What Con-Pearl does

Con-pearl GmbH (doing business as Con-Pearl) is a German manufacturer of lightweight polypropylene (PP) corrugated plastic boards and engineered packaging solutions, founded in 1995 and headquartered in Geismar, Thuringia. The company operates three production sites — Geismar (main plant and headquarters), Leinefelde (material recovery and compounding), and Greenville, South Carolina (North American production) — with 250 employees and approximately 10,000 tonnes of annual board output across more than 32,000 m² of production floor space. It is a subsidiary of the Inteplast Group, a private US plastics conglomerate.

The company's core technology is a tri-laminate polypropylene board (con-pearl® Leichtbauplatte) manufactured via thermo-lamination without adhesives, with thicknesses of roughly 3–37 mm. Con-pearl holds a unique position in the corrugated plastic sheeting sector as the only supplier with coextrusion capability, allowing it to combine different polymer properties (e.g., anti-skid TPO surface with stable PP backing) in a single adhesive-free production step. This technology underpins the product portfolio: boards (standard, optimized, and specialty variants), automotive van flooring and side linings (approximately 60% lighter than wood with €300+ per-vehicle annual savings), container systems (LTB, PTB, Light Flow, Oktabin), box systems (stacking, folding, transport), load-securing equipment, foils (Con-Cover™), and a tiered material services offering (Basic, Tech, and Premium polypropylene compounds). All products are 100% recyclable through the Concycling closed-loop take-back program.

Revenue is generated through a sales-led, direct enterprise model with engineered-to-order solutions. Pricing is quote-based for custom specifications and starts at €49 per unit (PTB Ecoline, 1,000-piece minimum) and €79 per unit (LTB Ecoline, 990-unit minimum). Customer segments are diversified across logistics and warehousing, automotive OEM and aftermarket, construction, retail/POS, and industrial compound buyers, with a global footprint spanning Germany, the US, and broader Europe. The company holds IATF 16949, ISO 9001, ISO 14001, ISO 50001, and Entsorgungsfachbetrieb certifications, and maintains a partner network of nine firms including van-conversion specialists (Rahloff, Westag & Getalit), sealing suppliers (SABA), and RFID integrators (Entiac).

Name

Con-Pearl

Legal name

con-pearl GmbH

Website

https://con-pearl.de

Company type

Private

Founded year

1995

Operating status

Operating

Headcount range

11–50 employees

Short description

Con-pearl GmbH is a German manufacturer of lightweight polypropylene corrugated plastic boards and engineered packaging solutions, serving logistics, automotive, construction, and retail customers globally through three production sites in Germany and the United States.

Ownership category

akta.pro rank

Product category

Industrial Plastic Packaging and Lightweight Construction Boards

NAICS

Plastics Packaging Film and Sheet (including Laminated) Manufacturing (326112), Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing (326130), Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing (326113)

SIC

Unsupported Plastics Film & Sheet (3081), Plastics Products, Nec (3089)

akta.pro primary industry

Plastic Films & Laminated Packaging Structures Manufacturing (IMANAEAD)

akta.pro secondary industries

Polyolefin Films (PE/PP: Cast, Blown, BOPP) (IMALABAA), Recyclable/Mono-Material Flexible Packaging (PE/PP-Based, Compatibilized Structures) (IMALABAN), Compounding & Additives for Recycled Plastics (Compatibilizers, Stabilizers, Color) (EUAIAKAJ)

Keywords

• Corrugated plastic sheets
• Lightweight polypropylene boards
• Returnable packaging containers
• Automotive van linings
• Polypropylene recyclate compounds

Headquarters

HQ city

Geismar

HQ country

Germany

HQ region

Europe

Offices3 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Operations, Personnel, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. Boards (con-pearl Leichtbauplatten): Sale of corrugated plastic sheets and boards (Hohlkammerplatten/PP-Leichtbauplatten) in standard and custom dimensions and colours. Boards are customized from material recipe through execution and functionality to surface design.
2. Foils: Sale of foils and bi/tri-laminates (Con-Cover™ product range) for various industrial applications.
3. Technical Solutions (Box Systems, Container Systems, Load Securing): Sale of engineered packaging and logistics solutions including container systems, box systems, load securing equipment, and custom innovations. Solutions include LTB Ecoline, LTB Baseline, PTB Ecoline, LTB Mobile, Light Flow Container, Oktabin, Pallet Outer Sleeve, POS Displays, multi-functional wedges (MK2, MK3a, MK3b), stacking boxes, folding boxes, transport boxes, and accessories.
4. Material Services / Compounds: Custom compound and recyclate production. Design of recyclate compounds with special additives, processing of customer recyclable polypropylene material to granulate. Service tiers: Basic (recyclate for pallets, flower pots), Tech (compound recipes for collapsible bulk containers, wheel housing linings, drainage systems), Premium (highest technical demands for automotive interiors/exteriors, RAL/Pantone colours, precise technical values).

