Nycon

What Nycon does

Nycon is a privately held US specialty manufacturer of concrete reinforcement fibers, headquartered in Fairless Hills, Pennsylvania, and operating continuously since approximately 1980–1984. The company produces more than 20 fiber SKUs spanning six material categories — PVA, polypropylene, steel, fiberglass, nylon, and macro synthetic — sold under its own brand and used as admixtures in ready-mix, precast, and shotcrete concrete. Its flagship offering is the patented Tuff Mix system, which integrates proprietary PVA fibers into concrete mixes engineered for heavy-impact, abrasion-resistant, and ultra-high-durability applications such as industrial slabs, military ranges, and infrastructure elements. The company also holds US Patent 6,554,465 covering a Tube Feeder device for fiber dosing into concrete.

The business operates a multi-channel go-to-market: direct sales to industrial and infrastructure customers, an e-commerce storefront via Shopify for smaller-volume and contractor demand, and a certified concrete supplier network through which the Tuff Mix system is dispensed into project-ready mixes. Customer segments are diversified across heavy industry (steel, precast, marine), commercial construction, infrastructure, and academic/research institutions. Named customers and case studies include Gerdau Ameristeel (steel), Northeast Precast and SlenderWall (precast and architectural panels), Babylon Yacht Club (marine infrastructure), and Cal Poly SLO (academic testing). Recent commercial activity includes the launch of Daragrout Expand (a branded expansion-grout product adjacent to the core fiber line) and ongoing presence at the World of Concrete trade show.

The company employs between 11 and 50 people, has not disclosed funding rounds, M&A activity, or leadership transitions in the available data, and operates a lean specialty-manufacturing model. No AI/ML capability, data assets, or technology-platform components are documented; the business is positioned as a traditional specialty materials company competing on formulation know-how, patent protection, certified-supplier relationships, and 40+ years of category presence.

Name

Nycon

Legal name

NYCON Corporation

Website

https://nycon.com

Company type

Private

Founded year

1984

Operating status

Operating

Headcount range

11–50 employees

Short description

Nycon is a US specialty manufacturer of 20+ concrete reinforcement fibers (PVA, polypropylene, steel, fiberglass, nylon, macro synthetic), serving industrial, precast, infrastructure, and commercial construction customers via its patented Tuff Mix system, certified supplier network, and direct sales.

Ownership category

akta.pro rank

Product category

Concrete Fiber Reinforcement

NAICS

Cement and Concrete Product Manufacturing (3273), Other Concrete Product Manufacturing (327390)

SIC

Plastic Material, Synth Resin/Rubber, Cellulos (No Glass) (2820), Plastics Products, Nec (3089), Concrete, Gypsum & Plaster Products (3270)

akta.pro primary industry

Concrete Reinforcement Accessories & Fibers (IMADAAAF)

akta.pro secondary industries

Concrete Admixtures & Curing Compounds (IMADAAAL), Concrete Repair, Crack Injection & Grouts (IMADAOAD)

Keywords

• Concrete fiber reinforcement
• PVA fibers
• Steel concrete fibers
• High-performance concrete systems
• Shotcrete fiber additives

Headquarters

HQ city

Fairless Hills

HQ country

United States

HQ region

North America

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Operations, Personnel, Marketing or Sales, Technology or R&D

Revenue model

1. Fiber Product Sales: Nycon sells concrete reinforcement fibers directly through their e-commerce Shopify storefront for smaller quantities (cartons of 33 lb of most fibers) and through direct sales contact for larger bulk quantities. Products include various fiber types (steel, PVA, polypropylene, fiberglass, nylon) with different specifications and price points.
2. Tuff Mix System Distribution: Tuff Mix high-performance concrete system is available exclusively through Nycon's network of certified concrete suppliers. Customers contact Nycon for estimates, and Nycon works with their local concrete supplier to provide Tuff Mix slabs designed to customer specifications.
3. Engineer Consultation Services: Nycon offers complimentary engineering consultation services where experienced engineers review existing project plans and recommend appropriate fiber solutions. This service supports product sales and customer acquisition.

Pricing tiers

Go-to-market motion2 records

Distribution channels3 records

Marketing channels5 records

Core offering

Nycon manufactures and sells concrete fiber reinforcement products across five material categories (PVA, steel, polypropylene/macro, nylon, and fiberglass) used to improve concrete durability, crack control, flexural strength, and impact/abrasion resistance. Its flagship offering is the patented Tuff Mix® high-performance concrete system, distributed exclusively through a network of certified concrete suppliers for heavy-impact applications such as scrap yard slabs. The company also offers the patented Tube Feeder fiber dispenser and the Daragrout Expand aluminum-powder swelling admixture as supporting products.

