What Emerging Power does

Emerging Power is a U.S.-based custom battery pack design and manufacturing company headquartered in Hackensack, New Jersey, founded in 2000 and serving OEM and CM customers worldwide. The company operates on a quote-based B2B sales model and produces both custom engineered packs (across Alkaline, Lithium Ion, Li-Polymer, LFP, Lithium Primary, Lithium-Thionyl Chloride, NiMH, and Sealed Lead Acid chemistries) and standardized products distributed under authorized agreements with brand manufacturers including Energizer, RRC Power Solutions, NanoGraf, and Amprius. In-house capabilities extend beyond cell selection to ultrasonic welding, 3D-printed enclosure prototyping, automated three-level testing (incoming, in-process, and final inspection), BMS and PCB integration, custom firmware programming, and regulatory support including UN38.3 transportation certification.

The business is differentiated primarily through its compliance footprint: the operation is ISO 9001-2015 certified, AS9100-2016 certified (aerospace), and ITAR registered for military battery manufacturing with full traceability. The team holds 120+ years of collective experience in custom battery pack design and distribution, including 75+ years specifically on the military engineering side. These credentials support entry into defense, aerospace, medical, industrial, IoT, drone/UAV, and asset-tracking OEMs whose programs require certified suppliers and qualified builds.

Revenue is generated through three primary streams: project-based custom pack manufacturing (treated as one-time contracts), recurring hardware distribution of standardized battery products, and professional design and engineering services bundled into the custom-pack engagement. Pricing is not publicly disclosed; every engagement runs through a Request a Quote workflow and includes the full design-to-production scope (BMS, PCB, enclosure, testing, regulatory, and programming). The company distributes globally from a single U.S. facility and markets primarily through content (blog, newsletter, capabilities pages) aimed at engineering and procurement decision-makers at OEMs and CMs.

Name

Emerging Power

Legal name

Emerging Power

Website

https://emergingpower.com

Company type

Private

Founded year

2000

Operating status

Operating

Headcount range

11–50 employees

Short description

Emerging Power is a Hackensack, NJ-based custom battery pack designer and manufacturer serving OEM and CM customers worldwide across medical, military, aerospace, IoT, drone, and industrial verticals via certified, quote-based engineering engagements and authorized brand distribution.

Ownership category

akta.pro rank

Product category

Custom Battery Pack Manufacturing

NAICS

Battery Manufacturing (33591)

SIC

Electronic & Other Electrical Equipment (No Computer Equip) (3600)

akta.pro primary industry

Battery Modules & Packs (Industrial/Commercial pack assembly) (IMAGAHAB)

akta.pro secondary industries

Battery Management Systems (BMS) & Pack Electronics Manufacturing (EUAFABAJ), Battery Cells (Li-ion, LFP, Sodium-ion, Lead-acid, NiMH) (IMAGAHAA)

Keywords

• Custom battery packs
• Battery pack design
• Lithium-ion manufacturing
• OEM battery solutions
• Battery distribution services

Headquarters

HQ city

Hackensack

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Supply Chain, Operations, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. Custom Battery Pack Manufacturing: Design and manufacture of custom battery packs for OEM applications including Li-Polymer, Lithium Ion, LFP, Lithium Primary, Nickel Metal Hydride, and Sealed Lead Acid battery packs. Revenue generated through one-time project-based contracts for custom solutions with design support services included.
2. Standard Battery Product Distribution: Distribution of standardized battery products including RRC smart battery packs, Energizer batteries, NanoGraf, and Amprius products. Provides ongoing supply relationships with OEMs and CMs.
3. Design and Engineering Services: Comprehensive design support services including BMS integration, PCB development, regulatory compliance support, and custom programming for battery pack solutions.

Go-to-market motion2 records

Distribution channels3 records

Marketing channels3 records

Core offering

Emerging Power designs and manufactures custom battery packs across multiple chemistries (Alkaline, Li-Polymer, Lithium Ion, LFP, Lithium Primary, Lithium-Thionyl Chloride, NiMH, and Sealed Lead Acid) for OEM and CM applications. The company also distributes standardized smart battery packs (RRC series) and partner-brand products (Energizer, NanoGraf, Amprius) while providing full design-support services including BMS integration, PCB development, enclosures, testing, regulatory compliance, and custom programming for commercial and military applications.

