Thermal Road Repairs

What Thermal Road Repairs does

Thermal Road Repairs (TRR) is a privately held UK civil engineering company headquartered in Crewe that specialises in low-carbon asphalt and pothole repair using patented infrared heating technology. Founded around 2015, the company serves local authorities, highways contractors, airports, ports, utilities, and facilities management operators across the UK and selected European markets. Its disclosed customer base includes Manchester City Council, London Borough of Richmond, Bath and North East Somerset Council, Stirling Council, National Highways (via the Amey Area 7 maintenance contract), Peel Ports, Amsterdam Airport Schiphol, Electricity North West, and Kier Group. The company operates with 11-50 employees and is funded primarily through shareholder investment, with no institutional venture capital or private equity disclosed.

TRR's core innovation is a patented infrared heating process that reheats existing asphalt in situ, enabling 100% material recycling and producing a seamless thermal bond between new and existing material without joints — the primary failure point in conventional patch repairs. The hardware portfolio comprises five units: the Complete System (a self-contained vehicle-mounted unit), 2m x 1m Heater, 1m x 1m Heater, Joint Heater (the original patented application targeting longitudinal motorway joints), and a 2m x 0.5m Utilities Heater for trench reinstatement. The system is solar-powered and biofuel-enabled, eliminates the need for jackhammering, and is reported to reduce carbon emissions by over 85% versus traditional methods. The technology carries PAS 2080:2023 carbon management accreditation and RSTA Clause 946 accreditation; a patent for the longitudinal joint repair system was granted in March 2021.

TRR monetises through three primary streams: (1) hardware sales of its proprietary thermal road repair equipment to contractors and operators, (2) direct provision of repair services to local authorities and large operators under framework agreements, and (3) recurring training, servicing, and technical support packages. Distribution is primarily direct sales, supplemented by sole distributor agreements — Groupe Sapiens covers seven European countries (since May 2021), Tarstone covers Ireland, and Sunbelt Rentals provides an equipment rental channel. Pricing is quote-based and project-specific with no public tiers disclosed. Carbon measurement and audit-trail functionality is delivered through a partnership with Asphalt IQ using its Smart A-Tag and Carbon IQ app.

Name

Thermal Road Repairs

Legal name

Thermal Road Repairs

Website

https://thermalroadrepairs.com

Company type

Private

Founded year

2015

Operating status

Operating

Headcount range

11–50 employees

Short description

Thermal Road Repairs is a UK-based civil engineering company that designs and manufactures patented infrared road repair equipment and delivers low-carbon, zero-waste pothole and asphalt repair services to local authorities, contractors, airports, ports, and utilities.

Ownership category

akta.pro rank

Product category

Road Maintenance Equipment

NAICS

Commercial and Industrial Machinery and Equipment (except Automotive and Electronic) Repair and Maintenance (8113)

SIC

Asphalt Paving & Roofing Materials (2950), Services-Miscellaneous Repair Services (7600)

akta.pro primary industry

Road Maintenance & Asset Preservation (Resurfacing, Patching, Crack Sealing) (IMAFAEAF)

Keywords

• Infrared asphalt repair
• Road maintenance equipment
• Pothole repair services
• Highway construction technology
• Thermal road repair

Headquarters

HQ city

Crewe

HQ country

United Kingdom

HQ region

Europe

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Technology or R&D, Supply Chain, Marketing or Sales, Infrastructure

Revenue model

1. Equipment Sales: Sale of proprietary thermal road repair equipment including Complete System, 2m x 1m Heater, 1m x 1m Heater, Joint Heater, and Utilities Heater units.
2. Repair Services: Direct provision of pothole and asphalt repair services using thermal technology to local authorities, contractors, airports, ports, and private operators.
3. Training Services: Training programs for operatives on equipment operation and thermal repair processes.
4. Servicing and Support: After-sales servicing and technical support for equipment buyers.
5. Licensing/Distribution: Distribution partnerships for international expansion - sole distributor agreements (e.g., Groupe Sapiens for 7 European countries, Tarstone for Ireland).