Product overview

Nycon is a concrete fiber reinforcement company supplying over 20 different fiber types for over 40 years. The product portfolio centers on Tuff Mix®, a patented high-performance concrete system using PVA fibers for ultra-high durability in demanding applications. The core offering consists of multiple fiber categories: steel fibers (SF-B, SF Type-V, SF Type-I N, SSF Type V, SSF Type-I HE, 4G 80/60GH), polypropylene/macro synthetic fibers (XL-200, XL-100, XL, Procon-M, Procon-F), PVA fibers (RSC15, RMS702, RFD400H, RF4000, RECS100, RECD15), nylon fibers (RC, Multimesh, Control Fiber), and fiberglass/AR fibers (NYAR-RV2500-H, NYAR-CS13-H, NYAR-CS12-H, AR-DM, AR-HD, AR-S). Supporting products include Daragrout Expand admixture and Tube Feeder dispenser. These fibers address solutions including crack control, corrosion resistance, durability, enhanced finish, flexural strength, and lightweight applications across commercial slab on ground, composite steel decking, precast, and shotcrete sectors.

Differentiator

Problem solved

Functional benefit

Brands

• Tuff Mix: High-performance concrete system with PVA fibers for heavy impact and abrasion applications such as scrap yard slabs.
• Tube Feeder

Products and services

• Tuff Mix® High-Performance Concrete System Patented mix design combining NYCON PVA fibers with concrete, cut control joints, and proper curing to create ultra-high durability concrete for heavy impact and abrasion applications such as scrap yard slabs and industrial flooring. Provides up to 50% greater surface wear resistance and 5x the durability of high-strength concrete, with compressive strength exceeding 10,500 psi at 28 days and reaching 3,000 psi within 72 hours. Distributed exclusively through Nycon's network of certified concrete suppliers.
• Tube Feeder Fiber Dispenser Proprietary pre-packaged fiber dispenser system (US Patent #6,554,465) for volumetric concrete delivery trucks. Each tube holds 10 pounds of fiber and minimizes fiber handling while improving dosing accuracy for continuous volumetric mixer units.
• Daragrout Expand Aluminum Powder Admixture Aluminum powder admixture used to produce swelling mortars and concretes for filling, injection into voids, and underground structure construction. Tested for homogeneity per DIN V 20000-101 and meets ASTM C1116.
• PVA (Polyvinyl Alcohol) Fiber Family Multi-denier PVA fiber line including RSC15 (8 denier, 4200 ksi flexural strength), RMS702 (5 denier ultra-fine for UHPC), RFD400H (360 denier structural reinforcement), RF4000 (130 denier macro), RECS100 (20 denier for engineered cementitious composites), and RECD15 (coated 8 denier decorative). Uses proprietary molecular hydrogen bonding with concrete matrix for 300% higher bonding than other fiber types. Meets ASTM C1116 Section 4.1.3 and AC32.
• Steel Concrete Fiber Family Steel fiber reinforcement products including SF-B (steel/synthetic blend), SF Type-V (drawn continuously deformed), SF Type-I N (mono-filament copper-coated needles), SSF Type V (stainless steel), SSF Type-I HE (hooked-end stainless), and 4G 80/60GH (high-performance hooked-end, >2,000 N/mm² tensile strength). All meet ASTM A820 for fiber-reinforced concrete; suitable for industrial floors, tunnels, bridges, and shotcrete as welded wire mesh replacement.
• Macro Polypropylene Fiber Family Macro synthetic polypropylene fibers including XL-200 (crimped macro for shrinkage and thermal crack control), XL-100 (high-tensile macro mono-filament), XL (macro fibrillated), Procon-M (3/4 inch mono-filament), and Procon-F (macro fibrillated for tunnel lining). Provide post-crack tensile and flexural strength sufficient to replace welded wire mesh. XL-200 meets ASTM C1116 Type III and ASTM D7508.
• Nylon Concrete Fiber Family Nylon fiber products including RC (2 denier ultra-fine for plastic shrinkage and craze cracking), Multimesh (8 denier mono-filament, ICC-ES ER 5460 evaluated), and Control Fiber (8 denier pre-measured retail packaging for 50 lb concrete bags). Reduce plastic shrinkage, thermal, and craze cracking by slowing bleed water flow.
• Fiberglass and Alkali-Resistant (AR) Fiber Family Glass fiber products including NYAR-RV2500-H (multi-end assembled roving for spray-up), NYAR-CS13-H and NYAR-CS12-H (chopped strand for GFRC/UHPC), AR-DM (alkali-resistant mono-filament for dry mix), AR-HD (alkali-resistant with high dispersion for slabs, precast, countertops), and AR-S (glass spool roving for chopper guns). NYAR-RV2500-H meets ASTM C1666/C1666M and EN 15422.
• Engineer Consultation Service Complimentary engineering consultation where experienced engineers review customer project plans and recommend appropriate fiber reinforcement solutions. Supports product sales and specification decisions for contractors, engineers, and project managers.