Product overview

Emerging Power is a custom battery pack manufacturer offering both custom and standard battery solutions for OEM applications. The product portfolio includes eight custom battery pack types (Alkaline, Li-Polymer, Lithium Ion, Lithium Iron Phosphate/LFP, Lithium Primary, Lithium-Thionyl Chloride, Nickel Metal Hydride, and Sealed Lead Acid) designed and manufactured to customer specifications. The company also distributes standardized products through brand partnerships including Smart RRC Battery Packs (with models RRC1120 through RRC2140 offering various voltages, capacities, and form factors with SMBus/intellectual features), Energizer consumer batteries (E91, E92, E93), NanoGraf 18650 cells, and Amprius products. Additionally, they offer 21700 and 18650 format standardized lithium-ion cells. Services include design support for complete battery packs requiring BMS, PCB, enclosures, testing, regulatory support, and custom programming for commercial and military applications. The company serves markets including medical devices, wireless meters/sensors, asset tracking/GPS, military applications, drones/UAVs, and IoT devices.

Differentiator

Problem solved

Functional benefit

Brands

• Smart RRC Battery Packs: Standardized smart battery packs including RRC1120, RRC1130, RRC2020, RRC2024, RRC2037, RRC2040, RRC2054, RRC2057, RRC2130, RRC2140 series

Products and services

• Custom Battery Pack Design and Manufacturing
• Smart RRC Battery Packs
• Energizer Brand Battery Products
• NanoGraf Battery Products
• Amprius Battery Products
• Standardized Lithium-ion Cells (21700 / 18650)

Quantifiable outcome

• Military battery packs designed to withstand severe heat and cold, high humidity, extreme shock and vibration, and total submersion
• +2 more outcomes

Named customers5 records

Segments6 records

Ideal customer profiles4 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature7 records

Partnerships

Four partnerships are on record, tiered core.

• EnergizercoreChannel Partner/ Reseller/ DistributorEmerging Power is an authorized Energizer battery assembler and distributor. Offers Energizer lithium batteries and alkaline batteries through their product catalog, serving as a key distribution channel for OEM and CM customers worldwide.
• RRC (RRC Power Solutions)coreChannel Partner/ Reseller/ DistributorEmerging Power is an authorized distributor of RRC smart battery packs including RRC1120, RRC1130, RRC2020, RRC2024, RRC2037, RRC2040, RRC2054, RRC2057, RRC2130, and RRC2140 series. These are standardized smart Li-Ion battery packs with SMBus compatibility.
• NanoGrafcoreChannel Partner/ Reseller/ DistributorAuthorized distributor of NanoGraf products including the NanoGraf 18650-M38 cell. NanoGraf provides advanced silicon anode lithium-ion battery technology.
• AmpriuscoreChannel Partner/ Reseller/ DistributorAuthorized distributor of Amprius battery products. Amprius is a leading manufacturer of high-performance lithium-ion batteries with proprietary technology.

Scale indicators3 records

Recent moves6 records

Expansion highlights6 records

Emerging players

• Amprius Technologies: Developer of high-performance silicon-anode lithium-ion cells with custom pack capabilities for aviation, defense, and wearables — comparable to Emerging Power's premium cell distribution partnership and overlapping in defense/drone end markets.

Broad incumbents

• Power-Sonic Corporation: Established battery manufacturer offering a broad range of rechargeable sealed lead-acid, lithium, and custom solutions — comparable end-markets though much larger and more catalog-oriented than Emerging Power.
• EnerSys: Global industrial battery manufacturer with a wide portfolio across motive power, stationary, and specialty lithium solutions — broader incumbent whose specialty/custom work overlaps with Emerging Power's industrial and defense segments.

Direct peers

• Inventus Power: US-based designer and manufacturer of custom and standard battery packs for medical, military, industrial, and commercial OEM customers — closely mirrors Emerging Power's custom-pack, multi-chemistry, B2B OEM/CM model.
• EaglePicher Technologies: Specialty battery and power systems provider focused on defense, aerospace, and medical applications with custom pack capabilities — comparable to Emerging Power's ITAR-registered, AS9100-certified defense work.
• Ultralife Corporation: Designs and manufactures custom lithium-ion and primary battery packs plus smart power management for military, medical, and industrial OEMs — directly comparable to Emerging Power's military and medical custom-pack offering.
• Lithium Werks: Lithium-ion battery pack and cell supplier for industrial, medical, and e-mobility applications — directly comparable to Emerging Power on custom Li-ion pack design and OEM distribution.
• BMZ Group: Custom lithium-ion battery pack designer and manufacturer serving medical, industrial, and mobility OEMs worldwide — strong comparable to Emerging Power on multi-chemistry custom design and OEM focus.

Others

• ABSOPULSE Electronics: Industrial power conversion and battery-related DC power systems manufacturer — adjacent/power-systems peer that often co-designs with custom battery pack providers like Emerging Power.
• RRC Power Solutions: Designer and manufacturer of standard smart Li-ion battery packs for which Emerging Power is an authorized US distributor — relevant ecosystem participant / supplier relationship rather than direct competitor.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights6 records

Customer concentration

Compliance3 records

Revenue estimate

Valuation estimate

Number of profiles

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Emerging Power