Blow Molded Solutions
Blow Molded Solutions is a US-based custom blow molding manufacturer producing hollow plastic parts for automotive, pool, lawn and garden, construction, playground, and consumer goods industries from dual Mayodan, North Carolina manufacturing plants using accumulator-head extrusion technology.
- Company typePrivate
- Founded2009
- HeadquartersMayodan, United States
- Headcount11–50
- GTM typeB2B
- OfferingHardware or Manufacturing
What Blow Molded Solutions does
Blow Molded Solutions is a US-based custom blow molding manufacturer headquartered in Mayodan, North Carolina, producing hollow plastic parts for B2B customers across automotive, playground, pool, lawn and garden, industrial/construction, marine, packaging, appliance, traffic safety, and consumer product segments. Founded in 2009, the company operates two manufacturing plants in Mayodan and has grown to 150+ employees running 18 accumulator-head extrusion blow molding presses, with 6 additional machines scheduled for installation through 2026. Technical capabilities span 8-50 lb head shot sizes, press dimensions of 36"-72" width by 26"-96" length, computerized HMI control systems, 4-component blenders on every machine, and robotic secondary automation for trimming, drilling, and cutout operations. Materials processed include HDPE, LDPE, polypropylene, and recycled plastics.
The business operates a sales-led B2B direct model with project-based quote pricing, engaging customers from sketch/blueprint/CAD file through design assistance, prototype review, molding, post-process machining, assembly, and packaging/warehousing. The company holds ISO 9001:2015 and IATF 16949:2016 certifications (achieved in 2024) and has won the SPE Lewis E. Ferguson Blow Molded Parts Competition three consecutive years (2022-2024), including Industrial Division First Place and People's Choice Awards. JL Audio is a named customer (Can-Am Defender roof part). Revenue is not disclosed, but scale indicators (150+ employees, 18-24 machines, multi-vertical reach) and bootstrapped expansion without external funding rounds suggest a privately held, founder-led company reinvesting operating cash flow into capacity growth. AI/ML capabilities are not referenced; the technology stack is industrial automation, not artificial intelligence.
Blow Molded Solutions firmographics
Firmographics- Name
- Blow Molded Solutions
- Legal name
- Blow Molded Solutions, LLC
- Website
- https://blowmoldedsolutions.com
- Company type
- Private
- Founded year
- 2009
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- Blow Molded Solutions is a US-based custom blow molding manufacturer producing hollow plastic parts for automotive, pool, lawn and garden, construction, playground, and consumer goods industries from dual Mayodan, North Carolina manufacturing plants using accumulator-head extrusion technology.
- Ownership category
- akta.pro rank
Blow Molded Solutions industry classification
Industry- Product category
- Custom Plastics Manufacturing (Blow Molding)
- NAICS
- Plastics Product Manufacturing (3261), Plastics and Rubber Products Manufacturing (326)
- akta.pro primary industry
- Large-Part Blow Molding (Automotive/Industrial Ducts, Tanks) (IMANAGAD)
- akta.pro secondary industries
- Blow-Molded Industrial Containers & Crates (Non-packaging) (IMANAGAF), Blow-Molded Agricultural Containers (Fertilizer, Pesticide) (IMANAGAM), Extrusion Blow-Molded Containers (HDPE/PET Bottles & Jugs) (IMANAGAA)
Keywords
Where Blow Molded Solutions is headquartered
LocationHeadquarters
- HQ city
- Mayodan
- HQ country
- United States
- HQ region
- North America
Offices2 records
Markets served
Blow Molded Solutions business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Personnel, Operations, Infrastructure, Technology or R&D, Marketing or Sales
Revenue model
- Custom Blow Molding Manufacturing: Project-based custom blow molding manufacturing for hollow plastic parts. Customers provide specifications (sketch, blueprint, or CAD files) and receive customized parts. Pricing based on project complexity, materials (HDPE, LDPE, Polypropylene, recycled materials), and volume.
