What FWB plastics technology does

FWB Kunststofftechnik GmbH is a German plastics technology manufacturer founded in 1980 in Pirmasens, producing custom injection-moulded parts, in-house tooling, and automation systems. Its core manufacturing capabilities span single-component, two-component (2K), and three-component (3K) injection moulding on machines ranging from 50t to 650t clamping force, using all common thermoplastics. The company operates a fully integrated value chain: CAD-based design, FEM and filling simulation (Cadmould, Ansys), in-house tool manufacturing (wire-cut EDM, die-sinking EDM, 5-axis CNC), injection moulding, Zeiss-based quality control, automation, assembly, and just-in-time logistics. Specialty capabilities include optical injection moulding for LED lenses and polymer optical fibre (POF) components developed since 2007.

The company serves primarily the automotive industry — Tier-1 suppliers and OEMs — producing multi-component interior, exterior, lighting, and electronic housing components. Named customers include Hella, Johnson Controls, Magna Donnelly, and Faurecia. A secondary white goods segment has been served since 1989. The company is IATF 16949:2016 (automotive quality) and ISO 50001 (energy management) certified. Since September 15, 2020, FWB has been a wholly-owned subsidiary of HELLA GmbH & Co. KGaA, which merged with Faurecia to form FORVIA.

FWB monetizes through custom quote-based production contracts tied to individual component specifications, materials, quantities, and delivery requirements, supplemented by standalone tooling orders, custom automation systems, and assembly/logistics services. Pricing is not publicly disclosed; payment terms are 10 days from invoice. The company generates approximately €20 million in annual revenue with roughly 170–200 employees. The company has publicly announced that production will be discontinued and the entity closed at the end of 2026.

Name

FWB plastics technology

Legal name

FWB Kunststofftechnik GmbH

Website

https://fwb-gmbh.de

Company type

Private

Founded year

1980

Operating status

Operating

Headcount range

101–250 employees

Short description

FWB Kunststofftechnik GmbH is a Pirmasens-based German manufacturer of custom injection-moulded plastic parts, in-house tooling, and automation systems, primarily serving automotive Tier-1 suppliers and OEMs such as Hella, Faurecia, Johnson Controls, and Magna Donnelly.

Ownership category

akta.pro rank

Product category

Custom Plastic Injection Molding

NAICS

Plastics Product Manufacturing (3261), Industrial Mold Manufacturing (333511)

SIC

Plastics Products, Nec (3089), Special Industry Machinery (No Metalworking Machinery) (3550)

akta.pro primary industry

Custom Injection Molding & Contract Manufacturing (Job Shops/CMs) (IMANAFAJ)

akta.pro secondary industries

Automotive & Transportation Injection Molded Parts (IMANAFAB), Precision & Micro Injection Molding (IMANAFAH)

Keywords

• Injection molding services
• Plastic tooling manufacturing
• Multi-component molding
• Automotive plastic parts
• Optical injection molding

Headquarters

HQ city

Pirmasens

HQ country

Germany

HQ region

Europe

Offices3 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Supply Chain, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. Custom injection moulding manufacturing: FWB manufactures customer-specific injection-moulded plastic parts (single, multi-component, and hybrid components) and the associated moulds and tools. Revenue is generated through production contracts, with pricing based on individual quotes tailored to the customer's specifications, quantities, and material requirements. The company also offers assembly services, adding to the service revenue stream.
2. Tool and mould manufacturing: In-house design and production of injection moulding tools, jigs, and devices. Tools are manufactured to customer order as part of the overall contract or as standalone tooling orders, contributing to the overall revenue base.
3. Automation systems and special machinery: The company designs and manufactures custom automation equipment, robot grippers, and special-purpose machines, either as part of integrated production solutions or as standalone products for customers.
4. Assembly and logistics services: Assembly of injection-moulded components and just-in-time delivery services are provided as part of the comprehensive customer support, contributing to the revenue mix.

Pricing tiers

Go-to-market motion2 records

Distribution channels1 record

Marketing channels4 records

Core offering

FWB Kunststofftechnik GmbH designs and manufactures custom injection-moulded plastic parts and the associated moulds and tools. Using single, two-component, three-component, and hybrid injection moulding on machines from 50t to 650t clamping force, the company produces precision technical plastic components, in-house tooling, and automation systems primarily for automotive OEMs and tier-1 suppliers.

Product overview

FWB Kunststofftechnik GmbH is a plastic injection molding company offering a comprehensive service portfolio. The core offering consists of custom injection mold manufacturing (Werkzeugbau) and production of injection molded plastic parts (Spritzguss-Produktion) with shot weights of 2–650g, including single-component, multi-component (2K/3K), and hybrid parts. The company operates injection molding machines from 50t to 650t clamping force from Arburg, Engel, Ferromatik, and DEMAG. Supporting services include in-house tool manufacturing with CAD/CAM and 5-axis machining, design/engineering with simulation software (Cadmould, Ansys), quality management with Zeiss coordinate measuring equipment, material planning/logistics, and automation technology. Specialization includes optical components (LED lenses, POF splices/splitters) developed since 2007. The company also provides assembly services and just-in-time delivery.

