Badger Foundry Company

What Badger Foundry Company does

Badger Foundry Company is a third-generation, family-owned gray and ductile iron casting foundry founded in 1910 in Racine, Wisconsin, and now operating from a 135,000-square-foot facility in Winona, Minnesota. The company produces iron castings in weights ranging from 100 to 4,500 pounds (gray) and 100 to 2,500 pounds (ductile), compliant with ASTM A48 and ASTM A536 material standards, using both green sand molding (1,000 lb cast capacity, three dedicated lines) and no-bake sand molding (4,000 lb cast capacity, three lines) with cupola melting. Vertically integrated operations include core making, cleaning room finishing, cupola melting with an upgraded oxygen control system, and engineering support using NovaCast solidification simulation, FARO 3D metrology, and SolidWorks/Pro-E/Anvil/Unigraphics CAD/CAM tools.

The business operates as a contract manufacturer targeting industrial OEMs and end-users in heavy equipment, agricultural equipment, municipal infrastructure, and industrial machinery, competing on the ability to deliver complex, large-scale castings in small-to-medium production volumes with engineering collaboration and APQP/PPAP-grade quality documentation. ISO 9001:2015 certification (issued by Amtivo) and Title V Compliance underpin qualification for specification-driven bids. Pricing is project-based and quote-driven, with no publicly disclosed rate card; contracts are characterized as multi-year. The go-to-market is enterprise field sales, primarily through direct phone contact and a Request-a-Quote workflow on the company website, with no external marketing channel infrastructure, no public funding history, and no institutional investors identified.

No revenue, headcount, or customer concentration disclosure is available in the source data. The company's strategic activity in 2025-2026 is centered on operational modernization — a new website launch, enclosure building recanvasing, oxygen control system upgrade, and FARO arm installation — rather than geographic or vertical expansion. AI/ML capabilities are absent; the engineering toolchain is conventional CAD/CAM and physics-based simulation.

Name

Badger Foundry Company

Legal name

Badger Foundry Company

Website

https://badgerfoundry.com

Company type

Private

Founded year

1910

Operating status

Operating

Headcount range

101–250 employees

Short description

Badger Foundry Company is a third-generation, family-owned gray and ductile iron casting foundry in Winona, Minnesota, producing complex, large-scale castings in small-to-medium volumes for industrial OEMs across heavy equipment, agricultural, municipal, and machinery sectors.

Ownership category

akta.pro rank

Headquarters

HQ city

Winona

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Supply Chain, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. Custom Iron Casting Manufacturing: Contract-based custom iron casting manufacturing services. The company produces gray and ductile iron castings ranging from 100 lbs to 4,500 lbs using No-Bake and Green Sand molding processes. Revenue is generated through project-based manufacturing contracts for industrial applications.

Pricing tiers

Go-to-market motion1 record

Distribution channels1 record

Marketing channels2 records

Core offering

Badger Foundry Company manufactures custom gray and ductile iron castings for industrial applications, specializing in complex, large-scale castings produced in small to medium volumes. Castings range from 100 to 4,500 lbs (gray iron) and 100 to 2,500 lbs (ductile iron), produced using green sand molding (up to 1,000 lb capacity) and no-bake molding (up to 4,000 lb capacity) with cupola melting operations, supported by in-house engineering, NovaCast solidification simulation, and ISO 9001:2015-certified quality inspection including FARO arm metrology.

Product overview

Badger Foundry Company operates as a gray and ductile iron casting foundry providing comprehensive metal casting solutions. The company offers a vertically integrated portfolio including gray iron castings (100-4,500 lbs, Class 25-40 per ASTM A48) and ductile iron castings (100-2,500 lbs, grades 60-40-18 through 100-70-03 per ASTM A536), supported by two primary molding methods: Green Sand Molding (1,000 lb capacity) and No Bake Sand Molding (4,000 lb capacity). Core support services include engineering with CAD/CAM design and simulation tools, quality inspection using FARO measurement technology, core making, cupola melting, and cleaning room operations. The company specializes in complex, large-scale castings produced in small to medium volumes for industrial applications across agriculture, heavy equipment, municipal infrastructure, industrial machinery, and OEM manufacturing sectors.

Differentiator

Problem solved

Functional benefit

Products and services

• Gray Iron Castings Custom gray iron castings ranging from 100 lbs. to 4,500 lbs. produced via No-Bake and Green Sand molding processes. Available gray iron grades include Class 25, Class 30, Class 35, and Class 40, all compliant with ASTM A48. Sold to industrial manufacturers in heavy equipment, agriculture, municipal infrastructure, industrial machinery, and OEM sectors.
• Ductile Iron Castings

Quantifiable outcome

• Casting weight range: 100-4,500 lbs (gray iron) and 100-2,500 lbs (ductile iron)
• +2 more outcomes

Segments5 records

Ideal customer profiles5 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Scale indicators4 records

Recent moves6 records

Expansion highlights5 records

Direct peers

• Dotson Iron Castings: Midwestern iron foundry producing gray and ductile iron castings in similar weight ranges for industrial OEMs. Direct competitor for complex, medium-volume iron casting work.
• Eagle Alloy: US iron and steel foundry producing gray, ductile, and austempered ductile iron castings. Comparable process technology and industrial customer base, with overlapping Midwest competitor set.
• Grede Holdings: Major US iron foundry producing gray and ductile iron castings for automotive, commercial vehicle, and industrial customers. Comparable in process (green sand and no-bake) and heavy industrial customer mix.
• Waupaca Foundry: One of the largest iron foundries in the US, producing gray and ductile iron castings for similar industrial end-markets. Highly comparable in core technology (cupola and induction melting) and customer base.
• Texas Foundries (TFO): Iron foundry producing gray and ductile iron castings for industrial and OEM customers. Comparable process capabilities and target customer verticals including heavy equipment.
• Atlas Castings & Engineering: Iron foundry offering green sand, no-bake, and engineering services for industrial OEMs. Closely comparable in the combination of casting capability, engineering support, and industrial customer verticals.

Broad incumbents

• Citation Holdings (Atchison Casting / Buck Company): Private holding company that owns multiple iron and steel foundries serving industrial markets. Comparable as a multi-site iron foundry platform with overlapping customer verticals.
• Neenah Enterprises (Neenah Foundry): Iron foundry group producing gray and ductile iron castings for municipal infrastructure and industrial markets. Highly relevant for municipal castings overlap with Badger's infrastructure segment.
• Hitachi Metals (now Proterial): Owner of Waupaca Foundry and broader metals portfolio with iron casting capabilities serving automotive and industrial markets. Relevant as a large incumbent shaping competitive dynamics in US iron casting.

Emerging players

• CIREX Castings: Iron and steel casting supplier offering green sand and no-bake capabilities. Comparable casting process technology, though primarily serving European customers — relevant for global iron casting competitive context.

Market position

Strengths4 records

Weaknesses4 records

Competitive moat4 records

Key risks6 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/badger-foundry-company

Compliance1 record

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Badger Foundry Company