- Secondary Operations and Finishing: Post-process machining, assembly, and finishing services including robotic trimming, precision machining, component addition, flame treatment, and precision trimming
- Design and Engineering Services: Mold design assistance, prototype review, and engineering support services to help optimize designs for manufacturability
- Packaging and Warehousing Services: Integrated packaging and secure warehousing for seamless transition from production to delivery
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Pay-as-you-go | Custom Project-Based Pricing |
Go-to-market motion1 record
Distribution channels1 record
Marketing channels4 records
Blow Molded Solutions product offering
Product offeringCore offering
Blow Molded Solutions is a US-based custom blow molding contract manufacturer that produces hollow plastic parts (8–50 lb head shots) from HDPE, LDPE, polypropylene, and recycled resins. It offers end-to-end services including mold design assistance, prototype review, blow molding production, post-process machining, robotic secondary automation, assembly, packaging, and warehousing. Customers in industries such as automotive, lawn and garden, pool, construction, and consumer products provide sketches, blueprints, or CAD files and receive finished, ready-to-distribute parts.
Product overview
Blow Molded Solutions operates as a custom blow molding manufacturer offering a comprehensive suite of manufacturing services. The core offering is Custom Blow Molding, supported by engineering services including Mold Design Assistance, Blow Molding Prototype Review, and Quick Integration of Existing Parts. Post-production capabilities include Post-Process Machining, Robotic Blow Molding Automations, Post-Process Assembly, and Packaging and Warehousing. The company utilizes accumulator head extrusion blow molding technology with machines ranging from 8 to 50 pounds head shot capacity, processing materials including HDPE, LDPE, polypropylene, and recycled plastics. Both twin head and single head machines are available with 4-component blenders on every machine.
Differentiator
Problem solved
Functional benefit
Products and services
- Custom Blow Molding Contract custom blow molding service producing hollow plastic parts from HDPE, LDPE, polypropylene, and recycled resins using accumulator head extrusion presses. Supports head shot sizes from 8 to 50 pounds and is targeted at OEMs across automotive, lawn and garden, pool, playground, construction, marine, appliance, and consumer products.
- Mold Design Assistance
- Blow Molding Prototype Review Prototype review and design assistance service that tests and validates concepts before full-scale production, covering part dimensions, tolerances, material selection, and environmental considerations. Targeted at manufacturers needing to validate blow molded designs prior to production runs.
- Quick Integration of Existing Parts Service for seamless incorporation of customers' existing parts into the blow molding production line, optimizing budget while maintaining quality. Targeted at manufacturers looking to leverage prior components in new blow molded products.
- Post-Process Machining Precision machining service for blow-molded parts including component addition, machine-to-size, flame treatment, and precision trimming operations. Targeted at manufacturers requiring additional finishing beyond raw blow molded output.
- Robotic Blow Molding Secondary Automations State-of-the-art robotic automation for blow molding secondary operations including drill points, complete cutouts, and precision trimming to enhance efficiency and consistency. Targeted at manufacturers seeking high-uniformity secondary finishing at production scale.
- Post-Process Assembly Comprehensive assembly service combining multiple blow molded parts or incorporating additional elements with customized integration for end products. Targeted at manufacturers that need finished, assembled units rather than loose components.
- Packaging and Warehousing End-to-end packaging and secure warehousing services for smooth transition from production to delivery, including sustainable packaging options. Targeted at manufacturers needing finished, packed, and stored inventory ready for distribution.
Quantifiable outcome
- Shorter cycle times compared to roto-molding resulting in lower production costs
- +2 more outcomes
Companies that use Blow Molded Solutions
Customer profileNamed customers1 record
Segments10 records
Ideal customer profiles5 records
Blow Molded Solutions technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature6 records
Blow Molded Solutions partnerships and signals
Strategic signalPartnerships
One partnership is on record.