Go-to-market motion1 record

Distribution channels5 records

Marketing channels10 records

Core offering

Thermal Road Repairs manufactures and sells patented infrared road repair equipment systems (Complete System and four specialized heater units) and provides direct road repair services using these systems. The company's infrared heating technology reheats existing asphalt in situ to create seamless, joint-free, permanent repairs with 100% material recycling and zero waste to landfill. Customers include local authorities, highways contractors, airports, ports, and utility companies across the UK and Europe.

Product overview

Thermal Road Repairs offers a portfolio of five specialized infrared road repair machines plus support services. The core Complete System is a self-contained vehicle-based unit combining patented infrared heating technology with solar panels and biofuel-enabled heaters to deliver permanent, zero-waste asphalt repairs through 100% in-situ recycling. Four specialized heater variants—the 2m x 1m Heater, 1m x 1m Heater, Joint Heater, and Utilities Heater—address different repair scenarios from standard potholes to longitudinal joints and utility trench reinstatements. The portfolio is supported by Training, Servicing, and Support services, all designed around the company's patented thermal bonding process that eliminates joints and weak points for permanent repairs.

Differentiator

Problem solved

Functional benefit

Products and services

• Complete System A self-contained road repair vehicle combining patented thermal infrared technology with pothole repair tools. Delivers seamless, permanent asphalt repairs using 100% in-situ recycling with only minimal new asphalt required. Designed for local authorities, highways contractors, airports, ports, and private operators seeking low-carbon permanent pothole repairs.
• 2m x 1m Heater A mid-sized infrared heater unit for road surface repairs, designed for standard pothole and asphalt defect repairs on roads and car parks. Targets highways contractors and operators seeking efficient thermal repair capability.
• 1m x 1m Heater A compact infrared heater unit for smaller pothole repairs and localized asphalt defects, suitable for tight spaces and smaller repair areas. Designed for contractors and operators handling minor repair work.
• Joint Heater Specialized infrared heater designed for repairing longitudinal joints between road lanes and other seam repairs, with heaters mounted on the side of a unit that drives along heating joints. Built around the patented longitudinal joint repair system (patent granted March 2021) and targeted at motorway and strategic road network joint repair work.
• 2m x 0.5m Utilities Heater A specialized narrow-format infrared heater designed for utility trench reinstatement repairs and confined utility work areas. Built for utility companies and their reinstatement contractors needing compatible, low-carbon trench repairs.
• Training Services Comprehensive training programs for operatives on the thermal road repair process, equipment operation, and best practices for sustainable pothole repairs. Sold to equipment buyers and contractors adopting TRR technology.
• Servicing Maintenance and servicing support for Thermal Road Repairs equipment to ensure optimal performance and longevity of the road repair systems. Sold to equipment purchasers as part of the after-sale relationship.
• Support Services Technical support services including free consultations, site assessments, and tailored solutions for road repair projects. Provided to prospective and existing equipment and service customers.
• Pothole Repair System Application of the patented infrared thermal heating technology to pothole, crack, and other asphalt defect repairs on roads, car parks, and other paved surfaces. Sold via the Complete System and specialized heater units to contractors, local authorities, airports, ports, and utility operators.

Quantifiable outcome

• 85% carbon emission savings compared to traditional pothole repair methods
• +4 more outcomes

Named customers10 records

Segments8 records

Ideal customer profiles6 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Partnerships

Nine partnerships are on record, tiered core and minor.