Pricing tiers

Go-to-market motion1 record

Distribution channels1 record

Marketing channels8 records

Core offering

Con-Pearl manufactures lightweight polypropylene (PP) corrugated plastic boards (con-pearl® Leichtbauplatten) and engineers application-specific solutions from them — including foldable container and box systems for logistics, van flooring and side linings for commercial vehicles, load-securing equipment, foils and bi/tri-laminates, and custom polypropylene compounds/recyclates. Solutions are individually engineered per customer from material recipe through dimensions, colours, and functional features, supported by a closed-loop recycling program (Concycling) and certified production in Germany and the USA.

Product overview

Con-Pearl is a globally leading manufacturer of lightweight polypropylene (PP) construction boards and a pioneer in circular economy solutions. The core product is the con-pearl trilaminate corrugated plastic board, available in thicknesses from 3mm to 37mm, which serves as the foundation for their diverse portfolio. The product ecosystem consists of: (1) Board products including standard, optimized, and specialty variants for automotive (van flooring, side linings) and industrial applications; (2) Technical Solutions including container systems (LTB Ecoline, LTB Baseline, LTB Mobile, PTB Ecoline, Light Flow Container, Oktabin, Pallet Outer Sleeve) and box systems (Stacking Box, Folding Box, Transport Box) with various accessories; (3) Material Services offering Basic, Tech, and Premium compound grades from recycled materials; and (4) Load securing equipment (multi-functional wedges). All products are 100% recyclable through their Concycling closed-loop program.

Differentiator

Problem solved

Functional benefit

Brands

• con-pearl®: Core brand name for the company's corrugated plastic sheets and lightweight construction boards made from polypropylene.
• Concycling
• Con-Cover™
• Con-Pearl Ringe

Products and services

• con-pearl® Leichtbauplatte (Lightweight Board) Core trilaminate polypropylene corrugated plastic board manufactured by adhesive-free thermo-lamination, available in thicknesses up to 37 mm, custom colours (RAL/Pantone) and dimensions, and 100% recyclable. Sold to OEMs, converters, and industrial customers as the base material for downstream engineered solutions.
• Optimized con-pearl® Enhanced variant of the corrugated plastic sheet offering up to 1 tonne load capacity on plane surfaces, comparable to wood, while retaining light weight and recyclability.
• Van Flooring (Ladeboden) — Allround / Strong / Safestep Plastic van ply linings for commercial vehicles and vans in three variants — Allround, Strong, and Safestep — offering approximately 60% weight savings versus wood and over €300 per vehicle per year cost savings. Sold to OEMs, van upfitters (e.g., Rahloff, Westag & Getalit), and aftermarket fleet operators.
• Van Side Linings (Seitenwandverkleidung) Side wall coverings for commercial vehicles providing corrosion and rot resistance, lightweight construction, and a high-quality appearance; paired with van flooring for combined weight savings exceeding 80 kg (62%) per vehicle.
• LTB Ecoline (foldable container) Entry-level foldable container system composed of pallet with 9 feet and closed deck, lid with recessed handles, and a ring; external 1200×800×810 mm, 29.9 kg, 533 l usable volume; from €79 per unit for purchases of 990 units.
• LTB Baseline (foldable container) Standard foldable container system with enhanced features for logistics applications requiring higher technical specifications than the Ecoline variant.
• LTB Mobile (mobile foldable container) Foldable container system on casters (Ø 100 mm swivel and fixed), stackable with optional stacking dome; 1200×800×810 mm external, 38.7 kg; designed for mobile handling and warehouse ergonomics.
• PTB Ecoline (Pallet Top Box) Pallet top box designed to fit Euro-sized wooden or plastic pallets; 1236×836×595 mm external with lid, 12.7 kg, 556 l usable volume; from €49 per unit for purchases of 1,000 pieces (price excludes pallet).
• Light Flow Container Container system with bottom slide on short side for material handling of PET preforms, beverage packaging, and similar flow applications.
• Oktabin (octagonal bulk container) Octagonal container system on a 9-foot 1140×1140 mm pallet, suited for heavy weights and loose goods, with 0.895 m³ usable volume.
• Pallet Outer Sleeve Foldable sleeve replacement for stretch film providing dust protection and multiple removal options for palletized goods; CP51500 material, 4.90 kg.
• Stacking Box (Stapelbox) Ready-to-use stackable container with optional roller conveyor assembly, multiple heights and dimensions, RAL colour selection, and individual printing options for warehouse and order-picking use.
• Folding Box (Faltbox) Flexible all-purpose storage and transport box with integrated lid secured by Velcro or cable ties and a waterproof design for industrial and warehouse applications.
• Transport Box (Transportbox) Open, foldable transport box for storage and order picking, using connectors for high stability, intended as a reusable replacement for cardboard storage boxes.
• Multi-Functional Wedges (MK2, MK3a, MK3b) Professional load-securing wedges for fixing rolled goods, cylinders, and barrels during transport and storage; MK2 for asymmetrical fixation, MK3a/MK3b for smooth surfaces with optional rubber bases.
• POS Display Reusable promotional display for retail with modular design for seasonal adjustment, sized for ½ and ¼ pallets.
• Con-Cover™ Foils (bi- and tri-laminates) Range of foils and bi/tri-laminates for industrial coating and surface applications; inner foils can be coex-films combining up to four material properties.
• Basic Compounds Recyclate polypropylene compounds for basic industrial applications such as pallets, multi-functional wedges, flower pots, and general PP products, with in-house material testing (melt flow index 1–30, impact strength, colour matching).
• Tech Compounds Custom polypropylene compound recipes for technical applications including collapsible bulk containers, wheel housing linings, and drainage systems, with controlled mechanical and processing properties.
• Premium Compounds Highest-grade PP compounds for automotive interiors and exteriors such as pillar linings and trunk floorings, supplied in RAL and Pantone colour matches with precise technical values and DBL-compliance support.
• Concycling / eco-loop (closed-loop recycling service) Take-back and recycling service where end-of-life con-pearl products are returned to the company and reprocessed at the Leinefelde compounding facility into new high-quality compounds, supporting circular-economy procurement requirements.

