What Alltec does

Alltec Integrated Manufacturing, founded in 1970 and headquartered in Santa Maria, California, is a precision injection molder specializing in aerospace interior and structural components. The company operates as Clayens Santa Maria, LLC following its January 2025 acquisition by France-based Clayens Group. Alltec is AS9100 and ISO 9001 certified, ITAR registered, and RoHS compliant, supplying components such as Passenger Service Units, Gasper air outlets, call buttons, reading light buttons, plenum caps, PSU panels, and in-fill panels to top-tier airlines, OEMs, and MROs including Boeing, Collins Aerospace, Delta Air Lines, and American Airlines.

The company's technical core is in-house vertical integration across the manufacturing lifecycle: mechanical design using ProEngineer CAD/CAM, mold flow analysis, rapid prototyping via SLA, SLS, RIM, CNC, and FDM, rapid and production tooling, precision injection molding, CNC machining of metals and engineering plastics, pad and direct-to-part printing, final assembly, testing, and packaging. Alltec has particular depth in processing specialty materials including Torlon (polyamide-imide) for high-temperature aerospace applications and Magnesium Thixomolding for lightweight structural components, and maintains offshore manufacturing partnerships in China for high-volume production above 1,000,000 units/year.

Alltec runs a sales-led B2B enterprise model with dedicated account representatives and a Director of Aerospace & Defense Business Development. Pricing is quote-based and project-specific, with tooling fees (50% at order, 50% at sample submission) separate from per-part pricing, Net 30 terms, and a $500 minimum purchase order. Customer tooling is retained by the buyer, reinforcing program-level switching costs. Revenue is generated from custom injection molding production, mold fabrication, engineering and design services, CNC machining, and managed offshore production.

Name

Alltec

Legal name

Alltec Integrated Mfg, Inc.

Website

https://alltecmfg.com

Company type

Private

Founded year

1970

Operating status

Operating

Headcount range

101–250 employees

Short description

Alltec Integrated Manufacturing is an AS9100-certified precision injection molder supplying aerospace interior components (PSUs, call buttons, air vents) to Boeing, Collins Aerospace, Delta, and American Airlines. Founded in 1970 in Santa Maria, California, it operates as Clayens Santa Maria, LLC following its January 2025 acquisition.

Ownership category

akta.pro rank

Product category

Aerospace Manufacturing (Precision Injection-Molded Components)

NAICS

Aerospace Product and Parts Manufacturing (33641)

SIC

Aircraft & Parts (3720), Plastics Products, Nec (3089)

akta.pro primary industry

Custom Injection Molding & Contract Manufacturing (Job Shops/CMs) (IMANAFAJ)

akta.pro secondary industry

Aerospace Fasteners & Hardware (IMABANAA)

Keywords

• Aerospace injection molding
• Precision mold fabrication
• CNC machining services
• Magnesium thixomolding
• Aerospace component manufacturing

Headquarters

HQ city

Santa Maria

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Supply Chain, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. Custom Injection Molding Production: Custom injection molding services for aerospace components including air vents, call buttons, lighting controls, seat components, and interior parts. Sold as production orders with tooling fees separate from per-part pricing.
2. Mold Fabrication & Tooling: Precision mold fabrication services, both in-house and through overseas partners. Tooling ownership retained by customer. Pricing: 50% with order, 50% at sample submission.
3. Engineering & Design Services: Front-end design support, mechanical design, and mold-flow analysis provided as value-added services. Includes CAD/CAM design, prototyping, and concurrent engineering.
4. CNC Machining Services: Precision CNC machining for metals (aluminum, stainless steel, copper) and plastics (ABS, glass-filled polycarbonate, Delrin) for prototypes and production components.
5. Off-Shore Manufacturing: Managed overseas manufacturing partnerships in China for cost-effective high-volume production while maintaining Alltec quality control standards.

Pricing tiers

Go-to-market motion2 records

Distribution channels3 records

Marketing channels4 records

Core offering

Alltec is a custom contract manufacturer that designs, prototypes, tools, and produces precision injection-molded aerospace interior components (Passenger Service Units, Gasper air outlets, call buttons, reading light buttons, PSU panels, in-fill panels) and specialty parts using FAA-approved thermoplastics, Torlon (PAI), and Magnesium Thixomolding. It offers a single-source solution spanning mechanical design, mold-flow analysis, rapid prototyping, mold fabrication, injection molding, CNC machining, pad printing, final assembly, and offshore high-volume production under AS9100/ISO9001 quality systems.

Product overview

Alltec Integrated Manufacturing, now part of Clayens, offers a comprehensive suite of precision manufacturing services centered on injection molding for the aerospace industry. The core offering is injection molding, supported by complementary services including mechanical design, prototyping, rapid tooling, mold fabrication, CNC machining, part printing, final assembly and testing. The company also provides specialized capabilities in magnesium thixomolding and Torlon injection molding for high-performance aerospace applications. Materials processing, automation solutions, and offshore manufacturing round out the portfolio, enabling customers to access the full spectrum of manufacturing capabilities from concept through production.