- Take Charge MediaminorWebsite design, development, and digital marketing partner. Take Charge Media designed and maintains the corporate website, providing SEO services and local marketing support. Located in North Carolina.
Scale indicators6 records
Recent moves8 records
Expansion highlights5 records
Blow Molded Solutions competitors and assessment
Company assessmentBroad incumbents
- ALPLA: Global plastic packaging and bottle manufacturer with significant blow molding capacity across multiple continents. Operates at vastly greater scale than BMS but overlaps in custom HDPE / PET container blow molding for industrial and consumer customers.
- Amcor: Global packaging giant with substantial blow molded rigid container capacity. Tangentially comparable as a much larger incumbent that competes for blow molded packaging and industrial component programs.
- Silgan Holdings: Large diversified rigid packaging producer with blow-molded container and dispensing closure operations. Overlaps with BMS on blow-molded packaging components but competes from a much broader product portfolio.
Direct peers
- Placon: US-based custom and stock blow molder producing rigid plastic containers and components for food, retail, and industrial customers. Comparable in custom extrusion blow molding and end-market breadth.
- Technimark: Custom plastics manufacturer with blow molding and injection molding capabilities serving automotive, healthcare, and consumer end markets. Headquartered in Asheboro, NC — same regional labor and supplier pool as BMS — making it the closest operational and end-market comparable.
- Apex Plastics: Custom large-part blow molder serving industrial, recreational, and agricultural applications with multi-machine capacity. Direct overlap in large-part accumulator-head capability.
- Custom-Pak: US custom blow molder specializing in large-part hollow plastic components across automotive, industrial, and consumer applications. Direct competitor on the large-part accumulator-head niche BMS targets.
Market position
Strengths4 records
Weaknesses4 records
Competitive moat5 records
Key risks6 records
Key highlights6 records
Customer concentration
Blow Molded Solutions social profiles
Digital presenceBlow Molded Solutions financial estimates
Financial estimateRevenue estimate
Valuation estimate
Blow Molded Solutions leadership team
Management profileNumber of profiles
Blow Molded Solutions funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Blow Molded Solutions M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Blow Molded Solutions
What does Blow Molded Solutions do?
Blow Molded Solutions is a US-based custom blow molding contract manufacturer that produces hollow plastic parts (8–50 lb head shots) from HDPE, LDPE, polypropylene, and recycled resins. It offers end-to-end services including mold design assistance, prototype review, blow molding production, post-process machining, robotic secondary automation, assembly, packaging, and warehousing. Customers in industries such as automotive, lawn and garden, pool, construction, and consumer products provide sketches, blueprints, or CAD files and receive finished, ready-to-distribute parts.
Is Blow Molded Solutions a public or private company?
Blow Molded Solutions is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Blow Molded Solutions founded?
Blow Molded Solutions was founded in 2009. It employs 11 to 50 people.
Where is Blow Molded Solutions based?
Blow Molded Solutions is headquartered in Mayodan, United States, in the North America region.
How does Blow Molded Solutions make money?
Four revenue lines are on record. Custom Blow Molding Manufacturing is the primary driver. The others are secondary Operations and Finishing, design and Engineering Services and packaging and Warehousing Services.
Who are Blow Molded Solutions's main competitors?
Broad incumbents on record are ALPLA, Amcor and Silgan Holdings. Direct peers are Placon, Technimark, Apex Plastics and Custom-Pak.
Does Blow Molded Solutions have an API?
No public API is recorded for Blow Molded Solutions.
What industry is Blow Molded Solutions in?
Blow Molded Solutions's product category is Custom Plastics Manufacturing (Blow Molding). Its primary akta.pro industry code is IMANAGAD, Large-Part Blow Molding (Automotive/Industrial Ducts, Tanks), with a secondary code of IMANAGAF, Blow-Molded Industrial Containers & Crates (Non-packaging). Its NAICS code is 3261.