Quantifiable outcome

• Weight savings of approximately 60% versus wood for van flooring; over 80 kg reduction (62%) when using combined ply lining and side lining
• +5 more outcomes

Named customers1 record

Segments5 records

Ideal customer profiles4 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Partnerships

Two partnerships are on record, tiered minor.

• Rahloff Nutzfahrzeuge GmbHminorStrategic or Co-development PartnerPartner company for individual fabrication of van flooring boards. Converts raw con-pearl boards to custom specifications for many commercial utility vehicles and vans, enabling quick turn-around on custom conversions.
• Westag & Getalit AGminorStrategic or Co-development PartnerPartner company for individual fabrication of van flooring boards. Converts raw con-pearl boards to customer-specific dimensions and specifications for commercial utility vehicles.

Scale indicators10 records

Recent moves6 records

Expansion highlights5 records

Broad incumbents

• Inteplast Group: Parent conglomerate of con-pearl and a major North American producer of integrated plastics products, including films, rigid packaging, and engineered materials. Directly comparable as the parent entity whose strategic priorities and capital allocation drive con-pearl's growth trajectory, with overlapping PP and packaging capabilities across the wider group.
• Sealed Air: Global packaging incumbent offering protective and food packaging, including sustainable returnable systems. Comparable in serving logistics and e-commerce customers with reusable/returnable solutions but at much broader scale and across multiple substrates.
• Schoeller Allibert: European leader in returnable plastic packaging (containers, pallets, crates) for logistics, automotive, and retail. Competes directly with con-pearl's LTB/PTB container systems and load-securing products while also offering rigid injection-molded alternatives.
• Laminacorr (Huhtamaki related): Huhtamaki and broader food-and-consumer packaging incumbents offer laminated and molded fiber/plastic protective packaging for similar logistics and food-service end-markets. Overlap on reusable container and tray applications where con-pearl's PP containers compete with incumbent paper/fiber/plastic hybrids.

Direct peers

• Distroplast: European manufacturer of corrugated polypropylene sheets and plastic packaging products, serving logistics, automotive, and industrial markets. Closest direct competitor to con-pearl in the trilaminate/thermo-laminated PP board niche.
• Twinplast: UK-based supplier of corrugated polypropylene sheets, boxes, and bespoke packaging solutions for industrial, automotive, and logistics customers. Competes directly with con-pearl on custom-engineered PP sheet and container products in the UK and broader European market.
• GVH Plastik: Hungarian producer of corrugated polypropylene sheets and returnable plastic packaging for automotive, logistics, and industrial applications. Comparable PP-board product range and customer base across Central and Eastern Europe.
• Corex Plastics (now part of Cormode & Chipson): Manufacturer of corrugated polypropylene sheets and totes under the Corex brand, focused on reusable packaging, automotive, and construction applications in North America and globally. Directly competes with con-pearl on PP corrugated boards, container systems, and automotive/industrial linings.

Regional players

• Smurfit Kappa: Global paper-based packaging leader with growing footprint in reusable and sustainable packaging. Adjacent competitor in reusable container systems and corrugated shipping packaging, especially in European markets where sustainability mandates drive substitution between paper-based and PP-based solutions.

Others

• Borealis (Borouge): Major polyolefin producer (PP and PE) supplying resin feedstock to plastics converters including corrugated PP manufacturers. Comparable as upstream material ecosystem participant whose compounding and recyclate offerings (Borcycle) increasingly overlap with con-pearl's compound business.

Market position

Strengths3 records

Weaknesses5 records

Competitive moat6 records

Customer concentration

• YouTubeyoutube.com/channel/UCOIWWasYjnuCtoPM1l_T6qA
• Facebookfacebook.com/conpearl.ft
• LinkedInlinkedin.com/company/friedola-tech-gmbh
• Instagraminstagram.com/conpearlgmbh

Compliance7 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Con-Pearl