PCT Ebeam and Integration
PCT Ebeam and Integration designs and manufactures electron beam and low-energy high-power x-ray systems for industrial manufacturers in flexible packaging, metal coil coating, and food/pharmaceutical processing, selling globally with recurring service and parts revenue.
- Company typePrivate
- Founded1986
- HeadquartersDavenport, United States
- Headcount11–50
- GTM typeB2B
- OfferingHardware or Manufacturing
What PCT Ebeam and Integration does
PCT Ebeam and Integration designs, manufactures, and services electron beam (ebeam) and low-energy, high-power (L.E.H.P.) x-ray systems for industrial manufacturers. Founded in 1986 as PCT Engineered Systems, the company acquired the RPC BroadBeam ebeam technology from Bemis Clysar in 2003, was acquired by Swiss industrial group Comet in 2012, and was divested back to local ownership in November 2018 as PCT Ebeam and Integration, LLC. The product portfolio includes four core ebeam systems — Core 100 (narrow web/HP Indigo integration), Omnia (versatile mid-voltage), Invictus (high-power 300 kV), and Dynamic (sealed-emitter) — plus the eXede x-ray system and Lab-X pilot system, all unified by a patented integrated shield roll design and digital high-voltage power supplies.
The company's primary customers are industrial manufacturers in flexible packaging (ePac, Kala, Charter NEX Films), metal coil coating (Cleveland Steel Container), decorative printing (Interprint, HP), film manufacturing, and food/pharmaceutical processing (Rayfresh Foods). Revenue is generated through direct enterprise sales of capital equipment, recurring spare parts (filaments and foils), service contracts, preventative maintenance, remote diagnostics, custom system integration engineering, and pilot-line proof-of-concept services. The company operates from a 60,000 sq ft manufacturing facility in Davenport, Iowa, sells globally through direct sales and a network of regional representatives across Europe and South Korea, and distributes spare parts to Europe through a Munich-based partner. Karl Swanson serves as General Manager.
PCT Ebeam and Integration firmographics
Firmographics- Name
- PCT Ebeam and Integration
- Legal name
- PCT Ebeam and Integration, LLC
- Website
- https://pctebi.com
- Company type
- Private
- Founded year
- 1986
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- PCT Ebeam and Integration designs and manufactures electron beam and low-energy high-power x-ray systems for industrial manufacturers in flexible packaging, metal coil coating, and food/pharmaceutical processing, selling globally with recurring service and parts revenue.
- Ownership category
- akta.pro rank
PCT Ebeam and Integration industry classification
Industry- Product category
- Industrial Electron Beam and X-ray Systems
- NAICS
- Irradiation Apparatus Manufacturing (334517)
- SIC
- X-Ray Apparatus & Tubes & Related Irradiation Apparatus (3844)
- akta.pro primary industry
- NDT/NDE Inspection Equipment (Ultrasonic, eddy current, radiography, thermography) (IMAGAFAI)
- akta.pro secondary industry
- Industrial Radiography & NDT Services (Gamma radiography, source handling, field inspection) (EUAKAIAF)
Keywords
Where PCT Ebeam and Integration is headquartered
LocationHeadquarters
- HQ city
- Davenport
- HQ country
- United States
- HQ region
- North America
Offices3 records
Markets served
PCT Ebeam and Integration business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Operations, Supply Chain, Technology or R&D, Infrastructure, Marketing or Sales
Revenue model
- Ebeam Systems Sales: Sale of electron beam systems including Core 100, Omnia, Invictus, and Dynamic models. Systems are sold directly to industrial customers for applications including curing, crosslinking, sterilization, and polymerization. Pricing varies by system specifications and configuration.
- X-ray Systems Sales: Sale of low-energy, high-power x-ray systems including eXede and Lab-X pilot systems for applications in food safety, cannabis, pharmaceuticals, medical devices, and phytosanitary control.
- Spare Parts Sales: Sale of spare parts including filaments and foils for ebeam and x-ray systems. Parts can be ordered through the website, with European distribution through partner P7 from Munich, Germany.
- Service and Support: Comprehensive customer service including on-site assistance, remote diagnostics and troubleshooting via Ethernet, after-hours support, customer training (at PCT, on-site, or virtual), preventative maintenance programs, service contracts, and system upgrades or retrofits.
- System Integration Services: Custom mechanical and electrical engineering services, turnkey machine building, and integration solutions. PCT designs, builds, installs, and services custom machinery across automation, web handling, drive systems, coating/laminating systems, and ebeam systems.
- Pilot Line Services: Product development and testing support using PCT's in-house ebeam and x-ray pilot lines in Davenport, Iowa. Customers can run proof-of-concept tests, product development trials, and limited production runs.
Go-to-market motion2 records
Distribution channels4 records
Marketing channels5 records
PCT Ebeam and Integration product offering
Product offeringCore offering
PCT Ebeam and Integration designs and manufactures electron beam (ebeam) systems and low-energy, high-power (L.E.H.P.) x-ray systems for industrial applications including curing, crosslinking, sterilization, and polymerization. The company also provides custom mechanical and electrical system integration services, including turnkey machine building, automation, and legacy system upgrades, supported by a global customer service network with spare parts distribution.
