Wonder Machine Services

What Wonder Machine Services does

Re:Build Cutting Dynamics, formerly Wonder Machine Services and originally Cutting Dynamics (founded 1985), is a precision aerospace component manufacturer operating from a single AS9100D-certified facility at 980 Jaycox Road in Avon, Ohio. The company produces metallic and thermoplastic composite components for commercial aerospace OEMs, defense primes (notably Boeing and Sikorsky), and U.S. Military rotorcraft programs including the UH-60 Black Hawk, HH-60G PAVE Hawk, and CH-47 Chinook. Its core manufacturing capabilities span hydroforming (sheet and tube, including fluid cell hydroforming at 10,000 psi), hot forming of titanium and Inconel at up to 1,600°F, 3- to 5-axis CNC machining across 25 machines, thermoplastic composite manufacturing using PEEK/PEKK/PPS matrices in lengths up to 50 feet, and integrated assembly, kitting, and 4PL sourcing under AS9100 and ITAR compliance.

The business model is direct enterprise B2B sales of custom-manufactured aerospace components under quote-based pricing, complemented by recurring revenue from Sikorsky-approved helicopter phase maintenance kits and patent licensing of the Injection Molded Composite Blank and Guide technology (U.S. Patent No. 10,059,078) into automotive, marine, and construction markets. The company's go-to-market emphasizes a single-supplier value proposition that consolidates machining, hot forming, hydroforming, sourcing, and assembly under one AS9100-certified roof, reducing buyer coordination overhead across what would typically be 4-7 separate suppliers. Distribution is exclusively through direct engagement with procurement and engineering teams at prime contractors and OEMs; marketing channels are limited to a technical blog, LinkedIn presence, and earned media around Boeing Premier Bidder Program membership, patent issuance, and capability milestones.

The entity is a wholly-owned subsidiary of Re:Build Manufacturing, a diversified industrial conglomerate, following a 2021 acquisition. Wonder Machine Services was fully consolidated into the Re:Build Cutting Dynamics operating brand in 2024-2025, eliminating the standalone entity. Headcount, revenue, and contract value data are not disclosed in available materials, limiting precise scale assessment. Named enterprise customers include Boeing, Sikorsky, and the U.S. Military for Black Hawk and Seahawk airframe and component programs, with phase maintenance kits supplied to helicopter MRO providers across 360-, 480-, 720-, and 960-hour flight hour intervals.

Name

Wonder Machine Services

Legal name

Re:Build Cutting Dynamics LLC

Website

https://wondermachine.com

Company type

Private

Founded year

1985

Operating status

Operating

Headcount range

11–50 employees

Short description

Re:Build Cutting Dynamics (formerly Wonder Machine Services / Cutting Dynamics) is an AS9100-certified aerospace precision manufacturer in Avon, Ohio producing hydroformed, hot-formed titanium, CNC-machined, and thermoplastic composite components for Boeing, Sikorsky, and U.S. Military rotorcraft and missile programs.

Ownership category

akta.pro rank

Product category

Aerospace Component Manufacturing

NAICS

Metalworking Machinery Manufacturing (33351), Machine Shops (33271), Machinery Manufacturing (333)

SIC

Aircraft & Parts (3720), Guided Missiles & Space Vehicles & Parts (3760)

akta.pro primary industry

Tooling, Jigs, Fixtures & Molds for Airframe/Composite Manufacturing (IMABAEAI)

akta.pro secondary industry

Metal Forming & Fabrication Machines (Presses, Bending, Shearing, Stamping) (IMAHADAC)

Keywords

• Aerospace component manufacturing
• Precision CNC machining
• Titanium hot forming
• Sheet hydroforming services
• Thermoplastic composites manufacturing

Headquarters

HQ city

Avon

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Supply Chain, Infrastructure, Technology or R&D, Operations, Marketing or Sales

Revenue model

1. Aerospace Component Manufacturing: Revenue generated from manufacturing precision metallic components and thermoplastic composites for aerospace applications including structural parts, airframes, engine components, and assemblies. Services include precision machining, hydroforming, hot forming titanium, fabrication, kitting, and assembly under AS9100 certification.
2. Phase Maintenance Kits: Sale of helicopter maintenance kits including Sikorsky-approved replacement parts organized into color-coded sections for UH-60 Black Hawk helicopters at various flight hour intervals (360, 480, 720, 960 hours).
3. Technology Licensing: Patent licensing for Injection Molded Composite Blank and Guide technology (Patent No. 10,059,078) to automotive, marine, and construction industries.

Go-to-market motion1 record

Distribution channels1 record

Marketing channels3 records

Core offering

Wonder Machine Services (now Re:Build Cutting Dynamics) is a precision aerospace component manufacturer producing metallic and thermoplastic composite parts for commercial and defense aerospace applications. The company consolidates precision CNC machining, hydroforming, hot forming of titanium and other aerospace alloys, thermoplastic composite manufacturing, fabrication, aircraft assembly, and color-coded kitting under a single AS9100-certified facility in Avon, Ohio, supplying primes such as Boeing and Sikorsky.

Product overview

Wonder Machine Services (now Re:Build Cutting Dynamics) is a component manufacturer specializing in precision aerospace manufacturing. The company operates as a platform of integrated manufacturing services including hydroforming, hot forming titanium, precision machining, and thermoplastic composites. They produce metallic components and thermoplastic composite structures for the aerospace industry, serve commercial, defense, industrial, medical, and space/satellite sectors. The company also supplies helicopter parts and kits for Sikorsky platforms including Black Hawk and Seahawk models. Their manufacturing capabilities span from tape consolidation through trimming using in-house 5-axis robots, with full component assembly, custom sub-assemblies, kitting, and 4PL sourcing.

