Prosys

What Prosys does

ProSys Fill LLC, founded in 1985 and headquartered in Webb City, Missouri, is a privately held American manufacturer of precision filling machinery for industrial and consumer-product manufacturers. The company designs and builds filling systems for cartridges, squeeze tubes, unit-dose tubes, single and dual-barrel syringes, airless pumps, bottles, and custom containers, serving the pharmaceutical, cosmetics and personal care, adhesives and sealants, greases and lubricants, and food industries. Its product portfolio spans semi-automatic bench-top units through to high-speed fully automatic lines capable of up to 300 units per minute, anchored by a proprietary servo-driven volumetric filling platform with programmable fill profiles, recipe storage, and tool-free changeover.

The company's core technology centers on servo-controlled piston dosing that achieves high accuracy and repeatability across a viscosity range up to 3 million CPS, paired with multiple sealing technologies (hot air, high frequency, ultrasonic) and ancillary modules including the CMX on-demand inline mixing system, ProCase case packing, serialization, and hazardous-location (explosion-proof) control systems. In January 2026, ProSys acquired Pendergraph Machines of Durham, North Carolina, adding hot melt filling capability for lip balms, deodorants, creams, and nutraceutical containers and creating a second US operational site.

ProSys operates a direct enterprise field-sales go-to-market model with three US regional sales contacts and global sales/service reach. Revenue is generated primarily through capital equipment sales with multi-year service relationships, supplemented by 24-hour online parts ordering, same-day parts shipments, field service, equipment rental, scheduled maintenance programs, and training. Pricing is quote-based across the full equipment range. Named customers include J-B Weld (adhesives), HR Pharma (pharmaceutical syringes), and Eco Lips (lip balm/cosmetics), each describing ProSys equipment running near-continuous production shifts with high reliability.

Name

Prosys

Legal name

ProSys Fill LLC

Website

https://prosysfill.com

Company type

Private

Founded year

1985

Operating status

Operating

Headcount range

251–500 employees

Short description

ProSys Fill LLC is a US-based manufacturer founded in 1985 that designs and builds precision servo-driven filling machinery for cartridges, tubes, syringes, airless pumps, bottles, and custom containers, serving pharmaceutical, cosmetics, adhesives, lubricants, and food product manufacturers.

Ownership category

akta.pro rank

Product category

Industrial Filling Machinery

NAICS

Packaging Machinery Manufacturing (333993)

SIC

Special Industry Machinery, Nec (3559), General Industrial Machinery & Equipment (3560)

akta.pro primary industry

Filling & Dosing Machines (Liquid/Powder/Solid) (IMAHAOAF)

akta.pro secondary industries

Filling & Dosing Equipment (Liquid, Powder, Aseptic) (IMALAOAB), Capping, Sealing & Closing Machines (IMAHAOAG)

Keywords

• Filling machinery manufacturing
• Servo-driven filling systems
• Tube filling equipment
• Syringe filling machines
• Hot melt filling systems

Headquarters

HQ city

Webb City

HQ country

United States

HQ region

North America

Offices3 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Supply Chain, Operations, Technology or R&D, Marketing or Sales

Revenue model

1. Filling Machine Sales: Sale of manual, semi-automatic, and fully automated filling equipment including tube fillers, syringe fillers, cartridge fillers, airless pump fillers, bottle fillers, and custom filling systems.
2. Parts and Service: 24-hour online parts ordering, field service, equipment rental, scheduled maintenance programs, same day parts shipments, and equipment manuals.
3. Custom Mix (CMX) Systems: On-demand inline mixing systems that can be integrated with filling machinery or used as standalone units.

Pricing tiers

Go-to-market motion1 record

Distribution channels2 records

Marketing channels4 records

Core offering

ProSys designs, manufactures, and services precision filling machinery for cartridges, squeeze tubes, single and dual barrel syringes, airless pumps, bottles, tins, and custom containers. Its portfolio spans manual, semi-automatic, and fully automated filling systems based on proprietary servo drive filling technology with cycle rates from roughly 10 to 300+ units per minute, complemented by inline mixing, case packing, serialization, and hazardous-area control subsystems. The equipment serves pharmaceutical, cosmetic, adhesive, sealant, grease, lubricant, and food manufacturers in the US and internationally.

Product overview

ProSys is an American manufacturer of high-performance filling machinery founded in 1985, offering a comprehensive portfolio of precision filling equipment. The core product line centers on servo-driven filling technology serving pharmaceutical, cosmetic, adhesive, sealant, lubricant, and food industries. The product range spans multiple container formats including squeeze tubes (RT60, RT90, ProTrac), syringes (single and dual barrel), cartridges, airless pumps, bottles (IL14, IL6, DF series), and chub/sausage packaging, with cycle rates from 10 to 300+ units per minute. ProSys acquired Pendergraph Machines (January 2026) to expand into hot melt filling for cosmetics, adding lip balm (LB-30/60, LB-150/300), deodorant (Flex Fill series), and tin filling (TN-30) capabilities. Supporting technologies include the CMX Custom Mix Processing System for on-demand additive blending, ProCase 10 case packing, turnkey packaging lines, serialization, and hazardous area control systems. The architecture follows a platform-based approach where servo filling technology serves as the foundation, with specialized filling heads, closing stations, and automation levels configured for specific container types and production speeds.

