Bautz Engineering
Bautz Engineering GmbH is a German specialized machinery manufacturer of automated leak and valve function testing systems for aerosol cans and pharmaceutical metered-dose inhalers, serving pharmaceutical, cosmetics, and technical spray producers with custom-engineered, GMP/FDA-compliant solutions.
- Company typePrivate
- Founded1996
- HeadquartersStromberg, Germany
- Headcount11–50
- GTM typeB2B
- OfferingHardware or Manufacturing
What Bautz Engineering does
Bautz Engineering GmbH is a German specialized mechanical engineering company founded in 1996 in Bad Kreuznach by Horst Bautz as a spin-off from BEER GmbH (originally established in 1947). The company designs and manufactures automated testing and quality control equipment for aerosol containers and pharmaceutical metered-dose inhalers (MDIs), serving pharmaceutical manufacturers as its primary customer base alongside cosmetics producers and technical spray/home care companies. Current legal representation is held by Maria Basting-Bautz, indicating continued family ownership following the founder's era.
The company's product portfolio centers on proprietary gas analysis-based leak detection technology, including the AeroFid leak tester family (models 60, 100, and 200), the AerCoFid system specialized for medical dose aerosols, and the VFT valve function tester for MDIs. These systems achieve throughput of up to 5,000 cans per minute within a compact footprint of less than one square meter, with detection sensitivity equivalent to a 2.5mm bubble. All systems are designed to meet GMP and FDA regulatory requirements, and the company retains in-house capabilities spanning SOLIDWORKS 3D CAD design, CNC manufacturing, and control cabinet construction for full turnkey delivery.
Bautz operates a custom-engineered, one-off machine sale business model with quotation-based pricing and multi-year project cadences. The company maintains direct enterprise sales relationships and integrates components from major industrial automation suppliers including Siemens, Rittal, ABB, Telemecanique, Weidmüller, Phoenix Contact, and Rockwell. Operational focus remains concentrated in the DACH region with no disclosed international subsidiary footprint.
Bautz Engineering firmographics
Firmographics- Name
- Bautz Engineering
- Legal name
- Bautz Engineering GmbH
- Website
- https://bautzengineering.de
- Company type
- Private
- Founded year
- 1996
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- Bautz Engineering GmbH is a German specialized machinery manufacturer of automated leak and valve function testing systems for aerosol cans and pharmaceutical metered-dose inhalers, serving pharmaceutical, cosmetics, and technical spray producers with custom-engineered, GMP/FDA-compliant solutions.
- Ownership category
- akta.pro rank
Bautz Engineering industry classification
Industry- Product category
- Industrial Quality Control and Testing Machinery
- NAICS
- Measuring, Dispensing, and Other Pumping Equipment Manufacturing (333914), Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial Process Variables (334513)
- SIC
- Laboratory Analytical Instruments (3826)
- akta.pro primary industry
- Filling & Dosing Machines (Liquid/Powder/Solid) (IMAHAOAF)
- akta.pro secondary industries
- Process Gases & Gas Delivery Consumables (Specialty/Bulk/UHP) (HDAHAGAL), General Lab Equipment (Centrifuges, Incubators, Shakers, Ovens) (HLAGAIAC)
Keywords
Where Bautz Engineering is headquartered
LocationHeadquarters
- HQ city
- Stromberg
- HQ country
- Germany
- HQ region
- Europe
Offices2 records
Markets served
Bautz Engineering business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Operations, Supply Chain, Technology or R&D, Infrastructure
Revenue model
- Custom Machine Manufacturing: Design, construction, and manufacturing of customized special machines and turnkey solutions for pharmaceutical and cosmetics industries. Includes full engineering, hardware/software planning, precision parts manufacturing, mechanical and electrical assembly, commissioning, and technical documentation.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom quotation-based pricing |
Go-to-market motion1 record
Distribution channels1 record
Marketing channels2 records
Bautz Engineering product offering
Product offeringCore offering
Bautz Engineering designs, builds, and commissions customized automated special-purpose machines for the testing, handling, and quality control of aerosol cans and medical dose inhalers (MDIs/pMDIs). Its core products are the AeroFid gas-analysis leak tester family, the AerCoFid leak tester for medical aerosols, the VFT Valve Function Tester, and Kappenaufsetzer cap-application systems, delivered together with in-house engineering, CNC manufacturing, and control cabinet assembly.
