Fuel Safe Systems
Fuel Safe Systems manufactures FIA-FT3 certified safety fuel cells, bladders, and fuel delivery systems for motorsports, defense, aerospace, marine, and industrial customers. Operating from a 93,000 sqft AS9100/ISO 9001 certified facility in Redmond, Oregon, the veteran-owned company sells via direct-to-consumer e-commerce, international dealer network, and custom fabrication.
- Company typePrivate
- Founded1988
- HeadquartersRedmond, United States
- Headcount1–10
- GTM typeB2B
- OfferingHardware or Manufacturing
What Fuel Safe Systems does
Fuel Safe Systems (legal entity: Aircraft Rubber Manufacturing) is a veteran-owned manufacturer of high-performance safety fuel cells, bladder tank containment systems, and complementary fuel delivery components, founded in 1988 and headquartered in Redmond, Oregon. The company's core technology centers on crashworthy fuel containment built from flexible bladder materials, MIL-spec safety foam baffling (MIL-DTL-83054C), anti-slosh foam systems, and rigid aluminum/steel or rotomolded outer containers. Its core product lines include FIA-FT3 certified fuel cells across the Enduro, Sportsman, Core, Race Safe, and Fuel Safe Stage (FSS1/FSS2) tiers with capacities ranging from 4 to 70 gallons and pricing from approximately $599 to over $15,000 per unit, alongside a full ecosystem of replacement bladders, cans, foam, gaskets, plates, nut rings, parts kits, fuel pumps, regulators, surge tanks, and refueling equipment.
The company serves five primary customer segments: motorsports (NASCAR, IndyCar, Formula Drift, drag racing, off-road, vintage), uncrewed systems (defense and civilian UAVs), defense/military (military ground vehicles with proprietary ARM-R-COAT armored coating), aerospace (firefighting aircraft), and marine (subsea and range-extending bladders). Named enterprise customers include NASCAR, IndyCar, Lockheed Martin, General Dynamics, Singer Vehicle Design, Lamborghini Super Trofeo, and Recoil. The company operates a 93,000 sqft single-facility operation housing sales, engineering, manufacturing, and quality assurance, and holds AS9100D aerospace quality certification, ISO 9001, FIA-FT3, and SFI 28.1 certifications.
Revenue is generated through a hybrid go-to-market model combining direct-to-consumer e-commerce (Shopify-powered website at fuelsafe.com with global shipping) for standardized and replacement products, an international dealer network for customers preferring local purchase and installation support, and direct sales for custom fuel cell projects (12-16 week lead times). Recurring revenue is generated through FIA-FT3 recertification services at $300 per universal cell on a 5+2 year certification cycle. The company also operates an outlet store for discounted and blemished inventory, capturing price-sensitive long-tail demand.
Fuel Safe Systems firmographics
Firmographics- Name
- Fuel Safe Systems
- Legal name
- Aircraft Rubber Manufacturing
- Website
- https://fuelsafe.com
- Company type
- Private
- Founded year
- 1988
- Operating status
- Operating
- Headcount range
- 1–10 employees
- Short description
- Fuel Safe Systems manufactures FIA-FT3 certified safety fuel cells, bladders, and fuel delivery systems for motorsports, defense, aerospace, marine, and industrial customers. Operating from a 93,000 sqft AS9100/ISO 9001 certified facility in Redmond, Oregon, the veteran-owned company sells via direct-to-consumer e-commerce, international dealer network, and custom fabrication.
- Ownership category
- akta.pro rank
Fuel Safe Systems industry classification
Industry- Product category
- Racing Fuel Cells
- NAICS
- Motor Vehicle Gasoline Engine and Engine Parts Manufacturing (33631)
- SIC
- Motor Vehicle Parts & Accessories (3714)
- akta.pro primary industry
- Passenger Vehicle Fuel System Manufacturing (ICE) (IMACAAAH)
- akta.pro secondary industry
- Passenger Vehicle Safety Systems Manufacturing (ICE) (IMACAAAO)
Keywords
Where Fuel Safe Systems is headquartered
LocationHeadquarters
- HQ city
- Redmond
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
Fuel Safe Systems business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Supply Chain, Operations, Infrastructure, Marketing or Sales, Technology or R&D
Revenue model
- Fuel Cell Sales: Primary revenue from selling complete fuel cells including FIA-FT3 certified and non-certified options. Product lines include Sportsman, Enduro, Core, and Race Safe cells with various capacity options (4-70 gallons) in aluminum, steel, and rotomolded configurations. Prices range from approximately $599 to over $15,000 depending on product line and specifications.