Differentiator

Problem solved

Functional benefit

Products and services

• LB-30/60 Semi-Automatic Lip Balm Filler Semi-automatic hot melt filling system for lip balm sticks with cycle rates up to 30 or 60 PPM, featuring heated product hoppers, positive displacement filling heads, cooling tunnel, and automated capping stations, for cosmetics manufacturers.
• LB-150/300 Fully Automatic Lip Balm Filler Fully automatic hot melt filling line to fill, cool, and cap lip balm sticks at cycle rates up to 300 PPM, featuring positive displacement heated filling heads, cooling tunnel, re-melting station, and automated stick sortation, for high-volume cosmetics manufacturers.
• Flex Fill Series (FF-30, FF-60, FF-80, FF-120) Deodorant & Hot Melt Fillers Automatic hot melt filling lines for deodorant sticks and other hot melt applications with cycle rates from 30 to 120 PPM, including cooling and capping stations, for cosmetics and personal care manufacturers.
• TN-30 Automatic Tin Filler Automatic hot melt filling system for tins and cosmetic containers with cycle rates up to 30 PPM, suitable for sunscreens, face scrubs, hand creams, and candles, for cosmetics and personal care manufacturers.
• RT60 Tube Filling and Sealing System Medium-speed tube filling and closing system with speeds up to 70 tubes per minute, featuring a compact 8-station dial compatible with plastic, laminate, and metal tubes using hot air sealing technology, for cosmetics, pharmaceuticals, and industrial manufacturers.
• RT90 Tube Filler High-speed tube filling system with speeds up to 90 tubes per minute featuring an 8-station dial, servo-driven operations, and compatibility with plastic, laminate, and metal tubes, for cosmetics, pharmaceutical, and industrial manufacturers.
• ProTrac Tube Filler High-speed tube filling system with speeds up to 140-220 tubes per minute featuring a race track design, dual filling and closing stations, and multiple post-filling options, for high-volume cosmetics, pharmaceutical, and industrial manufacturers.
• MTS Semi-Automatic Tube Filler Semi-automatic tube filling and closing system for squeeze tubes up to 25 per minute, including tube load racks, diving nozzle fill station, and closure stations for plastic, laminate, or aluminum tubes, for low-volume manufacturers.
• RT70/85/110 Medium-Speed Tube Fillers Medium-speed automated tube filling and closing solutions with speeds up to 110 tubes per minute, featuring twelve-station indexing dial and hot air sealing technology, for cosmetics, pharmaceutical, and industrial manufacturers.
• MTS Semi-Automatic Syringe Filler Semi-automatic system for filling and closing single barrel syringes up to 15 per minute, including syringe load racks, diving nozzle fill station, and closure stations, for pharmaceutical and animal health manufacturers.
• RS8/RS12 Rotary Syringe Fillers Low to medium-speed automated syringe filling machinery for single barrel syringes up to 55 per minute with automatic sorting capabilities, for pharmaceutical and animal health manufacturers.
• ProTrac High-Speed Syringe Filler High-speed fully automated syringe filling and closing system up to 120 per minute with dual load stations, dual servo fill stations, and dual closure stations, for high-volume pharmaceutical manufacturers.
• MT22 Semi-Automatic Dual Barrel Syringe Filler Semi-automatic dual barrel syringe filling and closing system up to 20 per minute with dual plunger rod or piston insertion and air release capabilities, for pharmaceutical manufacturers of two-component products.
• RSD8/RSD12 Automated Dual Barrel Syringe Fillers Automated dual barrel syringe filling systems with speeds up to 35-40 per minute featuring eight-station indexing dial and automatic sorting capabilities, for pharmaceutical manufacturers of two-component products.
• ProTrac Dual Barrel Syringe Filler High-speed dual barrel syringe filling and closing system up to 100 per minute with automatic sorting and dual servo fill stations, for high-volume pharmaceutical manufacturers of two-component products.
• MTS, RS, and ProTrac Airless Pump Fillers Filling systems for airless pump containers ranging from semi-automatic (15 PPM) to high-speed (90 PPM), with automatic sorting, filling, and closure capabilities, for cosmetics and personal care manufacturers.
• IL14 Continuous Motion Inline Bottle Filler Continuous motion bottle filler capable of processing up to 140 bottles per minute for high-speed production, for food, pharmaceutical, and industrial manufacturers.
• IL6 Intermittent Motion Inline Bottle Filler Intermittent motion bottle filler efficiently filling up to 50 bottles per minute for moderate production demands, for food, pharmaceutical, and industrial manufacturers.
• DF-100/DF-200 Inline Bottle Fillers Automated bottle filling systems with multi-head filling via intermittent motion, capable of handling containers up to 4 inches diameter and 10 inches tall, for food, pharmaceutical, and industrial manufacturers.
• KDC-M Semi-Automatic Chub Filler Compact semi-automatic chub/sausage filling system for short-run, low-volume applications running 5-32 ounce chubs, for grease, lubricant, and food manufacturers.
• VCF 40 Automatic Chub Filler Automatic chub/sausage filling system with speeds up to 40 per minute, handling 5-32 ounce chubs with servo drive systems and volumetric piston filling, for grease, lubricant, and food manufacturers.
• Cartridge Filling Systems High accuracy vertical filling systems designed for the adhesive, sealant, chemical, and grease industries, with multiple automation levels and configurations.
• CMX Custom Mix Processing System On-demand inline manufacturing system that blends color dispersion, catalyst, or unique ingredients into base products with 6-12 gallons per minute flowrate, integrated with filling systems or used as a standalone unit, for manufacturers requiring inline color or additive blending.
• Turnkey Packaging Lines Complete end-to-end packaging solutions integrating ProSys filling systems with downstream equipment for fully automated production lines, for manufacturers seeking single-vendor turnkey installations.
• ProCase 10 Case Packer Compact, horizontal case packer for 10, 14, and 30 oz cartridges with speeds up to 20 cases per minute, handling corrugated and folding board materials, for adhesive and industrial manufacturers.
• Custom Filling Systems Bespoke filling machinery engineered to unique container, viscosity, and production-rate specifications, complementing ProSys's standard product lines, for manufacturers with specialized packaging requirements.
• After-Sales Service & Parts Support Comprehensive customer service including 24-hour online parts ordering, same-day parts shipments, field service, equipment rental, scheduled maintenance programs, training, direct online diagnostics, and equipment manuals, for installed-base customers.

