Coosa Composites
Coosa Composites manufactures fiberglass-reinforced polyurethane foam panels as plywood alternatives, serving 80+ OEMs across marine, commercial transportation, RV, architectural, and industrial sectors from its Pelham, Alabama facility.
- Company typePrivate
- Founded1998
- HeadquartersPelham, United States
- Headcount11–50
- GTM typeB2B
- OfferingHardware or Manufacturing
What Coosa Composites does
Coosa Composites, founded in 1998 and headquartered in Pelham, Alabama, manufactures high-density closed-cell polyurethane foam panels reinforced with continuous strand fiberglass and woven roving as high-performance alternatives to plywood. The company sells three core product lines — Bluewater (structural, 20/26/32 lb/ft³ densities), Nautical (economical, 15/20/24/30 lb/ft³ densities), and Fire-Rated (ASTM E84 Class A certified) — all manufactured to order in the United States from 100% domestically sourced materials. Beyond raw panels, the company offers value-added services including CNC custom cutting and kitting, pre-perforation, and polyurea spray coating for OEM customers.
The company serves approximately 80+ OEM manufacturers across five primary verticals: marine (its anchor segment, with 200,000+ boats on the water containing Coosa products), commercial transportation (buses, trucks, trailers, emergency vehicles, rail), recreational vehicles, architectural and construction, and industrial applications. It reaches customers through a three-channel distribution model — wholesale distributors, small-volume consumer direct, and a dedicated international sales channel — supplemented by direct OEM engagement for custom-cut and kitted parts. Lead times run 30-40 days for standard panels and 60-90 days for custom work.
Revenue is generated through quote-based pricing on panel sales and custom manufacturing services, with no public pricing disclosed. The company is privately held with no institutional funding or parent company disclosed, operates with approximately 11 employees, and has maintained continuous operation for over 25 years under stable private ownership. Key certifications include ASTM E84 Class A (fire), FMVSS 302 (motor vehicle fire), and Buy America compliance, which collectively support expansion into transportation and architectural markets.
Coosa Composites firmographics
Firmographics- Name
- Coosa Composites
- Legal name
- Coosa Composites
- Website
- https://coosacomposites.com
- Company type
- Private
- Founded year
- 1998
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- Coosa Composites manufactures fiberglass-reinforced polyurethane foam panels as plywood alternatives, serving 80+ OEMs across marine, commercial transportation, RV, architectural, and industrial sectors from its Pelham, Alabama facility.
- Ownership category
- akta.pro rank
Coosa Composites industry classification
Industry- Product category
- Composite Materials Manufacturing
- NAICS
- Urethane and Other Foam Product (except Polystyrene) Manufacturing (32615), Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing (326130)
- SIC
- Plastics Foam Products (3086)
- akta.pro primary industry
- Structural Insulated Panels (SIP) & Foam-Core Composite Panel Manufacturing (IMANAIAK)
- akta.pro secondary industries
- Sandwich Panels & Core Materials (Foam, Balsa, Honeycomb) (IMAJAKAD), FRP/GRP & Composite Materials (Resins, Fibers, Core Materials) (IMAJAKAC)
Keywords
Where Coosa Composites is headquartered
LocationHeadquarters
- HQ city
- Pelham
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
Coosa Composites business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Operations, Personnel, Marketing or Sales, Technology or R&D, Infrastructure
Revenue model
- Composite Panel Sales: Sale of Bluewater, Nautical, and Fire-Rated composite panels to OEMs, distributors, and end consumers. Panels are manufactured to order with no inventory maintained. Standard sheet sizes range from 4'x8' to 5'x12', with thicknesses from 1/4" to 2".
- Custom Manufacturing Services: CNC cutting, perforation, and polyurea coating services for volume OEM orders. Custom-cut parts and kits available with kitting, labeling, and protected packaging. Lead time averages 90 days for first article custom parts.
- Custom Cut Parts and Kits: Custom pre-cut parts manufactured via CNC nested shapes to maximize sheet yield. Available on volume basis for qualified OEM orders. Parts labeled and kitted by assembly step to reduce bottlenecks. NDA available upon request.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Pay-as-you-go | Quote-based pricing through distributor network or direct sales |
Go-to-market motion2 records
Distribution channels4 records
Marketing channels6 records
Coosa Composites product offering
Product offeringCore offering
Coosa Composites manufactures high-density, closed-cell polyurethane foam panels reinforced with continuous strand fiberglass and woven roving fiberglass mats, marketed as a rot-resistant alternative to plywood. The portfolio spans three core series — Bluewater (premium structural panels in 20, 26, and 32 lb/ft³ densities), Nautical (economical panels in 15, 20, 24, and 30 lb/ft³ densities), and Fire Rated (ASTM E84 Class A certified variants) — alongside custom CNC cutting, pre-perforation, and polyurea spray coating services for OEM customers in marine, commercial transportation, RV, architectural, and industrial markets.
Product overview
Coosa Composites manufactures high-density, closed-cell polyurethane foam panels reinforced with fiberglass for structural applications as alternatives to plywood. The product portfolio consists of three core panel series: (1) Bluewater Panels — premium structural panels with both continuous strand fiberglass and woven roving reinforcement, available in 20, 26, and 32 lb/ft³ densities; (2) Nautical Panels — economical lightweight panels with continuous strand fiberglass reinforcement only, available in 15, 20, 24, and 30 lb/ft³ densities; and (3) Fire Rated Panels — ASTM E84 Class A certified versions of both Bluewater and Nautical series for fire-sensitive applications. All panels are manufactured in the USA with 100% USA-sourced materials and comply with Buy America certification requirements. The company also offers value-added services including custom CNC cutting and kitting, pre-perforation, and polyurea spray coatings.