- Replacement Parts & Bladders: Sales of replacement bladders, cans, foam baffling, gaskets, fuel cell plates, nut rings, and parts kits. Bladder replacement costs range from approximately $470 to $1,687. Includes both FIA-certified and non-certified replacement options.
- Recertification Services: Fuel cell recertification service at $300 for universal fuel cells. Includes inspection, pressure testing, and FIA label renewal extending certification by 2 years. Custom cells vary in price.
- Custom Fabrication Services: Custom fuel cell design and manufacturing services for unique vehicle specifications. Estimated lead times of 12-16 weeks. Includes custom fuel bladder fabrication, industrial bladder manufacturing, and precision machining.
- Fuel Delivery Components: Sales of fuel delivery systems including fuel pumps, regulators, collectors, surge tanks, filters, fittings, sending units, and gauges. Products from brands including Aeromotive, Walbro, Weldon, and Radium Engineering.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| One time/ perpetual license | Pay-as-you-go | Fuel Safe Stage 1 (FIA-FT3 Certified Bladder Assembly) |
| One time/ perpetual license | Pay-as-you-go | Fuel Safe Stage 2 (Complete Fuel Cell with Steel Housing) |
| One time/ perpetual license | Pay-as-you-go | Complete Enduro Cell (FIA-FT3 Certified) |
| One time/ perpetual license | Pay-as-you-go | Replacement Bladders |
| Other | Pay-as-you-go | Recertification Service |
Go-to-market motion1 record
Distribution channels3 records
Marketing channels5 records
Fuel Safe Systems product offering
Product offeringCore offering
Fuel Safe Systems designs, manufactures, and sells high-performance safety fuel cells (FIA-FT3 certified), fuel bladders, replacement parts, fuel delivery systems, and refueling equipment primarily for motorsports applications (NASCAR, IndyCar, drag racing, off-road, circle track), with additional product lines serving defense, aerospace, marine, uncrewed systems, and industrial sectors. The company also provides custom fuel cell fabrication services and FIA-FT3 recertification services, with all design, engineering, and manufacturing performed in-house at its 93,000 sqft Redmond, Oregon facility.
Product overview
Fuel Safe Systems is a veteran-owned manufacturer of high-performance safety fuel cells and fuel systems based in Redmond, Oregon. The company offers a comprehensive portfolio of fuel containment and delivery solutions spanning multiple industries: motorsports (with product lines including Enduro®, Sportsman®, Core®, Race Safe®, and Fuel Safe Stage Series FIA-FT3 certified cells), replacement components (bladders, cans, foam baffling, gaskets, plates, nut rings, and parts kits), fuel delivery systems, and refueling equipment. Beyond motorsports, the company serves defense, aerospace, marine, and industrial sectors with custom fabrication capabilities. Products are designed to contain highly volatile fuels safely during crashes or catastrophic events, featuring specialized mil-spec foam, multi-fuel capable flex composite bladders, and aluminum/steel containers. The company holds AS9100 quality certification and operates from a 93,000 sqft single-facility operation.
Differentiator
Problem solved
Functional benefit
Products and services
- Enduro Racing Fuel Cells FIA-FT3 certified fuel cells built from high-strength molded rubber components, designed for off-road and circle track racing with compatibility for all hydrocarbon fuels and E85 blends.
- Sportsman Racing Fuel Cells Most cost-effective soft bladder fuel cell meeting FIA-FT3 requirements, constructed with proprietary pre-coated fabric for use with hydrocarbon fuels and ethanol blends up to 15%.
- Core Racing Fuel Cells FIA-FT3 certified fuel cells offering an affordable option with high-strength molded rubber components, suitable for off-road and circle track applications.
- Race Safe Racing Fuel Cells Built to Enduro specifications but without FIA certification, offering maximum value and safety at a lower price point for racers.
- Fuel Safe Stage Series (FSS1 & FSS2) Universal FIA-FT3 certified fuel cells. FSS1 features raw aluminum fill plate with bladder assembly only (no outer housing). FSS2 adds anodized black aluminum fill plate with powder-coated steel outer housing.
