What Genesis Process Solutions does

Genesis Process Solutions Ltd is a privately held UK industrial equipment distributor and systems integrator, registered in England and Wales (No. 6898418) and operating since 2007 as the successor to Brabender's UK bulk materials handling business. The company is the appointed UK and Ireland agent for three principal OEMs — Kubota Brabender Technologie (feeding systems), Farleygreene (sieving), and Walter Krause GmbH (flexible silos) — and has built out supporting agencies for TSM Control Systems (gravimetric blending), ECON (underwater pelletising), Granusteel (extrusion/pelletiser spares), Lorandi Silos (Italian stainless silos and conveying), Extruder Experts, and Bay Plastics Machinery. Its own proprietary product is the PROP-FLOW rotating-blade bin discharger range, designed for difficult flake and regrind discharge and offered in 600/800/1000/1200 mm variants.

The core technical portfolio covers volumetric and gravimetric (loss-in-weight) feeding across single-screw, twin-screw, Flexwall, vibratory tray, weigh-belt, and liquid configurations (feed rates from 30 g/hr to 50 te/hr), complemented by screw conveyors, flexible fabric silos up to 50 tonnes, an industrial sieving range, plastics processing auxiliary equipment, and complete turnkey materials handling systems. These are integrated into project deliveries that include ATEX-compliant design for hazardous environments (demonstrated on a 50 te flour handling system for a North Wales bakery delivered in 14 weeks), with the company holding ISO 9001:2015 certification.

Genesis makes money through four streams: (i) one-time capital equipment sales of feeding, storage, conveying, sieving, and plastics processing machinery sourced principally from its agency partners; (ii) professional services including turnkey design, build, installation, and commissioning; (iii) field service and support (repairs, modifications, FAT/SAT, troubleshooting) delivered by travelling service engineers across the UK and Ireland; and (iv) spare parts, including proprietary PROP-FLOW components and OEM spares such as Granusteel parts. Customers are primarily enterprise and mid-market process manufacturers across food, pharmaceuticals, plastics, chemicals, nutraceuticals, agriculture, recycling, and detergents. Go-to-market is direct enterprise field sales, supplemented by regional sales managers (e.g., a Southern UK sales manager based in Somerset), industry exhibitions (PPMA Show 2025, Interplas 2026), and trade-association presence (SHAPA, BPF).

Name

Genesis Process Solutions

Legal name

Genesis Process Solutions Ltd

Website

https://genesisps.co.uk

Company type

Private

Founded year

2007

Operating status

Operating

Headcount range

1–10 employees

Short description

Genesis Process Solutions is a UK-based industrial equipment distributor and systems integrator that sells, installs, and services bulk materials handling equipment — including feeding systems, flexible silos, screw conveyors, sieves, bin dischargers, and turnkey ATEX-compliant handling systems — for enterprise process manufacturers across food, pharmaceutical, plastics, chemical, and recycling sectors in the UK and Ireland.

Ownership category

akta.pro rank

Product category

Industrial Bulk Material Handling Equipment and Systems Integration

NAICS

Food Product Machinery Manufacturing (333241), Conveyor and Conveying Equipment Manufacturing (333922)

SIC

General Industrial Machinery & Equipment (3560), Wholesale-Industrial Machinery & Equipment (5084)

akta.pro primary industry

Conveying, Feeding & Accumulation Systems (Packaging Lines) (IMAHAOAK)

Keywords

• Bulk material handling
• Powder handling equipment
• Gravimetric feeding systems
• Flexible silo storage
• Industrial sieving solutions

Headquarters

HQ city

Sandbach

HQ country

United Kingdom

HQ region

Europe

Offices1 record

Markets served

GTM type

B2B

Offering type

Services

Cost components

Personnel, Operations, Marketing or Sales, Infrastructure

Revenue model

1. Equipment Sales: Sale of bulk materials handling equipment including feeding systems, flexible silos, screw conveyors, sieving machines, and materials handling systems from partner manufacturers.
2. Service and Support: Service department providing support for customers with current machinery including repairs, modifications, service and testing of equipment. Service engineers travel to customer sites throughout UK and Ireland.
3. Spares and Parts: Supply of spare parts for equipment supplied, including proprietary PROP-FLOW components and replacement parts from manufacturers such as Granusteel for extruder and pelletising systems.
4. Turnkey Solutions: Design, build and installation of complete turnkey material handling systems including bakery ingredients systems, extrusion plants, and powder handling systems. Recent projects include ATEX-approved flour handling systems.