Product overview
PCT Ebeam and Integration offers a comprehensive portfolio of electron beam (ebeam) and x-ray systems combined with system integration services. The core product lines include: (1) Ebeam Systems (Core 100, Omnia, Invictus, Dynamic, EBLab, and Pilot Line) featuring patented integrated shield roll design for curing, crosslinking, sterilization and grafting applications across flexible packaging, tires, coatings and more; (2) X-ray Systems (eXede and Lab-X) delivering low-energy, high-power (L.E.H.P.) processing for food safety, pharmaceuticals, medical devices and industrial applications; and (3) System Integration Services encompassing mechanical and electrical engineering, custom machinery design, legacy system upgrades, industrial safety consulting, and applications/process development. All products are supported by global customer service with technicians in the U.S. and Europe. The company operates from Davenport, Iowa with a 60,000 square foot facility and serves customers worldwide through direct sales and regional representatives.
Differentiator
Problem solved
Functional benefit
Products and services
- Core 100 Ebeam System Purpose-built electron beam system for curing thin coatings and inks on narrow webs, designed to work with HP Indigo 20000 digital presses, with speeds up to 600 ft/min and 80-100 kV accelerating voltage.
- Omnia Ebeam System Flexible and versatile electron beam system handling curing, laminating and light crosslinking needs across multiple industries with 80-150 kV voltage and up to 1,300 ft/min speed.
- Invictus Ebeam System High-performance ebeam workhorse for demanding, high-power applications with accelerating voltages up to 300 kV, designed for crosslinking multi-layer films, curing thick opaque coatings, and processing PSAs.
- Dynamic Ebeam System Ebeam system featuring sealed emitter design for tackling a wide variety of material handling challenges, including R&D lines, narrow web and 3D-part applications with 80-200 kV voltage.
- EBLab Lab-Scale Ebeam System Lab-scale ebeam equipment for research and development; PCT is the North American distributor of the Skan EBLab200 system, a compact and user-friendly unit for research institutions and industrial development.
- Ebeam Pilot Line In-house ebeam pilot line in Davenport, Iowa for proof-of-concept tests, product development trials, and limited production runs, supporting accelerating voltages of 100-300 kV.
- eXede X-ray System Low-energy, high-power (L.E.H.P.) x-ray technology delivering up to 600 kW of in-line, in-house process power for low-energy, high-production processing with patent-pending design.
- Lab-X X-ray Pilot System X-ray pilot system for proof-of-concept tests, product development trials and limited production, rated up to 150 kW with configurable applications including pathogen reduction and sterilization.
- System Integration Services Mechanical and electrical integration solutions including custom machinery design, automation, web handling, drive systems, coating/laminating systems, and legacy system upgrades.
- Industrial Safety Services Safety expertise including machine safety and risk assessments, mechanical and electrical modifications, and radiation surveys, with TÜV Rheinland-certified Functional Safety Engineers and Radiation Safety Officers on staff.
- Legacy Support and Upgrades Bridge solutions and phased approach for integrating the latest controllers, drive systems and HMIs while retaining existing I/O systems, including upgrades for Automax Controls and Reliance Drives to Siemens and Rockwell platforms.
- Customer Service and Support Service with technicians in U.S. and Europe, on-site assistance, remote diagnostics, troubleshooting via Ethernet, after-hours support, preventative maintenance programs, service contracts, and system upgrades or retrofits.
- Spare Parts Spare parts including filaments and foils available through the PCT website and distributed to European customers via partner P7 from Munich, Germany.
Quantifiable outcome
- eXede x-ray system delivers up to 600 kW of in-line process power
- +4 more outcomes
Companies that use PCT Ebeam and Integration
Customer profileNamed customers8 records
Segments5 records
Ideal customer profiles5 records
PCT Ebeam and Integration technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Integration2 records
Feature6 records
PCT Ebeam and Integration partnerships and signals
Strategic signalPartnerships
Ten partnerships are on record, tiered core and minor.
- Riverbend FAME (Federation for Advanced Manufacturing Education)corePCT is one of seven regional manufacturers participating in Riverbend FAME, Iowa's first Federation for Advanced Manufacturing Education chapter. The program enables students to earn an Associate of Applied Science in Industrial Maintenance Technology while receiving paid on-the-job training at the Blong Technology Center. PCT provides training opportunities for future maintenance technicians.
- AkzoNobel IONOMY EcosystemcorePCT Ebeam is one of five technology partners in AkzoNobel's IONOMY ecosystem, a consultancy-led not-for-profit partnership helping coil coaters transition to renewable energy curing technology. Partners include PCT Ebeam, IST METZ, Globus, and Novacel. The ecosystem provides end-to-end support from diagnostics to line redesign.
- HP Graphic Solutions Partner ProgramcorePCT is a member of HP's Graphic Solutions Partner Program, enabling integration of PCT's Core 100 ebeam system with HP Indigo digital presses for curing overprint varnishes and coatings.
