing heating without vibration and noise associated with empty pipe injection.
• S-Type Static Mixer Inline static mixers suitable for all process industries, pre-fabricated and packed for rapid delivery from stock.
• Channel and Duct Static Mixers Static mixers for open channels and enclosed ducts designed for water and wastewater treatment plant operation.
• Gas Dispersion Systems Inline gas dispersion systems enabling simultaneous mixing and mass transfer, particularly suited for ozone dispersion in drinking water treatment applications.
• Non-Ragging Pipe Mixer High-performance static mixer specifically designed for sludge mixing or wastewater applications involving rags, fibrous or stringy materials, also known as a Non-Blocking or Non-Clogging Static Mixer.
• Non-Ragging Channel Mixer Non-ragging static channel mixer for dosing additives into wastewater including raw sewage, designed for difficult raw wastewater applications with high rag and fibrous material content.
• Compact Static Mixers (Wafer-Style/DesalMixer) Short-length wafer-style static mixers developed for turbulent flow dosing and blending applications in desalination plant pretreatment and post-treatment processes, featuring very low head loss design.
• Custody Transfer Mixers Versatile custody transfer motionless mixers achieving C1/C2 ratio above 0.9 in accordance with ISO3171 and API 8.2 standards for accurate fiscal measurement in oil, gas and petrochemical applications.
• Chemical Dosing / Injection Lances Chemical dosing and injection lances designed to meet industry needs and maximize mixing performance alongside Statiflo static mixers.
• Dosing Cabinets / Chemical Containment Cabinets Dosing cabinets and chemical containment cabinets designed for safe handling and dosing of chemicals in process applications.
• Engineering and Technical Services Custom design services, technical support, and optional on-site installation supervision and commissioning guidance by qualified engineers, supporting static mixer deployments.

Quantifiable outcome

• 90% reduction in power consumption compared to dynamic mixers in stirred tanks
• +5 more outcomes

Named customers12 records

Segments9 records

Ideal customer profiles7 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature7 records

Partnerships

One partnership is on record.

• BHR Group LtdcoreStrategic or Co-development PartnerLong-standing research partnership since the mid-1990s for independent testing and verification of static mixer designs. BHR Ltd (UK Research Establishment, www.bhrgroup.co.uk) develops friction factors for headloss calculations and correlations for mixture quality (CoV) for both pipe and open channel mixers. BHR's Laser Induced Fluorescence (LIF) rig is used for measuring mixture quality, and their research consortium provides detailed efficiency comparisons of different static mixer designs.

Scale indicators5 records

Recent moves6 records

Expansion highlights5 records

Broad incumbents

• Sulzer: Global industrial engineering group with a mixing and agitation business serving water, wastewater, oil & gas, and process industries. Highly comparable because Sulzer supplies static and dynamic mixers to many of the same end-markets as Statiflo, but with a much larger installed base, broader pump/separator portfolio, and ability to bundle mixers into full process skids.
• Chemineer (NOV Mixers): Long-established industrial mixing business (now part of NOV) offering static and dynamic mixers for chemical, water, and process industries. Comparable in that it supplies both static and dynamic mixers into overlapping verticals, but with a much larger sales and service footprint than Statiflo.
• SPX FLOW: Global process equipment manufacturer with mixing, separation, and fluid handling product lines serving food & beverage, industrial, and oil & gas customers. Comparable because SPX FLOW supplies mixers and process equipment to many of the same end-markets Statiflo serves, but as part of a much broader portfolio.
• Xylem: Global water technology company with pumps, treatment systems, and metering products for municipal and industrial water customers. Comparable because Xylem's water utility customer base (e.g., Southern Water, Thames Water) overlaps Statiflo's, and it increasingly bundles mixing/dosing solutions into water treatment projects, but at far greater scale.

Direct peers

• Koflo Corporation: US-based manufacturer of static (motionless) mixers for water treatment, chemical processing, and industrial applications. Direct competitor to Statiflo with overlapping product line of pipe and inline static mixers, including corrosion-resistant and high-viscosity variants.
• Komax Systems: Manufacturer of static mixers, steam heaters, and heat exchangers serving chemical, water, oil & gas, and food processing industries. Direct comparable because Komax sells static mixers and direct steam injection heaters (overlapping with Statiflo's Series 800/850) into many of the same regulated process end-markets.
• Smith Mixers (a brand of Smith Engineering): Specialist manufacturer of static mixers for chemical processing, water, and oil & gas applications. Direct peer in static mixing technology with comparable product range and application focus.
• Philadelphia Mixing Solutions: Specialist manufacturer of industrial mixers (both static and dynamic) for water, wastewater, chemical, and oil & gas applications. Direct comparable in mixing technology with overlapping customer base in process industries.
• Hayward Gordon: Manufacturer of industrial mixers, agitators, and static mixers for chemical, water treatment, mining, and process industries. Direct peer in industrial mixing with similar custom-engineering business model and comparable application focus.

Emerging players

• Verantis (Koch Modular Process Group): Process equipment provider with mass transfer, mixing, and separation solutions for chemical and environmental applications. Comparable on mixing and mass transfer technology (overlapping with Statiflo's Gas Dispersion Systems), focused on a narrower set of process-industry use cases.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights7 records

Customer concentration

• Xx.com/statiflo
• YouTubeyoutube.com/user/Statiflo
• Facebookfacebook.com/Statiflo
• LinkedInlinkedin.com/company/statiflo

Compliance6 records

Revenue estimate

Valuation estimate

Number of profiles

Subsidiaries3 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Statiflo Group