Pricing tiers

Go-to-market motion2 records

Distribution channels2 records

Marketing channels4 records

Core offering

Genesis Process Solutions supplies and integrates bulk materials handling, processing and storage solutions for manufacturers in food, pharmaceutical, plastics, chemical, agriculture, nutraceutical, recycling and detergent industries. The portfolio includes gravimetric and volumetric feeding systems, flexible fabric silos, screw conveyors, bin dischargers (including its own PROP-FLOW design), sieving machines, and plastics processing equipment, supplied as discrete products or as fully designed and installed turnkey systems.

Product overview

Genesis Process Solutions is a bulk material handling equipment provider and systems integrator offering a portfolio of products from multiple manufacturer partners, plus turnkey design and installation services. The core portfolio includes volumetric and gravimetric feeding systems (single/twin screw, Flexwall, vibratory, weigh belt, liquid feeders) from Kubota Brabender Technologie, flexible fabric silos from Walter Krause, sieving solutions from Farleygreene, plastics processing equipment (Bay Plastics Machinery, TSM Control Systems, ECON, Extruder Experts, Granusteel), and Genesis-designed PROP-FLOW bin dischargers. These products integrate into complete materials handling systems for food, pharma, plastics, chemicals, detergent, and agricultural industries. Turnkey solutions encompass full project engineering, system design, installation, and ATEX-compliant systems.

Differentiator

Problem solved

Functional benefit

Products and services

• Feeding Systems (Kubota Brabender Technologie) Volumetric and gravimetric (loss-in-weight) feeding systems for powders, granules, pellets, flakes and liquids, including single screw, twin screw, Flexwall Plus, vibratory tray, weigh belt and liquid feeders with feed rates from 30g/hr to 50te/hr. Supplied to industrial manufacturers in food, pharma, plastics and chemical sectors.
• Screw Conveyors Industrial screw conveyors for moving bulk powders, granules and flakes through production processes. For manufacturers requiring reliable mechanical conveying of dry bulk materials.
• Flexible Silos (Walter Krause GmbH) Fabric/flexible silos manufactured from anti-static, high tenacity woven polyester for bulk storage up to 50 tonnes. Over 30 fabric types available for plastic, food, agriculture, chemical and biomass bulk products.
• PROP-FLOW Bin Dischargers Genesis-designed rotating blade bin discharger for discharging flake and regrind from silos and hoppers. Four sizes (600mm, 800mm, 1000mm, 1200mm diameter), with high torque motors and optional inverter control, in stainless steel or painted mild steel. For plastics recycling and processors handling difficult-to-discharge materials.
• Farleygreene Sieving Machines Industrial sieving and screening equipment including check sieves, grading sieves, linear sieves, centrifugal/rotary sieves, vacuum/pressure sieves and batch sieves (Sievmaster, Slimline, Artisan ranges). For food, pharma, chemical and general manufacturers.
• Materials Handling Systems Complete integrated bulk material handling systems combining storage, conveying, feeding and discharge equipment for industrial manufacturers. ATEX-approved variants for hazardous environments.
• Bay Plastics Machinery Strand pelletizers, conveyors, water baths, air knives/strand dewatering units and spare parts for plastics processors. Includes new machine sales, rotor sharpening, rebuild, repair and technical support services.
• TSM Control Systems (Gravimetric Blenders) Gravimetric batch blenders, continuous blending equipment, extrusion control equipment and associated auxiliary equipment for plastics processors. Full turnkey solutions offered.
• Extruder Experts (Extrusion Systems) Official UK and Ireland agency for Extruder Experts GmbH & Co. KG, providing extrusion technology solutions and systems to plastics manufacturers.
• ECON Underwater Pelletising Systems Underwater pelletising technology for thermoplastics with precision pelletising, integrated water treatment, efficient drying, plug-and-play systems, low maintenance and energy-efficient operation. For plastics compounders and processors.
• Lorandi Silos and Material Handling Italian-made stainless steel and aluminum silos, pneumatic conveying systems, mixers, rotary valves, dust separators and control systems for plastics, food, recycling and chemicals manufacturers.
• Granusteel Spare Parts and Refurbishment Austrian-manufactured spare parts (die heads, granulating knives, knife holders) and refurbishment services for extrusion and pelletising systems to extend equipment life for plastics processors.
• Turnkey Solutions Full design, build and installation service for complete bulk material handling systems, including project engineering, system integration, ATEX compliance, installation and commissioning. For manufacturers lacking in-house project engineering capability.
• Service and Field Support Service engineers travelling to customer sites across UK and Ireland for equipment repair, modification, service, testing (including FAT/SAT), installation and troubleshooting of bulk materials handling machinery.

