Mecasonic
- Company typePrivate
- Founded1969
- HeadquartersCornellá De Llobregat, Spain
- Headcount11–50
- GTM typeB2B
- OfferingHardware or Manufacturing
Mecasonic firmographics
Firmographics- Name
- Mecasonic
- Legal name
- SAS MECASONIC
- Website
- https://mecasonic.com
- Company type
- Private
- Founded year
- 1969
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Ownership category
- akta.pro rank
Mecasonic industry classification
Industry- Product category
- Industrial Welding Equipment
- NAICS
- Welding and Soldering Equipment Manufacturing (333992)
- SIC
- Metalworkg Machinery & Equipment (3540)
- akta.pro primary industry
- Welding, Joining & Soldering Equipment (Arc, Resistance, Friction, Brazing) (IMAHADAH)
Keywords
Where Mecasonic is headquartered
LocationHeadquarters
- HQ city
- Cornellá De Llobregat
- HQ country
- Spain
- HQ region
- Europe
Offices2 records
Markets served
Mecasonic business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Supply Chain, Technology or R&D, Operations, Infrastructure, Marketing or Sales
Revenue model
- Industrial Welding Equipment Sales: Mecasonic designs, manufactures, and sells a range of industrial thermoplastic and non-ferrous metal welding machines and ultrasonic cutting equipment. Product lines include the OMEGA 5 (pneumatic and electric ultrasonic), OMEGA 4 series, SATURN workstations, hot plate welders, thermal welders, vibration welders, laser welders, metal welders, manual ultrasonic devices, and integrator components (generators, acoustic assemblies, boosters, sonotrodes). This constitutes the primary revenue stream.
- Custom/ bespoke Equipment Design: Mecasonic develops bespoke equipment for highly specific projects where standard offerings are insufficient. Custom equipment design and manufacturing is offered as a service, tailored to unique industrial requirements.
- After-Sales Service, Maintenance & Spare Parts: Technical support team provides equipment startups, technical assistance, repairs, and maintenance worldwide. Services cover mechanical, electrical, electronic, programming, and tooling aspects. Technicians can be deployed globally or supported by local structures. This is an ongoing revenue stream.
- Testing & Validation Laboratory Services: Mecasonic operates a dedicated testing laboratory where preliminary trials are conducted to validate the appropriate welding technique and tooling for customer applications. The lab is equipped with the full machine range and hundreds of tools.
- Training Services: Mecasonic offers training programs on its welding machines across all technologies, enabling users to understand assembly procedures in detail and optimize production.
Go-to-market motion2 records
Distribution channels4 records
Marketing channels7 records
Mecasonic product offering
Product offeringCore offering
Mecasonic designs, manufactures, and sells industrial welding machines for thermoplastics and non-ferrous metals, along with ultrasonic cutting equipment for food, textiles, and rubber. The company offers six proprietary welding technologies (ultrasonic, rotation, thermal/hot air, hot plate, vibration, laser) across its OMEGA 5, OMEGA 4, FUSION, SATURN, and OMEGA 4 MX product lines, with associated after-sales service, testing laboratory, training, and custom equipment design for industrial manufacturers.
Product overview
Mecasonic is a manufacturer of thermoplastic and non-ferrous metal welding solutions and ultrasonic cutting equipment, operating as part of the PWS+ group under Crest Ultrasonics. The product portfolio centers on six welding technologies: ultrasonic, rotation, thermal/hot air, hot plate, vibration, and laser. The core offering includes the OMEGA 5 (newest generation) and OMEGA 4 series of ultrasonic welders available in pneumatic and electric variants (OMEGA 5 A/P/E, OMEGA 4.X/E/S/A+), rotation welders (OMEGA 4 RI 72/115), thermal welders (Omega 4.T), hot plate welders (FUSION series), vibration welders (LVW-2032), laser welders (QSW 400 L), and metal welders (OMEGA 4 MX). Supporting products include the SATURN modular workstation, manual devices (Pulse Touch pencil/pistol, Miniweld), ultrasonic cutting equipment (sonotrodes, generator kits), and integrator components (generators, acoustic ensembles, modules). All products are designed and manufactured at the company's facility in Juvigny, France.