- University of IowaminorResearch collaboration with University of Iowa since 2013 focusing on understanding ebeam-initiated polymerization. Collaboration has yielded multiple papers including 'Counting Radicals: Methods to Measure Radiation Yields of Monomers in EB Polymerization' published in UV+EB Technology.
- Mississippi State UniversityminorResearch collaboration focusing on polymerization kinetics and UV/EB dual cure methods for mitigating oxygen inhibition and light attenuation.
- P7minorPCT partnered with P7, an established e-commerce company, to distribute spare ebeam parts to European customers from centrally-located Munich, Germany.
- Rayfresh FoodsminorRayfresh Foods is PCT's development partner for food irradiation and pathogen reduction applications using low-energy x-ray technology.
- Sherkin TechnologiesminorLocal sales representative for PCT covering Ireland, Netherlands, and United Kingdom.
- Global SixminorLocal sales representative for PCT covering South Korea.
- Efsen UV & EB TechnologyminorLocal sales representative for PCT covering Denmark, Estonia, Finland, Latvia, Lithuania, Norway, Poland, and Sweden.
Scale indicators10 records
Recent moves9 records
Expansion highlights5 records
PCT Ebeam and Integration competitors and assessment
Company assessmentDirect peers
- IBA Industrial: Belgian division of IBA specializing in electron beam and x-ray systems for industrial processing, sterilization, and phytosanitary applications. Competes with PCT's eXede and Lab-X x-ray product lines in food and medical device markets.
- Comet Group: Swiss-based global manufacturer of electron beam and x-ray systems for industrial applications. Comet was PCT's former parent from 2012-2018 and remains its most direct head-to-head competitor across ebeam product lines and geographies.
- Skan AG: Swiss manufacturer of lab-scale ebeam equipment; PCT is the North American distributor of Skan's EBLab200 system. A peer in the R&D/institutional segment and a channel partner rather than a competitor.
- SteriBeam: German manufacturer of low-energy electron beam and x-ray systems for sterilization, food irradiation, and phytosanitary applications. Direct competitor in the European x-ray processing equipment market.
- Energy Sciences Inc. US-based manufacturer of electron beam systems for industrial applications including curing, crosslinking, and sterilization. Directly competes with PCT in the flexible packaging, converting, and film manufacturing segments.
- NHV Corporation: Japanese manufacturer of electron beam systems for industrial applications including crosslinking, curing, and film processing. Competes with PCT's Omnia and Invictus product lines in Asian markets.
Broad incumbents
- Mitsubishi Heavy Industries: Large Japanese industrial conglomerate with electron beam systems for materials processing and surface treatment. Competes in adjacent ebeam applications as part of a diversified heavy industrial equipment portfolio.
- Hitachi High-Tech: Japanese conglomerate with electron beam systems used in industrial applications including welding, melting, and materials processing. Offers overlapping ebeam capabilities as part of a much broader industrial technology portfolio.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
PCT Ebeam and Integration social profiles
Digital presencePCT Ebeam and Integration financial estimates
Financial estimateRevenue estimate
Valuation estimate
PCT Ebeam and Integration leadership team
Management profileNumber of profiles
Profiles3 records
PCT Ebeam and Integration funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
PCT Ebeam and Integration M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about PCT Ebeam and Integration
What does PCT Ebeam and Integration do?
PCT Ebeam and Integration designs and manufactures electron beam (ebeam) systems and low-energy, high-power (L.E.H.P.) x-ray systems for industrial applications including curing, crosslinking, sterilization, and polymerization. The company also provides custom mechanical and electrical system integration services, including turnkey machine building, automation, and legacy system upgrades, supported by a global customer service network with spare parts distribution.
Is PCT Ebeam and Integration a public or private company?
PCT Ebeam and Integration is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was PCT Ebeam and Integration founded?
PCT Ebeam and Integration was founded in 1986. It employs 11 to 50 people.
Where is PCT Ebeam and Integration based?
PCT Ebeam and Integration is headquartered in Davenport, United States, in the North America region.
How does PCT Ebeam and Integration make money?
Six revenue lines are on record. Ebeam Systems Sales are the primary driver. The others are X-ray Systems Sales, spare Parts Sales, service and Support, system Integration Services and pilot Line Services.
Who are PCT Ebeam and Integration's main competitors?
Direct peers on record are IBA Industrial, Comet Group, Skan AG, SteriBeam, Energy Sciences Inc. and NHV Corporation. Broad incumbents are Mitsubishi Heavy Industries and Hitachi High-Tech.
Does PCT Ebeam and Integration have an API?
No public API is recorded for PCT Ebeam and Integration.
What industry is PCT Ebeam and Integration in?
PCT Ebeam and Integration's product category is Industrial Electron Beam and X-ray Systems. Its primary akta.pro industry code is IMAGAFAI, NDT/NDE Inspection Equipment (Ultrasonic, eddy current, radiography, thermography), with a secondary code of EUAKAIAF, Industrial Radiography & NDT Services (Gamma radiography, source handling, field inspection). Its NAICS code is 334517 and its SIC code is 3844.