Quantifiable outcome

• Margin of error for volume accuracy reduced to nearly zero
• +4 more outcomes

Named customers4 records

Segments5 records

Ideal customer profiles4 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature9 records

Partnerships

One partnership is on record.

• Pendergraph MachinescoreStrategic or Co-development Partner · 9 January 2025ProSys acquired Pendergraph Machines, a Durham, NC-based company specializing in hot melt filling for cosmetics and nutraceuticals. Pendergraph was a leader in hot melt filling for lip balms, deodorants, creams, scrubs and other cosmetic applications. The acquisition bridges smaller filling operations to large-scale manufacturing as part of ProSys's goal to become a one-stop shop for filling, labeling, and custom machinery needs across multiple industries.

Scale indicators2 records

Recent moves4 records

Expansion highlights5 records

Broad incumbents

• IMA Group: Italian-based global leader in packaging machinery for pharmaceutical, cosmetics, and food industries. Directly comparable to ProSys as it offers tube fillers, syringe fillers, and turnkey packaging lines, but operates at vastly larger scale across multiple packaging categories and geographies.
• Krones AG: German multinational providing integrated packaging and bottling lines for beverages, food, and pharmaceuticals. Comparable to ProSys in filling technology but operates at significantly larger scale with broader product portfolio including full-line integration capabilities.
• GEA Group: Global provider of process engineering and filling equipment serving pharmaceutical, cosmetics, dairy, and food industries. Comparable to ProSys as it offers filling and packaging machinery with similar pharmaceutical and personal care end-market focus.
• Coesia: Italian-headquartered group of packaging machinery companies serving cosmetics, pharmaceutical, and FMCG markets. Comparable to ProSys through multiple subsidiaries offering tube filling, liquid filling, and integrated packaging solutions across overlapping customer verticals.
• ProMach: US-based packaging machinery solutions provider serving pharma, cosmetics, food, and industrial end markets with filling, capping, labeling, and integrated line solutions. Comparable to ProSys in offering filling machinery for similar verticals but operates as a roll-up of multiple brands across broader packaging functions.

Emerging players

• Axomatic: Manufacturer of tube filling and closing equipment for cosmetic, pharmaceutical, and food industries. Comparable to ProSys in tube filling expertise with overlap in cosmetic and pharmaceutical end markets, though smaller scale and more regionally focused.

Direct peers

• Filling Equipment Co. (FECO): US-based manufacturer of filling and capping equipment for liquid and viscous products across food, beverage, chemical, and personal care industries. Comparable to ProSys as a similarly sized US-based filling machinery specialist with overlap in bottle and container filling applications.
• APACKS: US-based manufacturer of liquid and viscous filling machinery including tube fillers, bottle fillers, and turnkey packaging lines. Direct peer to ProSys serving pharmaceutical, cosmetic, and personal care end markets with comparable product formats.
• E-PAK Machinery: US-based manufacturer of liquid filling, capping, and labeling equipment for pharmaceutical, cosmetic, food, and chemical industries. Direct competitor to ProSys offering similar volumetric filling technology for bottles and containers in comparable mid-market industrial segments.
• Federal Manufacturing Co. US-based filling equipment manufacturer specializing in container filling, capping, and labeling for lubricants, chemicals, and food. Direct peer to ProSys in industrial filling machinery, particularly overlapping in grease, lubricant, and chemical container filling segments.

Market position

Weaknesses5 records

Competitive moat4 records

Key risks4 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/prosysservofillingsystems

Revenue estimate

Valuation estimate

Number of profiles

Profiles8 records

Subsidiaries1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A1 record

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Prosys