Differentiator
Problem solved
Functional benefit
Products and services
- OMEGA 5 A Ultrasonic Welder Pneumatic ultrasonic welding machine for simple welds on small to large thermoplastic parts, delivering reliable and reproducible welding results for industrial manufacturers.
- OMEGA 5 P Ultrasonic Welder Pneumatic ultrasonic welding machine for precision welding of plastic components with medium complexity, including welding, cutting, punching thermoplastics, non-wovens, textiles, films, and inserting metals into plastic.
- OMEGA 5 E Electric Ultrasonic Welder Electric ultrasonic welding machine for complex welds requiring maximum precision and flexibility, with adjustable welding force, speed, and amplitude parameters.
- OMEGA 4.X Ultrasonic Welder Pneumatic ultrasonic welding machine designed for integration into automated manufacturing systems with full PLC dialogue capability.
- OMEGA 4.E Electric Ultrasonic Welder Electric ultrasonic welding machine with Industry 4.0 and OPC-UA connectivity for integration into smart manufacturing environments.
- OMEGA 4.S Standard Ultrasonic Welder
Quantifiable outcome
- 2,300 customers served globally across 48 countries on 4 continents
- +4 more outcomes
Companies that use Mecasonic
Customer profileNamed customers10 records
Segments10 records
Ideal customer profiles6 records
Mecasonic technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature10 records
Mecasonic partnerships and signals
Strategic signalPartnerships
Four partnerships are on record, tiered minor and core.
- B&R Industrial AutomationminorMecasonic was a guest of B&R Industrial Automation at the Prod&Pack trade show in Lyon (November 18-20, 2025), stand A76, Hall 6. Demonstrated the SATURN workstation with digital rotary ring and OMEGA 4 E electric ultrasonic welder.
- HPC GROUP (High-tech Plastic Center)minorHPC GROUP (High-tech Plastic Center) is Mecasonic's partner in Tunisia, presenting Mecasonic equipment for thermoplastic welding at PLASTIC EXPO 2025 (June 17-20, 2025) at the Parc des Expositions du Kram, Tunisia.
- KLN UltraschallminorKLN Ultraschall partnered with Mecasonic at the FAKUMA trade show (October 15-19, 2024) in Friedrichshafen, Germany (Hall A4, Stand 4128), presenting ultrasonic equipment for thermoplastic assembly.
- Crest UltrasonicscoreSince 2000, Mecasonic has been part of the Crest Ultrasonics group, which is described as the largest private enterprise in the ultrasonic industry. This is a parent-subsidiary relationship providing group-level strategic alignment and market positioning.
Scale indicators6 records
Recent moves7 records
Expansion highlights5 records
Mecasonic competitors and assessment
Company assessmentDirect peers
- Sonics & Materials: US manufacturer of ultrasonic welding equipment for plastics and metals, including battery assembly applications. Direct competitor in ultrasonic metal welding and ultrasonic plastics assembly, particularly relevant for EV battery and electronics customers.
- Herrmann Ultraschall: German-headquartered manufacturer of ultrasonic welding equipment for plastics and non-ferrous metals, with global presence across automotive, medical, packaging, and electronics. Closest direct competitor to Mecasonic, offering overlapping ultrasonic and related technologies and competing for the same industrial customer base.
- Rinco Ultrasonics: Swiss-based manufacturer of ultrasonic welding equipment for plastics, with food cutting and cleaning solutions. Direct overlap with Mecasonic's ultrasonic plastic welding and ultrasonic food/textile cutting product lines.
- Schunk Sonosystems: German manufacturer specializing in ultrasonic metal welding (especially aluminum and copper) for automotive, e-mobility, and battery applications. A direct peer in Mecasonic's non-ferrous metal welding niche, particularly relevant for the OMEGA 4 MX product line.
