What Evosys does

Evosys Laser GmbH, founded in 2015 and headquartered in Erlangen, Germany, manufactures industrial laser systems for plastic welding — the precise, contamination-free joining of thermoplastic components used in automotive, medical technology, and consumer goods applications. The portfolio spans modular laser modules (EVO 0550, EVO 0750, EVO 0800TD), process modules, standard and special systems, the compact EvoWeld Mini tabletop machine, the proprietary EvoLaP process-control software, and the EvoInspect optical quality-control systems. The company's competitive position rests on three patented process architectures — Advanced Quasi-Simultaneous Welding (AQW, European patent 2020), EvoClear transparent-to-transparent welding, and Evo2Step absorbing-to-absorbing welding — plus the MiCD Mirror Clamping Device (US patent 2024).

Evosys sells primarily through a direct enterprise sales motion supported by wholly-owned subsidiaries in the USA (Rochester Hills, MI) and China (Suzhou), with an India entity in foundation stage and an international channel partner network spanning 19+ countries. The revenue model combines one-time capital equipment sales (custom quote-based systems, often deployed in multi-year contracts) with recurring services (installation, training, maintenance, spare parts, process optimization) delivered through Evosys Laser Services GmbH, plus contract manufacturing at its Erlangen facility. Pricing is not publicly disclosed and is determined per project based on production scope, automation level, and quality requirements.

The customer base is diversified across automotive (sensors, EV battery components, fluid reservoirs), medical technology (diagnostic cartridges, microfluidic systems, drug delivery housings), and consumer goods (packaging, household appliances, cosmetics), with named reference customers including Fassibottle and dynaCERT. The company is managed by co-Managing Directors Frank Brunnecker and Holger Aldebert and has been repeatedly recognized as a TOP 100 Innovator (2023–2026) and BayernsBest50 awardee (2022, 2025).

Name

Evosys

Legal name

Evosys Laser GmbH

Website

https://evosys-laser.com

Company type

Private

Founded year

2015

Operating status

Operating

Headcount range

51–100 employees

Short description

Evosys Laser GmbH, founded in 2015 in Erlangen, Germany, manufactures industrial laser plastic welding systems and proprietary process technologies for automotive, medical technology, and consumer goods manufacturers worldwide through direct sales and a 19+ country channel network.

Ownership category

akta.pro rank

Product category

Industrial Laser Welding Equipment

NAICS

Other General Purpose Machinery Manufacturing (3339)

SIC

Electronic & Other Electrical Equipment (No Computer Equip) (3600)

akta.pro primary industry

Welding, Joining & Soldering Equipment (Arc, Resistance, Friction, Brazing) (IMAHADAH)

akta.pro secondary industry

Welding & Plasma Power Supplies (Industrial welders, cutting power sources) (IMAGADAI)

Keywords

• Laser plastic welding
• Laser welding systems
• Thermoplastic joining
• Laser welding modules
• Weld inspection systems

Headquarters

HQ city

Erlangen

HQ country

Germany

HQ region

Europe

Offices4 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Technology or R&D, Personnel, Operations, Marketing or Sales, Supply Chain

Revenue model

1. Laser Welding Equipment Sales: Sale of laser plastic welding systems including standard systems, special/custom systems, laser modules, process modules, and inspection systems. Machines designed for 24/7 production environments.
2. Technical Services and Support: Comprehensive lifecycle support through subsidiary Evosys Laser Services including installation, commissioning, training, maintenance, spare parts, process optimization, and remote/on-site assistance.
3. Contract Manufacturing: Contract manufacturing services for laser plastic welding applications, such as the Fassibottle bio-based sports drink bottle production at Evosys contract manufacturing facility.