Differentiator

Problem solved

Functional benefit

Products and services

• Aerospace Hydroforming A metal forming process using high-pressure hydraulic fluid to shape metals into precise, complex configurations for aerospace components. Includes sheet hydroforming and tube hydroforming for producing structural components, fuselage frames, wing ribs, ducts, and brackets for aerospace OEMs and defense contractors.
• Hot Forming Titanium A matched metal tool forming process using time, temperature, and pressure to shape titanium, Inconel, and stainless steel into complex aerospace components with increased accuracy by eliminating springback. Hot forming press operates at up to 1,600°F with 30" x 48" heated platens; reduces lead times to 12 weeks with in-house tooling.
• Precision Machining CNC machining services including 2D contour milling, 3-axis, 4-axis, and 5-axis machining for producing complex aerospace components with tight tolerances from aluminum, titanium, stainless steel, and composite materials. Fleet includes 25 CNC machines with 3 programmable CMMs for inspection.
• Thermoplastic Composites Manufacturing Manufacturing of composite components using carbon fiber, glass fiber, and aramid reinforcements with thermoplastic matrices (PEEK, PEKK, PPS, PES, PA) for aircraft structural and interior applications. Patented process allows continuous flat panels to complex shapes in 50-foot lengths using continuous compression molding (CCM), flat consolidation, and traditional stamp/tool forming with 5-axis CNC machining.
• Sikorsky Helicopter Parts and Phase Maintenance Kits Phase maintenance kits and spare parts for Sikorsky helicopters including UH-60 Black Hawk, HH-60G PAVE Hawk, SH-60 Seahawk, and CH-47 Chinook. Includes color-coded kits for 360-hour, 480-hour, 720-hour, and 960-hour flight intervals.
• Fluid Cell Sheet Hydroforming Fluid cell sheet hydroforming using high-pressure hydraulic fluid (10,000 psi) applied via universal diaphragm to form metal sheets over single-sided dies. Uses Triform fluid cell press from Beckwood Press Company with 32-second cycle length and nearly 50% tooling cost reduction versus matched-metal stamping.
• Aircraft Assemblies Integrated aircraft assembly services consolidating component manufacturing, sourcing, and final assembly under AS9100-certified facilities for aerospace OEMs and defense contractors.
• Aerospace Kitting Organization and pre-packaging of aerospace components, hardware, and tools into ready-to-use kits with color-coded packaging, zone/installation packaging, and lot traceability for full quality compliance.

Quantifiable outcome

• Eliminates 4-7 supplier coordination overhead per component
• +4 more outcomes

Named customers3 records

Segments3 records

Ideal customer profiles3 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Partnerships

Two partnerships are on record, tiered core.

• BoeingcoreStrategic or Co-development PartnerCDI manufactures metallic and thermoplastic composite components for Boeing Commercial Airplanes. Earned spot in Boeing Premier Bidder Program in 2021, joining approximately 100 suppliers meeting high quality and delivery criteria.
• SikorskycoreStrategic or Co-development PartnerLong-term supplier of airframes for Black Hawk and Seahawk helicopters. Provides phase maintenance kits for UH-60, HH-60G PAVE Hawk, and CH-47 Chinook helicopters. Over 30 years as reliable supplier of spare parts for rescue helicopters.

Scale indicators8 records

Recent moves6 records

Expansion highlights3 records

Direct peers

• Triumph Group: Produces aerospace structures, precision Machining, and complex components for commercial, business, and military aviation. Comparable to CDI in delivering precision-machined and formed metallic components and assemblies to defense and commercial aerospace primes.
• Magellan Aerospace: Supplies engineered complex metallic components and assemblies for aerospace and defense markets, with strong machining and surface treatment capabilities. Comparable to CDI in precision machining of titanium and aerospace alloys for flight-critical components.
• Spirit AeroSystems: One of the world's largest tier-1 aerostructures suppliers, manufacturing large metallic and composite aircraft structures for Boeing and Airbus. Directly comparable to CDI as a tier-2/3 supplier of metallic and composite structural components and assemblies into the same primes.
• Stelia Aerospace (Airbus Atlantic): Aerostructures arm of Airbus producing metallic and composite fuselage sections, wings, and aerostructures. Comparable to CDI in aerospace composite manufacturing and metallic structural component production for a major OEM.
• Howmet Aerospace: Specializes in titanium and aluminum aerospace components, including casting, forging, and machined parts for jet engines and airframes. Directly comparable to CDI's titanium hot forming, precision machining, and aerospace structural component capabilities.
• Senior plc: Manufactures high-precision components and assemblies for aerospace, defense, and land vehicle markets, including fluid conveyance and structural components. Comparable to CDI in precision metal forming, machining, and assemblies for aerospace primes.
• Precision Castparts (PCC): Subsidiary of Berkshire Hathaway producing complex metal components for aerospace and power generation, including titanium investment castings and machined parts. Comparable to CDI in titanium and complex aerospace component manufacturing for prime contractors.
• GKN Aerospace: Global tier-1 aerostructures and engine components supplier with capabilities in metallic and composite aerostructures, including additive manufacturing. Comparable to CDI in advanced composite manufacturing, metallic forming, and supply to major aerospace OEMs.

Broad incumbents

• TransDigm Group: Acquires and operates proprietary aerospace component businesses across a broader portfolio (heaters, valves, pumps, electronics). Comparable to CDI in aerospace components manufacturing, but operates broader specialty portfolio rather than aerostructures focus.

Emerging players

• Aero-Vac Manufacturing: Mid-sized aerospace contract manufacturer offering precision machining, fabrication, and assembly for aerospace and defense customers. Comparable to CDI as a smaller-scale AS9100-certified precision aerospace component manufacturer serving similar primes.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks5 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/wonder-machine-services-inc

Compliance4 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Wonder Machine Services