• TarstonecoreChannel Partner/ Reseller/ Distributor · 19 October 2022Irish road maintenance specialist headquartered near Navan in County Meath, Ireland. Acts as both distributor and contractor for Thermal Road Repairs equipment, providing thermal road repair services to Irish market.
• Sunbelt RentalscoreChannel Partner/ Reseller/ Distributor · 28 September 2022Equipment rental partnership enabling Sunbelt Rentals to deploy Thermal Road Repairs' low-carbon, zero-waste road repair technology. Sunbelt Rentals offers equipment rental to contractors and operators across their network.
• Groupe Sapiens (BAR)coreChannel Partner/ Reseller/ Distributor · 12 May 2021French distributor partnership for thermal road repair equipment. Groupe Sapiens subsidiary BAR (Bitume Armé Routier) serves as sole distributor in 7 European countries including France, implementing thermal technology for pothole repairs and road maintenance.
• Asphalt IQcoreTechnology or IntegrationCarbon measurement partnership using Asphalt IQ's Smart A-Tag and Carbon IQ app to calculate and verify carbon emissions for geolocated repair work. Provides independent carbon quantification and audit trail for PAS 2080:2023 compliance.
• Kier GroupcoreStrategic or Co-development PartnerMajor construction and infrastructure group that provided early development support for thermal road repair technology. Kier's culture of nurturing new ideas helped validate and improve the system during development phases. Ongoing customer relationship.
• Associated AsphaltcoreStrategic or Co-development PartnerSupply chain partner that provided feedback and input during early development of thermal road repair system. Former subcontractor to Kier that helped improve and refine the technology. Ongoing collaborative relationship.
• LCRIGminorStrategic or Co-development PartnerLocal Council Roads Innovation Group. Participation in LCRIG Innovation & Learning Festival and industry events. Provides access to local authority network and road maintenance innovation community.
• A1 HighwaysminorChannel Partner/ Reseller/ DistributorHighways contractor partner shown in company logos as a partner/customer relationship.
• AmeycoreChannel Partner/ Reseller/ DistributorMajor highways maintenance contractor. TRR technology deployed on Amey's National Highways Area 7 Maintenance & Response contract in East Midlands - described as a UK first for TRR.

Scale indicators5 records

Recent moves7 records

Expansion highlights6 records

Broad incumbents

• Balfour Beatty: UK infrastructure contractor operating highways maintenance frameworks (including National Highways areas), comparable in target customer and service offering. Represents both a potential competitor and a possible channel partner for TRR's technology.
• Aggregate Industries: UK supplier of asphalt and provider of surfacing and highway maintenance services. Competes for the same UK local-authority and strategic-road-network repair contracts TRR targets, with established framework relationships.
• Colas: Bouygues-owned global road construction and maintenance group active across Europe. Operates as a broad incumbent in exactly the asphalt and pavement-maintenance market TRR targets, with strong European presence overlapping with Groupe Sapiens territory.
• Crafco Inc. US-headquartered supplier of pavement preservation and repair products (crack sealants, repair materials, equipment). Competes with TRR in the broader pavement-repair procurement basket and serves similar municipal and contractor customers with complementary — and partly substitutable — repair technologies.
• Tarmac (CRH): Major UK supplier of asphalt and provider of road maintenance services through its contracting arm. A direct buyer/customer-style competitor in the UK council and National Highways maintenance market, with deep framework relationships that TRR must displace.
• Wirtgen Group: John Deere-owned German road construction equipment OEM spanning cold milling machines, asphalt pavers, and recyclers. Broader product range than TRR, but competes for the same highway-repair capex budget and offers surface-recycling solutions that address the same in-place repair need.

Direct peers

• Ray-Tech Infrared Corp: Manufacturer of infrared asphalt repair equipment serving municipal and contractor buyers in North America. Overlaps directly with TRR in infrared road-repair technology, customer type, and hardware-plus-services revenue model.
• Kasi Infrared: US-based pioneer in infrared asphalt repair equipment with a directly comparable offering to Thermal Road Repairs — same core technology (infrared heating for in-place recycling), same pothole-and-joint repair use cases, and similar equipment-form-factor business model.

Emerging players

• Asphalt Zipper: US-based manufacturer of portable asphalt recycling equipment that brings full-depth road reclamation capability to job sites. An adjacent technology player in the same road-repair infrastructure category TRR targets, with similar contractor customer base and equipment-sales model.

Others

• Sunbelt Rentals: One of the largest equipment rental companies in North America and Europe, and an existing distribution/rental partner of TRR. Functions as a distribution channel that exposes TRR to thousands of contractor customers it could not reach directly.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights6 records

Customer concentration

• Facebookfacebook.com/Thermalroadrepairs
• LinkedInuk.linkedin.com/company/thermalroadrepairs
• Instagraminstagram.com/thermalroadrepairs
• Xx.com/thermalrepairs

Compliance2 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles3 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Thermal Road Repairs