Pricing tiers

Go-to-market motion3 records

Distribution channels6 records

Marketing channels8 records

Core offering

Evosys manufactures and sells laser plastic welding systems for joining thermoplastic components with precision, cleanliness, and process reliability. The company offers a comprehensive portfolio including laser modules (EVO 0550, 0750, 0800TD), process modules, standard and special laser welding systems, the compact EvoWeld Mini, proprietary EvoLaP control software, and EvoInspect quality inspection systems. It also delivers application design, prototyping, industrial engineering, lifecycle support, and contract manufacturing services through its global subsidiary and partner network.

Product overview

Evosys is a technology leader in laser plastic welding systems, offering a comprehensive portfolio of laser welding solutions for automotive, medical technology, consumer goods, and other specialized industries. The product portfolio consists of modular hardware components (laser modules including EVO 0550, EVO 0750, and EVO 0800TD; process modules; standard and special systems), turnkey systems (EvoWeld series including the compact EvoWeld Mini), proprietary software (EvoLaP), and inspection systems (EvoInspect). The offering also includes patented process technologies such as Evo2Step, EvoClear, and Advanced Quasi-Simultaneous Welding (AQW). Evosys provides full-service support from application design and prototyping through industrial engineering to ongoing technical support and contract manufacturing, delivered through their global network of subsidiaries and representatives.

Differentiator

Problem solved

Functional benefit

Products and services

• EvoWeld Mini Compact tabletop laser plastic welding system for processing small batches, prototypes, and laboratory operations. Features integrated laser, cooling, beam shaping, and control components with laser class 1 compliance and intuitive programming that transfers easily to larger automated systems.
• EVO 0550 Laser Module Compact laser module for precise and reliable welding processes, designed for easy integration into manufacturing environments with a pre-calibrated, built-in laser control system.
• EVO 0750 Laser Module Laser module for flexible use in manufacturing, pre-calibrated with integrated laser control system for simplified worldwide interchangeability across production lines.
• EVO 0800TD Laser Module Laser module with top-down technology for advanced welding applications, enabling beam delivery from above the workpiece for flexible integration into automated production cells.
• Process Modules Flexible process modules for efficient integration into existing production environments, configurable for various automation levels and production scopes.
• Standard Systems Proven standard laser welding systems designed for fast and reliable entry into laser plastic welding production, suitable for series manufacturing environments running 24/7.
• Special Systems Custom-built laser welding systems designed to meet specific process and production requirements for customers with non-standard applications or specialized cycle time and quality needs.
• EvoLaP Software Proprietary field-proven software tool for programming, controlling, and optimizing laser plastic welding processes. Used across the EvoWeld series for welding contour programming.
• EvoInspect Inspection Systems Optical inspection systems for monitoring and quality control of weld seams, available in benchtop, semi-automatic, and fully automatic inline configurations for production environments.
• Application Design Service Early-stage application review, feasibility assessment, component design guidance, and material selection support for manufacturers evaluating laser plastic welding.
• Prototypes Service Prototype welding and process validation including weld trials, sample manufacturing, and documented results for evaluation before series production commitment.
• Industrial Engineering Service Transition support from validated process to production-ready equipment including production scope definition, equipment selection, and installation planning.
• Support Service Technical support throughout system lifecycle including installation, commissioning, training, maintenance, spare parts, and process optimization delivered by Evosys Laser Services.
• Contract Manufacturing Contract manufacturing services for laser plastic welding provided by Evosys Laser Services (ELS), enabling customers to outsource production of laser-welded thermoplastic assemblies.

Quantifiable outcome

• Reduced welding times through AQW process compared to standard single-laser welding
• +3 more outcomes

Named customers2 records

Segments4 records

Ideal customer profiles3 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature8 records

Partnerships

Six partnerships are on record, tiered core and supporting.