Quantifiable outcome

• 50te external silo, vacuum conveying system, and batch weighing system delivered and installed within 14 weeks
• +1 more outcomes

Named customers5 records

Segments8 records

Ideal customer profiles4 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature1 record

Partnerships

Eleven partnerships are on record, tiered supporting and core.

• ECONsupportingTechnology or Integration · 24 April 2026New partnership with ECON, a leading specialist in melt filtration and polymer processing technology. Provides advanced underwater pelletising technology for thermoplastic materials, combining precision pelletising, integrated water treatment, and efficient drying.
• GranusteelsupportingTechnology or Integration · 26 March 2026New partnership with Granusteel, an Austrian manufacturer of high-quality spare parts and refurbishment solutions for extrusion and pelletising systems. Products include die heads, granulating knives, and knife holders, plus specialist refurbishment services.
• British Plastics Federation (BPF)supportingOthers · 2 October 2025Genesis Process Solutions became an official member of the BPF, the leading trade association for the UK plastics industry. Listed in BPF Equipment Group and BPF Online Industry Directory. Membership provides access to legal support, market insights, and industry community.
• SHAPA (Solids Handling & Processing Association)supportingOthers · 12 September 2025Genesis Process Solutions rejoined SHAPA, the UK's premier association for solids handling and processing. SHAPA represents leading companies across the bulk materials handling industry, promoting best practice, technical excellence, and innovation.
• TSM Control SystemssupportingTechnology or Integration · 31 January 2023Strategic partnership with TSM Control Systems to support their existing and growing client base within the UK Market. TSM, founded in 1976, are world leaders in gravimetric batch blenders, continuous blending equipment, and extrusion-control equipment for the plastics industry.
• Kubota Brabender TechnologiecoreTechnology or IntegrationGenesis Process Solutions is the UK agent for Kubota Brabender Technologie, a leading manufacturer of gravimetric and volumetric feeding systems, loss-in-weight feeders, weigh belt feeders, and discharge devices for bulk materials and liquids. Brabender was acquired by Kubota Corporation in June 2022. Feeders cover feed rates from 30g/hr up to 50te/hr.
• FarleygreenecoreTechnology or IntegrationUK agent for Farleygreene, a manufacturer of sieving solutions serving almost every industry sector since 1976. Products include check sieves, grading sieves, linear sieves, centrifugal sieves, and batch sieves.
• Walter Krause GmbHcoreTechnology or IntegrationUK agent for Walter Krause GmbH, the world leader in internal storage silo solutions. Their flexible/fabric silos are manufactured from anti-static, high tenacity, woven polyester material with bulk storage up to 50 tonnes capacity. Over 30 different fabric types available.
• Lorandi SilossupportingTechnology or IntegrationPartnership with Lorandi Silos, an Italian family-run company founded in 1952 specializing in bulk storage and material handling systems. Products include stainless steel and aluminum silos, pneumatic conveying systems, mixers, rotary valves, dust separators, and control systems.
• Bay Plastics Machinery (BPM)supportingChannel Partner/ Reseller/ DistributorMarketing the full range of Bay Plastics Machinery equipment in UK & Ireland. Located in Bay City, Michigan, BPM offers strand pelletizers, conveyors, water baths, air knives/strand dewatering units and spare parts. Services include new machines, rotor sharpening, rebuild & repair.
• Extruder Experts GmbH & Co. KGsupportingTechnology or IntegrationOfficial agents for Extruder Experts covering UK & Ireland. An innovative company with a clearly defined product portfolio focused on extrusion technology solutions.