- Replacement Bladders High-quality replacement bladders for Enduro, Sportsman, and Race Safe fuel cells, including FIA-FT3 certified options. Typically includes foam baffling, fill plate, aircraft-grade nutring, gasket, and internal fuel pickup hose.
- Replacement Cans High-quality aluminum and steel replacement containers/cans for Enduro, Pro Cell, Sportsman, Race Safe, and Custom fuel cells.
- Replacement Baffling Foam Safety foam baffling that prevents fuel sloshing, reduces explosion risk, and meets MIL-DTL-83054C specification. Available in 6, 8, and 12 inch blocks or custom-cut sizes.
- Replacement Gaskets & Bolt Kits Gaskets for standard plate applications ensuring proper seals between plate interfaces. Includes round, oval, and sending unit gaskets in various bolt patterns.
- Fuel Cell Plates Array of plates including blank aluminum plates for modification and off-the-shelf complete fuel cell top plates with fill provisions.
- Nut Rings Lightweight aluminum nut rings accepting 1/4-28 bolts, designed for fill plates, filler necks, fuel pump modules, access plates, cover plates, and fuel level sending units.
- Parts Kits Comprehensive kits including fuel pick-up kits, sending unit installation kits, holding tab kits, and complete gasket kits for various fuel cell models.
- Fuel Delivery Systems Complete fuel system components including fuel pumps (Aeromotive, Walbro, Weldon), fuel pressure regulators, fuel filters, collectors, surge tanks, HydraMats, sending units, and gauges from top racing brands.
- Refueling Equipment Complete refueling solutions including dry breaks, displacement blocks, dump cans, fender adaptors, fuel caps, fill/vent hose, and filler options.
- Uncrewed Systems Fuel Solutions Fuel systems designed for uncrewed vehicles including defense platforms and civilian UAVs, featuring specialized bladders and containment systems.
- Defense Fuel Tanks Military fuel tank solutions including ARM-R-COAT armored coating technology and platform-engineered solutions for ground vehicles and unmanned systems.
- Aerospace Fuel Bladders Fuel bladder solutions for aviation including firefighting aircraft fuel bladders and uncrewed aerial vehicles.
- Marine Fuel Bladders Subsea fuel bladders and range-extending fuel bladders for marine applications.
- Industrial Fuel Systems Custom and contract industrial bladder manufacturing for various non-motorsport applications.
- Custom Fuel Cell Fabrication ISO 9001 certified custom fuel cell fabrication services including bladder tank fabrication, precision machining, welding, rotational molding, and armoring. Estimated lead time 12-16 weeks.
- Fuel Cell Recertification Service Fuel cell recertification service at $300 for universal fuel cells. Includes inspection, pressure testing, and FIA label renewal extending certification by 2 years. Custom cells vary in price.
Quantifiable outcome
- Retains all fuel even when deformed, rolled over, or directly impacted in crash scenarios
- +1 more outcomes
Companies that use Fuel Safe Systems
Customer profileNamed customers7 records
Segments6 records
Ideal customer profiles4 records
Fuel Safe Systems technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature5 records
Fuel Safe Systems partnerships and signals
Strategic signalPartnerships
One partnership is on record.
- Radium EngineeringcoreFuel Safe offers Radium Engineering FCST-X fuel cell surge tank systems and various components. Radium products are sold alongside Fuel Safe cells and offered as integrated solutions for Formula Drift and other racing applications.
Scale indicators5 records
Recent moves6 records
Expansion highlights6 records
Fuel Safe Systems competitors and assessment
Company assessmentDirect peers
- Canton Racing Products: Canton Racing makes fuel cells, fuel system components, and oil pans for circle-track, drag, and road racing — a comparable racing fuel-cell specialist selling directly to amateur and professional racers via similar channels.
- Jaz Products (Fuel Safe / Jaz Fuel Cells): Jaz Products is one of the original FIA-spec fuel bladder brands in U.S. motorsports, with comparable SFI/FIA bladder and can product lines targeting drag, circle track, and offshore racing.
- ATL Fuel Cells: ATL is the most direct competitor to Fuel Safe: a specialist manufacturer of FIA-FT3 certified fuel bladders and cells for motorsports, defense, and aerospace, with overlapping certification portfolio and a similar global dealer footprint.