Quantifiable outcome

• Tuff Mix delivers up to 50 percent greater resistance to surface wear compared to standard concrete, with compressive strength exceeding 10,500 psi at 28 days and reaching 3,000 psi within 72 hours
• +4 more outcomes

Named customers6 records

Segments5 records

Ideal customer profiles4 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature3 records

Partnerships

One partnership is on record.

• Gerdau AmeristeelcoreStrategic or Co-development PartnerNycon designed and provided Tuff Mix concrete solution for Gerdau Ameristeel's Petersburg, VA steel recycling facility in 2011. This long-term partnership has resulted in a 15+ year service relationship with validated performance data, making Gerdau Ameristeel a flagship case study demonstrating Tuff Mix capabilities.

Scale indicators6 records

Recent moves5 records

Expansion highlights4 records

Direct peers

• Elasto Plastic Concrete (EPC): US-based manufacturer of polypropylene and macro synthetic fibers for concrete reinforcement, including crack-control and shrinkage-compensation products. Competes with Nycon's XL, Procon-M, Procon-F, and XL-100/200 product lines in US commercial construction.
• Euclid Chemical: US-based concrete admixtures and fiber manufacturer offering steel, polypropylene, and nylon fibers for crack control and structural reinforcement. Closest US-based direct competitor to Nycon in fiber portfolio breadth, with comparable size and distribution model.
• Helix Steel: US-based manufacturer of twisted steel fibers (Helix 5-25) for concrete reinforcement replacement of rebar/mesh. Competes with Nycon's steel fiber lines (SF-B, 4G 80/60GH) in industrial slab, tunnel, and precast applications.
• ABC Polymer Industries: US-based manufacturer of macro synthetic and steel fibers for concrete reinforcement. Competes directly with Nycon's XL-100, XL-200, Procon-M, and steel fiber lines for crack control and shotcrete applications in the same US contractor/specifier market.
• BoMetals: US-based steel fiber manufacturer offering cold-drawn and hooked-end fibers for FRC, shotcrete, and precast. Directly comparable to Nycon's steel fiber portfolio (SF Type-V, SF Type-I, 4G 80/60GH) with similar industrial/military construction focus.

Broad incumbents

• Sika AG: Swiss-listed construction chemicals giant offering concrete fibers (steel, polypropylene, macro synthetic) alongside its broader admixtures portfolio. Competes head-to-head with Nycon in fiber-reinforced concrete but bundles fibers with full concrete-chemistry solutions.
• GCP Applied Technologies (Saint-Gobain): Construction-specialty chemicals company (now owned by Saint-Gobain) offering concrete admixtures and fibers including STRUX and Fibermesh synthetic fiber lines. Broader portfolio than Nycon but overlapping polypropylene and macro synthetic fiber categories.
• Master Builders Solutions (BASF): BASF's construction chemicals division offering MasterFiber lines (steel, polypropylene, macro synthetic) for crack control and structural reinforcement. Competes with Nycon across multiple fiber categories but with much broader admixtures/coatings portfolio and global reach.
• Bekaert: Global leader in steel fiber reinforcement for concrete (Dramix), serving industrial floors, tunnels, and precast. Directly comparable to Nycon's steel fiber lines (SF-B, SF Type-V, 4G 80/60GH) but with vastly larger global scale, broader product portfolio, and deeper R&D resources.

Regional players

• Kuraray (PVA fiber division): Japanese chemical company producing PVA fibers (KURALON) used in concrete reinforcement, including engineered cementitious composites (ECCs) — overlapping with Nycon's RSC15 and RF4000 PVA molecular-bonding technology. Comparable PVA fiber technology but primarily serves Asia-Pacific markets.

Market position

Weaknesses5 records

Competitive moat4 records

Key risks5 records

Key highlights6 records

Customer concentration

• Xtwitter.com/nyconcorp
• YouTubeyoutube.com/user/NyconFibers
• Facebookfacebook.com/nyconcorp

Compliance16 records

Revenue estimate

Valuation estimate

Number of profiles

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Nycon