Differentiator

Problem solved

Functional benefit

Products and services

• Injection Molding Production (Spritzguss-Produktion) Contract manufacturing of custom injection molded plastic parts using 1-component (50t–650t), 2-component (80t–420t), and 3-component (70t–180t) technology, processing all common thermoplastics into sophisticated technical moldings for industrial customers.
• Tool Manufacturing (Werkzeugbau) In-house design and manufacturing of injection molding tools, jigs, and devices using CAD/CAM technology, wire-cut EDM, die-sinking EDM, 5-axis CNC milling, grinding, and welding capabilities, serving customers requiring custom tooling.
• Multi-Component and Hybrid Injection Molded Parts (Mehrkomponenten-Spritzgussteile) Production of complex two-component and three-component injection molded parts using the core-back process, including hybrid components with overmolded inserts and encapsulated elements for automotive, white goods, and electronics applications.
• Optical and Polymer Optical Fiber Components (Optik / POF) Optical plastic parts manufacturing including LED lenses for bicycle headlights and automotive applications, and polymer optical fiber (POF) network components such as splices and splitters, with capabilities in light beam simulation, optical design, and precision injection molding for optics.
• Automation Technology Systems (Automatisierungstechnik) Custom automation systems including robot grippers, special purpose machines, and devices, including fully automated insert molding of contact elements, sold either as integrated production solutions or standalone systems to industrial customers.

Quantifiable outcome

• Turnover exceeded €10 million in 2002 with over 100 employees
• +3 more outcomes

Named customers5 records

Segments3 records

Ideal customer profiles3 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature7 records

Partnerships

Five partnerships are on record, tiered minor.

• University of Applied Sciences Harz (Hochschule Harz)minorStrategic or Co-development PartnerFWB cooperated with the University of Applied Sciences Harz to develop its first product for POF (polymer optical fibre) technology — a splice for connecting polymer optical fibres using UV-light-curing adhesive. The partnership demonstrates FWB's commitment to academic collaboration for product innovation.
• DHBW Mannheim (Duale Hochschule Baden-Württemberg)minorStrategic or Co-development PartnerFWB trains young BA (Bachelor) students in the commercial and development areas in partnership with DHBW Mannheim. This collaboration supports FWB's talent pipeline and connects academic research with practical industrial application.
• BBS Pirmasens (Berufsbildende Schulen)minorOthersFWB maintains close contacts with BBS Pirmasens as part of its regional commitment to training and education. The company also supports local schools and sports clubs.
• Lycée Haut BarrminorOthersPartnership with the French secondary school Lycée Haut Barr, reflecting FWB's regional engagement and cross-border educational cooperation.
• Lycée Henri Nomine (Sarreguemines)minorOthersPartnership with the French secondary school Lycée Henri Nomine, demonstrating FWB's cross-border community engagement in the greater region.

Scale indicators8 records

Recent moves9 records

Expansion highlights4 records

Direct peers

• Röchling Group: German family-owned plastics and composites group with substantial automotive and industrial moulding operations across Europe. Closely comparable to FWB as a continental European contract injection moulder serving tier-1 automotive customers.
• SIMONA AG: German manufacturer of semi-finished plastics and custom-moulded parts serving industrial, automotive and infrastructure customers. Comparable as a mid-sized German plastics processor with a similar automotive/industrial mix to FWB.
• Krallmann Group: German plastics processor offering injection moulding, tool making and assembly for automotive and industrial customers. Closely comparable to FWB in scale, in-house tool integration and automotive tier-1 customer base.

Others

• ENGEL Austria GmbH: Austrian manufacturer of injection moulding machines, automation and turnkey systems. Adjacent to FWB as a supplier of the multi-component (2K/3K) injection moulding machines that are central to FWB's production.
• ARBURG GmbH + Co KG: German manufacturer of injection moulding machines and automation systems. Comparable as a technology reference point for FWB's installed Arburg/Engel/Ferromatik/Demag machinery park, but does not itself produce moulded parts.
• Wittmann Technology GmbH: Austrian supplier of injection moulding automation, robots and auxiliary equipment. Comparable as the type of automation-technology partner that supports FWB's in-house automation department and robot-gripper build capability.

Broad incumbents

• Ensinger GmbH: Larger German plastics processor with broad product lines across engineering plastics, compounds, semi-finished products and custom profiles. Comparable to FWB as a German plastics manufacturer, but operating at greater scale and across more diverse end markets.

Market position

Strengths3 records

Weaknesses4 records

Competitive moat4 records

Key risks6 records

Key highlights6 records

Customer concentration

• Facebookfacebook.com/profile.php
• LinkedInlinkedin.com/company/fwb-kunststofftechnik-gmbh

Compliance3 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles2 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about FWB plastics technology