What Phoenix Sintered Metals does

Phoenix Sintered Metals, LLC is a family-owned powder metallurgy (PM) parts manufacturer founded in 2006 and headquartered in Brockway, Pennsylvania. The company operates as a subsidiary of Varischetti Holdings, LP, with manufacturing facilities in Brockway and Galeton, and a third facility in St. Marys operated under the subsidiary Phoenix Industrial Services, LLC following the 2025 acquisition of Custom Industrial Processing. The company employs 101–250 people and produces sintered metal components for automotive, outdoor power, recreation vehicle, agricultural, industrial, sporting arms, stainless-steel, and electrical/electro-mechanical end markets.

Phoenix's core technology centers on powder metallurgy, executed through CNC powder compaction presses ranging from 30 to 825 tons (including 150T, 160T, and 200T machines), warm compaction capable of densities above 7.2 g/cm³, high-temperature sintering at 1285°C, and sinter-hardening capability. The company holds proprietary capability in stainless-steel PM manufacturing — a range fewer than 10% of industry participants offer — and produces single-press high-density solutions exceeding 7.3 g/cm³. It maintains IATF 16949 and ISO 9001 certifications and has received multiple MPIF Design Excellence Awards (2021, 2024, 2025) for parts supplied to Dana Corporation and Stanley Black & Decker, among others.

The company operates a vertically integrated B2B model — from design through finishing — selling into OEM customers via quote-based, multi-year supply contracts. Primary revenue segments are automotive, outdoor power/recreation/agricultural, and industrial; secondary segments include sporting arms, stainless-steel applications, and a growing electrical/electro-mechanical line. Named enterprise customers include Muncie Power Products, Dana Corporation, and Stanley Black & Decker.

Name

Phoenix Sintered Metals

Legal name

Phoenix Sintered Metals, LLC

Website

https://phoenixsintered.com

Company type

Private

Founded year

2006

Operating status

Operating

Headcount range

101–250 employees

Short description

Phoenix Sintered Metals is a family-owned powder metallurgy manufacturer in Brockway, PA producing sintered metal components for automotive, industrial, outdoor power, and OEM customers via warm compaction, high-temperature sintering, and stainless-steel PM capabilities.

Ownership category

akta.pro rank

Headquarters

HQ city

Brockway

HQ country

United States

HQ region

North America

Offices3 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Supply Chain, Operations, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. Powder Metal Parts Manufacturing: Phoenix Sintered Metals generates revenue through the manufacturing and sale of precision powder metal components. They provide engineered solutions from design through production, serving multiple high-volume markets including automotive, outdoor power, industrial, and sporting arms. Revenue comes from both serial production contracts and custom engineered solutions.

Pricing tiers

Go-to-market motion1 record

Distribution channels1 record

Marketing channels5 records

Core offering

Phoenix Sintered Metals manufactures precision powder metal (sintered metal) components using powder metallurgy technology, producing gears, structural parts, brake components, sensors, and other complex net-shape metal parts for OEM customers. The company provides vertically integrated engineered solutions from design and prototyping through compaction, sintering, and secondary finishing, serving automotive, outdoor power/recreation/agricultural, industrial, sporting arms, and electric-powered vehicle markets. Revenue is generated through serial production contracts and custom engineered part sales on a quote-based pricing model.

Product overview

Phoenix Sintered Metals is a family-owned manufacturer of sintered metal components using Powder Metallurgy technology. The core offering is powder metal parts manufacturing spanning the full production lifecycle from design and prototyping through compaction, sintering, and secondary finishing operations. The company operates two manufacturing facilities (Brockway and Galeton, PA) and a subsidiary (Phoenix Industrial Services in St. Marys, PA) providing CNC machining and plating services. The product portfolio includes standard powder metal parts, specialized material solutions (stainless steel, soft magnetic composites), and market-specific offerings for Automotive, Outdoor Power, Industrial, Sporting Arms, and Electric-powered vehicle applications. Manufacturing capabilities include compaction (30-825 ton presses with CNC capability), sintering (conventional, sinter-hardening, and high-temperature), and comprehensive finishing operations.

Differentiator

Problem solved

Functional benefit

Named customers3 records

Segments6 records

Ideal customer profiles3 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Scale indicators5 records

Recent moves7 records

Expansion highlights4 records

Direct peers

• Smith Metal Products: Smith Metal Products is a Midwest US powder metal parts manufacturer serving industrial, automotive, and consumer markets with comparable sintering and secondary operations, making it a like-for-like competitor for OEM accounts.
• Miba AG: Miba AG is a global powder metallurgy and sintered parts manufacturer serving automotive and industrial OEMs with comparable pressed and sintered component technology and overlapping customer bases in drivetrain and engine applications.
• Stackpole International: Stackpole International is a leading North American powder metal parts manufacturer serving automotive, industrial, and recreational markets with similar sintering and pressing capabilities, making it a direct competitor for Phoenix's core OEM customers.
• Burgess-Norton Manufacturing: Burgess-Norton is a US-based powder metal parts producer focused on automotive and industrial components, operating sintering presses and secondary machining capabilities that closely parallel Phoenix Sintered Metals' offerings.
• Capstan Atlantic: Capstan Atlantic is a powder metal parts manufacturer with capabilities in conventional and high-density sintering for automotive and industrial customers, competing for similar OEM production programs as Phoenix.
• Atlas Pressed Metals: Atlas Pressed Metals is a Pennsylvania-headquartered powder metal parts manufacturer serving industrial, automotive, and hardware OEMs with similar compaction and sintering services, and is a direct regional competitor to Phoenix.

Regional players

• Porite Corporation: Porite is a major Japanese powder metallurgy parts supplier serving automotive and industrial OEMs across Asia. It is a relevant comparable for Phoenix's product portfolio but operates primarily outside North America.
• Diamet Corporation (Mitsubishi Materials): Diamet is a leading Japanese producer of powder metal parts and bearings under Mitsubishi Materials, serving automotive and industrial OEMs globally. It is comparable in process and end markets but is geographically focused on Asia.

Emerging players

• Advanced Powder Products: Advanced Powder Products specializes in high-complexity powder metallurgy and metal injection molding for medical, defense, and industrial customers, representing an emerging peer with partial overlap in stainless and specialty PM markets.

Broad incumbents

• GKN Hoeganaes (Dowlais): GKN Hoeganaes, now part of Dowlais, is one of the largest global powder metal parts and metal powder producers, serving virtually all major OEMs and representing a large incumbent competitor across Phoenix's automotive and industrial end markets.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights7 records

Customer concentration

• Facebookfacebook.com/PhoenixSintered
• LinkedInlinkedin.com/company/phoenix-sintered-metals-llc

Compliance5 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles12 records

Subsidiaries1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Phoenix Sintered Metals