Differentiator
Problem solved
Functional benefit
Brands
- Bluewater: Bluewater series composite panels made from high-density closed-cell polyurethane foam reinforced with continuous strand fiberglass and woven roving. Available in three densities: 20, 26, and 32 pounds per cubic foot. Designed for structural applications in marine and high-humidity settings.
- Nautical
- Fire Rated
Products and services
- Bluewater Panels High-density closed-cell polyurethane foam panels reinforced with continuous strand fiberglass and woven roving, available in 20, 26, and 32 lb/ft³ densities. Premium structural panel series for marine, transportation, and construction applications requiring maximum strength, stiffness, and screw retention.
- Nautical Panels Lightweight fiberglass-reinforced composite panels using continuous strand fiberglass in closed-cell polyurethane foam, available in 15, 20, 24, and 30 lb/ft³ densities. Economical panel series for semi-structural and non-structural marine and general applications.
- Fire Rated Panels ASTM E84 Class A certified fire-resistant composite panels available in both Bluewater and Nautical series variants (Fire Rated Bluewater 26, Fire Rated Bluewater 20, Fire Rated Nautical 24, Fire Rated Nautical 20, Fire Rated Nautical 15). Bluewater variants achieved Flame Spread Index of 10 and Smoke Developed Index of 300; Nautical variants achieved Flame Spread Index of 5 and Smoke Developed Index of 250. Standard panels also meet FMVSS 302 fire standard for motor vehicles.
- Custom CNC Cutting and Kitting Services
Quantifiable outcome
- 30-50% lighter than marine plywood depending on density ordered
- +6 more outcomes
Companies that use Coosa Composites
Customer profileNamed customers3 records
Segments5 records
Ideal customer profiles4 records
Coosa Composites technology and API
TechnologyAPI detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature5 records
Coosa Composites partnerships and signals
Strategic signalScale indicators7 records
Recent moves6 records
Expansion highlights6 records
Coosa Composites competitors and assessment
Company assessmentDirect peers
- DIAB: Manufactures foam core sandwich panel materials (PET, PVC, balsa) widely used in marine, transportation, and wind applications. Directly competes with Coosa's foam-core composite panels for the same OEM customer base.
- Gurit: Swiss composites supplier with strong marine and wind energy focus, offering core materials, prepregs, and structural composite panels. Competes directly with Coosa in marine OEM specifications and has transportation exposure.
- Nida-Core: Manufactures end-grain balsa and foam core sandwich panel materials for marine, transportation, and industrial applications. Directly comparable composite panel technology aimed at similar OEM customers.
- King Plastic Corporation: Produces marine-grade HDPE polymer sheets (King Starboard) used as plywood alternatives for boat building and outdoor applications. A direct substitute competitor for marine decking and structural paneling.
- Core Composites: Manufactures composite panels and components for marine, RV, and industrial markets. Direct peer in fiber-reinforced foam-core panels and OEM kitting services.
Broad incumbents
- 3A Composites (Core Materials): Global composite materials group producing balsa core, foam core, and laminated panels across marine, transportation, wind, and construction. Broader portfolio and geographic scale than Coosa but overlapping product lines.
- Hexcel: Large advanced composites manufacturer supplying aerospace, industrial, and transportation with carbon fiber, fiberglass, and honeycomb/foam core materials. A broader incumbent whose sandwich core products intersect Coosa's addressable markets.
- SikaAxson / Sika Composites: Sika's composites division produces core materials, fairing compounds, and bonding systems for marine and transportation. Competes with Coosa as a broader composite materials supplier with established OEM relationships.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights6 records
Customer concentration
Coosa Composites social profiles
Digital presenceCoosa Composites compliance and trust
Trust signalCompliance4 records
Coosa Composites financial estimates
Financial estimateRevenue estimate
Valuation estimate
Coosa Composites leadership team
Management profileNumber of profiles
Profiles10 records
Coosa Composites funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Coosa Composites M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Coosa Composites
What does Coosa Composites do?
Coosa Composites manufactures high-density, closed-cell polyurethane foam panels reinforced with continuous strand fiberglass and woven roving fiberglass mats, marketed as a rot-resistant alternative to plywood. The portfolio spans three core series — Bluewater (premium structural panels in 20, 26, and 32 lb/ft³ densities), Nautical (economical panels in 15, 20, 24, and 30 lb/ft³ densities), and Fire Rated (ASTM E84 Class A certified variants) — alongside custom CNC cutting, pre-perforation, and polyurea spray coating services for OEM customers in marine, commercial transportation, RV, architectural, and industrial markets.
Is Coosa Composites a public or private company?
Coosa Composites is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Coosa Composites founded?
Coosa Composites was founded in 1998. It employs 11 to 50 people.
Where is Coosa Composites based?
Coosa Composites is headquartered in Pelham, United States, in the North America region.
How does Coosa Composites make money?
Three revenue lines are on record. Composite Panel Sales are the primary driver. The others are custom Manufacturing Services and custom Cut Parts and Kits.
Who are Coosa Composites's main competitors?
Direct peers on record are DIAB, Gurit, Nida-Core, King Plastic Corporation and Core Composites. Broad incumbents are 3A Composites (Core Materials), Hexcel and SikaAxson / Sika Composites.
Does Coosa Composites have an API?
No public API is recorded for Coosa Composites.
What industry is Coosa Composites in?
Coosa Composites's product category is Composite Materials Manufacturing. Its primary akta.pro industry code is IMANAIAK, Structural Insulated Panels (SIP) & Foam-Core Composite Panel Manufacturing, with a secondary code of IMAJAKAD, Sandwich Panels & Core Materials (Foam, Balsa, Honeycomb). Its NAICS code is 32615 and its SIC code is 3086.