• Schaeffler Special MachinerycoreChannel Partner/ Reseller/ Distributor · 1 January 2026Partnership with Schaeffler Group's special-purpose machine manufacturer to establish sales partner team for Eastern United States. Focus on turnkey, highly automated manufacturing solutions for medical technology sector. Joint team led by Denis Wittmaier, Managing Director of Evosys North America Corp.
• Dax ResearchcoreStrategic or Co-development Partner · 1 January 202615+ year partnership expanded to provide direct access to sales, service, and application support on U.S. West Coast. Combined expertise in laser plastic welding for demanding plastic applications. Goal is comprehensive consulting and service offering for North American market.
• TRUmachinescoreChannel Partner/ Reseller/ Distributor · 1 February 2022Polish representative manufacturing specialized machines and workstations. Engineering Manager Tomasz Uzar supervised laser welding projects and is familiar with Evosys equipment and processes. Handles distribution of Evosys laser welding machines in Poland with planned on-site service expansion.
• Tamsa MakinacoreChannel Partner/ Reseller/ Distributor · 1 January 2022Turkish company with 20+ years experience in laser material processing, selling branding, coding and packaging systems. Also produces TAMLAZER marking laser. Contact Mr. Metin Balli provides market access to automotive, electronics, packaging, and medical technology industries. Provides first-level support for Turkish region.
• INTEGO GmbHcoreTechnology or Integration · 1 January 202225+ year partnership with Intego GmbH for optical inspection systems. Supplier of EvoInspect (formerly Intego TMS) inspection systems for weld seam quality control. SPICA Plastics thermographic inspection systems for non-destructive testing. Products include benchtop, laboratory, and inline systems.
• European Regional Development FundsupportingOthersEU regional development fund supporting Evosys Laser GmbH's internationalization efforts in the United States market development.

Scale indicators6 records

Recent moves10 records

Expansion highlights6 records

Broad incumbents

• Coherent Corp: Major US laser systems company (formed via Rofin-Sinar merger) offering industrial laser sources and welding systems. Competes broadly with Evosys in industrial laser welding applications across multiple verticals.
• Emerson (Branson Ultrasonics): Branson Ultrasonics division of Emerson offers plastic welding and joining equipment including ultrasonic and laser-based systems serving automotive, medical, and consumer goods. Large-scale incumbent with broader industrial automation portfolio.
• Trumpf SE + Co. KG: Global industrial laser and machine tool leader with broad laser welding and cutting portfolio including plastic welding applications. Significantly larger scale than Evosys with broader product scope and global service network.
• Amada Miyachi America (pro-beam): Provides laser welding, resistance welding, and hermetic sealing systems for medical device, automotive electronics, and battery applications. Overlaps with Evosys in precision laser plastic and metal welding for regulated industries.

Direct peers

• Herrmann Ultrasonics: Specializes in plastic joining technologies including ultrasonic, vibration, and laser welding systems for thermoplastics. Competes with Evosys in automotive, medical device, and packaging plastic welding applications.
• Telsonic AG: Swiss-based provider of ultrasonic and laser plastic welding systems with overlapping automotive, medical, and packaging customer base. Comparable product portfolio of modular welding systems for industrial production.
• Dukane Intelligent Assembly Solutions: US manufacturer of ultrasonic, vibration, and laser plastic welding equipment serving automotive, medical, and consumer goods manufacturers. Direct competitor in plastic joining technology systems.
• Sonics & Materials: US-based manufacturer of ultrasonic welding and laser plastic welding systems for industrial joining applications. Overlapping product offering in precision plastic component welding.
• LPKF Laser & Electronics: German-based manufacturer of laser systems including plastic welding and laser plastic joining equipment. Directly competes with Evosys in laser transmission welding of thermoplastics for automotive, medical, and electronics applications.
• Bielomatik: German specialist in plastic welding and assembly automation, serving automotive and medical technology customers. Competes with Evosys in turnkey plastic welding production lines and joining modules.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights7 records

Customer concentration

• YouTubeyoutube.com/channel/UCS_W85rP8JubXRshCOBNQBA
• Facebookfacebook.com/evosys.group
• LinkedInde.linkedin.com/company/evosys-laser-gmbh
• Instagraminstagram.com/evosys_laser

Compliance2 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles5 records

Subsidiaries4 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Evosys