- Dukane Intelligent Ultrasonic Solutions: US-based manufacturer of ultrasonic welding systems for plastics and metals, including hand-held, bench-top, and automated solutions. Competes directly with Mecasonic's ultrasonic welding portfolio across medical, automotive, and consumer goods verticals.
- Telsonic AG: Swiss-headquartered specialist in ultrasonic welding and ultrasonic cutting for plastics, metals, and food/textiles, with strong presence in EV battery and automotive applications. Direct overlap with Mecasonic's ultrasonic metal welding (OMEGA 4 MX) and ultrasonic cutting product lines.
Regional players
- Bielomatik Leuze GmbH + Co. KG: German manufacturer of plastic welding and automation equipment, including ultrasonic and heat-sealing systems for packaging and automotive. Adjacent competitor in plastics joining, primarily serving European industrial customers.
- Kiefel GmbH: German manufacturer of plastics processing machinery, including hot-plate and thermal welding systems for packaging and automotive applications. Overlaps with Mecasonic's hot plate (FUSION series) and thermal welding (OMEGA 4.T) product lines, primarily serving European customers.
Broad incumbents
- Branson Ultrasonics (Emerson): Emerson-owned broad incumbent in ultrasonic plastics welding, assembly, and cleaning with global service network and extensive automotive/medical packaging presence. A much larger competitor than Mecasonic, but directly competing in ultrasonic plastic welding equipment sales.
Emerging players
- Cheersonic Ultrasonic Food Cutting: Specialist manufacturer of ultrasonic food cutting equipment using vibrating titanium blades, directly competing with Mecasonic's ultrasonic food cutting kit. Strong overlap in cheese, cake, and confectionery cutting use cases.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
Mecasonic social profiles
Digital presenceMecasonic compliance and trust
Trust signalCompliance3 records
Mecasonic financial estimates
Financial estimateRevenue estimate
Valuation estimate
Mecasonic leadership team
Management profileNumber of profiles
Profiles3 records
Mecasonic subsidiaries and ownership
Company hierarchySubsidiaries2 records
Mecasonic funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Mecasonic M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Mecasonic
What does Mecasonic do?
Mecasonic designs, manufactures, and sells industrial welding machines for thermoplastics and non-ferrous metals, along with ultrasonic cutting equipment for food, textiles, and rubber. The company offers six proprietary welding technologies (ultrasonic, rotation, thermal/hot air, hot plate, vibration, laser) across its OMEGA 5, OMEGA 4, FUSION, SATURN, and OMEGA 4 MX product lines, with associated after-sales service, testing laboratory, training, and custom equipment design for industrial manufacturers.
Is Mecasonic a public or private company?
Mecasonic is a private company. It is classified as corporate owned and is currently operating.
When was Mecasonic founded?
Mecasonic was founded in 1969. It employs 11 to 50 people.
Where is Mecasonic based?
Mecasonic is headquartered in Cornellá De Llobregat, Spain, in the Europe region.
How does Mecasonic make money?
Five revenue lines are on record. Industrial Welding Equipment Sales are the primary driver. The others are custom/ bespoke Equipment Design, after-Sales Service, Maintenance & Spare Parts, testing & Validation Laboratory Services and training Services.
Who are Mecasonic's main competitors?
Direct peers on record are Sonics & Materials, Herrmann Ultraschall, Rinco Ultrasonics, Schunk Sonosystems, Dukane Intelligent Ultrasonic Solutions and Telsonic AG. Regional players are Bielomatik Leuze GmbH + Co. KG and Kiefel GmbH. Branson Ultrasonics (Emerson) is listed as a broad incumbent. Cheersonic Ultrasonic Food Cutting is listed as an emerging player.
Does Mecasonic have an API?
No public API is recorded for Mecasonic.
What industry is Mecasonic in?
Mecasonic's product category is Industrial Welding Equipment. Its primary akta.pro industry code is IMAHADAH, Welding, Joining & Soldering Equipment (Arc, Resistance, Friction, Brazing). Its NAICS code is 333992 and its SIC code is 3540.