Scale indicators3 records

Recent moves7 records

Expansion highlights6 records

Direct peers

• Flexicon Corporation: US-headquartered global manufacturer and integrator of bulk material handling equipment including flexible screw conveyors, bulk bag dischargers, and pneumatic conveying systems. Closely comparable to Genesis in product scope (conveyors, silos, feeding), customer verticals (food, pharma, chemicals, plastics), and systems-integration business model, though operating at much larger scale.
• Spiroflow Ltd: UK-based manufacturer of bulk material handling equipment including flexible screw conveyors, aero mechanical conveyors, and bulk bag fillers/emptiers serving food, chemical, plastics and pharmaceutical industries. Direct peer to Genesis given overlapping UK presence, similar product portfolio (conveying, feeding, storage) and identical customer verticals.
• AZO GmbH + Co. KG: German specialist in automated bulk materials handling systems for the food, pharmaceutical, chemical and plastics industries, including silos, conveying, weighing, and dosing. Directly comparable to Genesis's turnkey systems integrator role and product categories, with stronger European geographic reach.
• Hapman: US-based manufacturer of bulk material handling equipment including flexible screw conveyors, bulk bag unloaders, and engineered systems for food, chemical, plastics, and pharmaceutical industries. Comparable to Genesis across nearly all product categories and customer verticals, with similar systems integrator positioning, though focused on the North American market.
• Gough Engineering: UK-based bulk material handling specialist offering vibrating feeders, conveyors, sieves, and bucket elevators for food, chemical, plastics, and recycling industries. Direct peer to Genesis given matching UK geography, similar product categories, and overlapping customer verticals, particularly in recycling and food.
• Rospen Industries: UK-based specialist in loss-in-weight weigh feeders, vibratory feeders, and bulk material handling systems for food, plastics, chemical, and pharmaceutical industries. Direct peer to Genesis given shared UK geography, similar product focus on feeding and weighing technology, and identical customer verticals.

Broad incumbents

• Schenck Process Group: Global market leader in measuring and process technology including weighing, feeding, screening, and pneumatic conveying for bulk materials. Overlaps with Genesis's Brabender/Krause/Farleygreene product categories across identical customer industries, but operates as a much larger multinational incumbent with direct sales and service infrastructure.
• Piab Group: Swedish global leader in vacuum conveying, suction cups, and pneumatic bulk material handling for food, pharma, chemical, and packaging industries. Overlaps with Genesis's conveying and feeding product offerings to similar industrial customers, but at much greater scale and with proprietary vacuum technology.
• Coperion GmbH: Global market leader in compounding and extrusion technology, bulk material handling, and size reduction. Competes with Genesis in conveying, feeding, and silo systems but at vastly larger scale, serving the same plastics, food, chemicals, and pharma verticals with a much broader portfolio and direct sales force across Europe and globally.
• Hosokawa Micron Ltd: UK subsidiary of Japanese powder processing equipment group offering mixing, drying, agglomeration, milling, and containment systems for food, pharma, chemical, and plastics industries. Comparable to Genesis in serving UK customers in identical verticals with bulk powder handling solutions, but operating as part of a much larger global group.

Market position

Strengths4 records

Weaknesses4 records

Competitive moat4 records

Key risks5 records

Key highlights7 records

Customer concentration

Compliance1 record

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Genesis Process Solutions