Broad incumbents
- Holley Performance Brands: Holley is a large specialty automotive aftermarket platform (carburetors, EFI, fuel system components, and now fuel cells) — operates in Fuel Safe's adjacent channel but at a much broader portfolio scale and reach.
- Bosch Motorsport: Bosch Motorsport is a tier-1 supplier of fuel injection, pumps, and engine electronics to professional racing series worldwide — a broad incumbent whose fuel-system expertise and OEM relationships could pressure niche players as it expands.
Regional players
- Safety Systems UK: Safety Systems UK designs and manufactures FIA-FT3 approved fuel bladders and tanks for motorsport with a strong presence in European and Asian racing series — overlapping technology and certification positioning to Fuel Safe.
- Lifeline Fire & Safety Systems: Lifeline manufactures FIA-approved safety fuel cells and foam baffling for motorsport, military, and marine applications — directly comparable product set to Fuel Safe but anchored in the UK/European market with its own dealer network.
Emerging players
- Deatschwerks: Deatschwerks specializes in high-performance fuel pumps, injectors, and fuel system components for motorsport and tuner markets — an emerging player whose fuel-system bundle overlaps with Fuel Safe's delivery components business.
- Radium Engineering: Radium Engineering is a Fuel Safe "core" partner for FCST-X surge tanks and integrated fuel cell solutions, with a direct Formula Drift and motorsport aftermarket channel — increasingly competitive in the integrated fuel cell bundle.
- Aeromotive: Aeromotive is both a Fuel Safe integration partner (pumps/regulators co-sold via fuelsafe.com) and a competing fuel-system components brand serving motorsport, hot rod, and performance street — overlapping in the broader fuel-system bundle Fuel Safe assembles.
Market position
Strengths4 records
Weaknesses5 records
Competitive moat5 records
Key risks7 records
Key highlights7 records
Customer concentration
Fuel Safe Systems social profiles
Digital presenceFuel Safe Systems compliance and trust
Trust signalCompliance5 records
Fuel Safe Systems financial estimates
Financial estimateRevenue estimate
Valuation estimate
Fuel Safe Systems leadership team
Management profileNumber of profiles
Fuel Safe Systems funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Fuel Safe Systems M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Fuel Safe Systems
What does Fuel Safe Systems do?
Fuel Safe Systems designs, manufactures, and sells high-performance safety fuel cells (FIA-FT3 certified), fuel bladders, replacement parts, fuel delivery systems, and refueling equipment primarily for motorsports applications (NASCAR, IndyCar, drag racing, off-road, circle track), with additional product lines serving defense, aerospace, marine, uncrewed systems, and industrial sectors. The company also provides custom fuel cell fabrication services and FIA-FT3 recertification services, with all design, engineering, and manufacturing performed in-house at its 93,000 sqft Redmond, Oregon facility.
Is Fuel Safe Systems a public or private company?
Fuel Safe Systems is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Fuel Safe Systems founded?
Fuel Safe Systems was founded in 1988. It employs 1 to 10 people.
Where is Fuel Safe Systems based?
Fuel Safe Systems is headquartered in Redmond, United States, in the North America region.
How does Fuel Safe Systems make money?
Five revenue lines are on record. Fuel Cell Sales are the primary driver. The others are replacement Parts & Bladders, recertification Services, custom Fabrication Services and fuel Delivery Components.
Who are Fuel Safe Systems's main competitors?
Direct peers on record are Canton Racing Products, Jaz Products (Fuel Safe / Jaz Fuel Cells) and ATL Fuel Cells. Broad incumbents are Holley Performance Brands and Bosch Motorsport. Regional players are Safety Systems UK and Lifeline Fire & Safety Systems. Emerging players are Deatschwerks, Radium Engineering and Aeromotive.
Does Fuel Safe Systems have an API?
No public API is recorded for Fuel Safe Systems.
What industry is Fuel Safe Systems in?
Fuel Safe Systems's product category is Racing Fuel Cells. Its primary akta.pro industry code is IMACAAAH, Passenger Vehicle Fuel System Manufacturing (ICE), with a secondary code of IMACAAAO, Passenger Vehicle Safety Systems Manufacturing (ICE). Its NAICS code is 33631 and its SIC code is 3714.