Differentiator

Problem solved

Functional benefit

Products and services

• Injection Molding Custom precision injection molding services using engineering-grade, FAA-approved thermoplastics and composites, delivered under AS9100 aerospace quality certification, for aerospace and industrial applications.
• Mechanical Design CAD/CAM mechanical design service using ProEngineer, including mold design and mold-flow analysis to predict and resolve defects before production.
• Prototyping Rapid prototyping service using Stereolithography (SLA), Selective Laser Sintering (SLS), Reaction Injection Molding (RIM)/urethane castings, CNC machining, and Fused Deposition Modeling (FDM) to validate form, fit, and function quickly.
• Rapid Tooling Fast mold making using aluminum or pre-hardened steel to deliver short-run or bridge production parts in compressed timelines, with full customer ownership of tooling.
• Mold Fabrication Precision mold fabrication with in-house tool-building capabilities and scheduled maintenance to ensure consistent part quality and tool performance.
• CNC Machining Precision CNC machining of metals (Aluminum 6061, Stainless Steel, Copper) and plastics (ABS, glass-filled Polycarbonate, Delrin) for prototypes and production components.
• Part Printing Pad printing and Direct-to-Part printing for flat, curved, and textured surfaces on metal, plastic, and composite components, with in-house design support.
• Final Assembly and Testing Build, test, package, and ship service for aerospace and industrial components, including bar code labeling, as a single-source finishing operation.
• Magnesium Thixomolding Advanced semi-solid metal forming of lightweight, high-strength magnesium alloy components using state-of-the-art Thixomolding equipment, producing parts up to 75% lighter than steel and 33% lighter than aluminum.
• Torlon Injection Molding Precision injection molding of Torlon (polyamide-imide/PAI) parts for aerospace applications, offering high-temperature resistance up to 500°F, superior mechanical strength, and chemical resistance.
• Off-shore Manufacturing Managed offshore manufacturing partnerships in China for cost-effective high-volume production while maintaining Alltec quality control standards; customers engage Alltec directly.

Quantifiable outcome

• 50+ years of aerospace manufacturing experience
• +2 more outcomes

Named customers5 records

Segments3 records

Ideal customer profiles3 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Partnerships

One partnership is on record.

• ClayenscoreStrategic or Co-development Partner · 1 January 2025Alltec became part of the Clayens Group in January 2025. Clayens is a global leader in advanced manufacturing solutions specializing in polymers, composites, and precision metals. The partnership enhances Alltec's capabilities with access to expanded global resources, cutting-edge technologies, and expanded manufacturing capabilities including TORLON and Magnesium Thixomolding.

Scale indicators3 records

Recent moves5 records

Expansion highlights4 records

Direct peers

• AIM Aerospace: AIM Aerospace, a subsidiary of HEICO, manufactures injection molded and composite interior components for commercial aircraft, including PSUs, air vents, and seating structures. It is the most direct competitor to Alltec in the aerospace interior plastics space, serving many of the same airline and OEM customers with comparable AS9100-certified processes.
• Piper Plastics: Piper Plastics is a custom injection molder specializing in complex, tight-tolerance parts for aerospace, medical, and industrial customers. Like Alltec, it offers design support, prototyping, and production molding, and is a comparable specialty plastics processor serving regulated aerospace and medical end markets.
• Engineered Plastic Products Corporation: Engineered Plastic Products Corporation is a custom injection molder serving aerospace, medical, and industrial customers with engineering-grade resins and tight-tolerance production. Its vertical mix of injection molding, assembly, and value-added services directly mirrors Alltec's single-source aerospace contract manufacturing model.
• Protolabs: Protolabs is a digital contract manufacturer offering rapid injection molding, CNC machining, and 3D printing services. It overlaps with Alltec on prototyping and low-volume injection molding, though it serves a broader industrial customer base rather than specializing in certified aerospace interior production.

Broad incumbents

• Plastic Omnium (OPmobility): OPmobility (formerly Plastic Omnium) is a global plastics and composites manufacturer with significant aerospace and automotive interior exposure. While primarily an automotive-tier supplier, its aerospace division competes with Alltec for interior and structural plastic components at major OEMs and benefits from greater scale and geographic reach.
• Senior plc: Senior plc is a global aerospace and defense components manufacturer producing engineered plastics, metal, and composite structures. It is a broader incumbent supplying similar interior, seating, and structural parts to the same aerospace OEMs Alltec serves, with deeper resources and global manufacturing footprint.
• HEICO Corporation: HEICO Corporation is a major aerospace aftermarket and components supplier that owns AIM Aerospace, a direct injection molded interior competitor to Alltec. HEICO's broader portfolio of aerospace parts and MRO offerings makes it a broader incumbent shaping competitive dynamics in aerospace interior plastics.
• Magellan Aerospace: Magellan Aerospace is a global tier-one aerospace manufacturer producing structural components, aero assemblies, and special products. While focused on metallic structures and assemblies rather than plastics, it is a broader incumbent competing for similar aerospace OEM spending and partnership opportunities.
• GKN Aerospace: GKN Aerospace, part of Melrose Industries, is a global tier-one supplier of aerostructures, engine components, and transparencies. Its scale, advanced composites capability, and long-standing OEM relationships position it as a broader incumbent with overlap into high-performance plastics and specialty aerospace materials.

Emerging players

• Xometry: Xometry operates an on-demand manufacturing marketplace connecting buyers with custom injection molding and CNC machining partners. While not a direct injection molder, it competes for the same custom plastics and aerospace sourcing dollars and represents an emerging digital channel that could pressure traditional contract manufacturers like Alltec.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights7 records

Customer concentration

Compliance4 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Alltec