Product overview
Bautz Engineering is a specialized mechanical engineering company with over 40 years of experience developing and manufacturing highly automated special-purpose machines. The core product portfolio centers on leak testing and valve function testing equipment for aerosol containers and medical dosed aerosols (MDIs/pMDIs). The main products include the AeroFid Lecktester line (AeroFid 60, 100, 200) for aerosol cans, the AerCoFid Lecktester for medical dosed aerosols, and the VFT Ventil Funktion Tester for valve function testing. Supporting offerings include Kappenaufsetzer (cap application systems), handling units for assembly and packaging, and assembly stations. The company also provides comprehensive engineering services including construction (3D CAD with SOLIDWORKS), in-house manufacturing (turning and milling), automation technology (control cabinet building), and special machine construction. Their systems are designed for integration into existing production lines serving pharmaceutical, cosmetics, technical sprays, home care, and beauty care industries.
Differentiator
Problem solved
Functional benefit
Brands
- AeroFid: Automatic leak tester for aerosol cans, compliant with ADR, Directive 75/324/EWG and harmonized standards. Detects leakages at room temperature without heating cans. Throughput up to 5000 doses per minute.
- AerCoFid
- VFT Ventil Funktion Tester
- Kappenaufsetzer
Products and services
- AeroFid Leak Tester (models 60, 100, 200) Automatic leak tester for aerosol cans performing density testing per ADR, Directive 75/324/EWG, and harmonized standards. Uses a high-sensitivity, fast-responding gas analysis system to detect hydrocarbon-based propellants (LPG, DME, HFA, fluorocarbons) at room temperature without heating cans. Throughput up to 5,000 cans/minute; detection sensitivity equivalent to a 2.5mm bubble every 5 seconds; footprint under 1 sqm for inline integration.
- AerCoFid Leak Tester Leak tester specifically designed for medical dose aerosols (pMDIs), based on the same gas-analysis detection principle as AeroFid, targeting pharmaceutical production environments.
- VFT Valve Function Tester Valve function tester for pressurized metered-dose inhalers (pMDIs), individually adapted to customer requirements. Achieves up to 250 doses/minute via mechanically controlled valve actuation, with optical spray jet detection, GMP-compliant design, and optional integrated control scale, code reader, and camera inspection.
- Kappenaufsetzer (Cap Applicator) Special-purpose systems for applying spray and closure caps onto aerosol containers, integrated into customer production lines.
Quantifiable outcome
- Detection sensitivity equivalent to 2.5mm diameter bubble every 5 seconds in water bath
- +3 more outcomes
Companies that use Bautz Engineering
Customer profileSegments3 records
Ideal customer profiles2 records
Bautz Engineering technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature5 records
Bautz Engineering partnerships and signals
Strategic signalPartnerships
Eight partnerships are on record, tiered core.
- SiemenscoreSiemens components are used in control cabinet construction. The company builds control cabinets using Siemens components as part of their automation technology offerings, ensuring reliable and industry-standard control systems for their testing and production machinery.
- RittalcoreRittal components used in control cabinet construction for automation systems, providing industrial enclosure solutions for control equipment.
- ABBcoreABB automation components utilized in control cabinet construction for industrial machinery and testing equipment.
- TelemecaniquecoreTelemecanique automation components integrated into control systems for testing and production machinery.
- WeidmüllercoreWeidmüller electrical and electronic components used in control cabinet construction, ensuring connectivity and industrial automation standards.
- Phoenix ContactcorePhoenix Contact terminal blocks and automation components integrated into control systems for industrial machinery.
- Rockwell AutomationcoreRockwell Automation components utilized in control systems for industrial testing and production equipment.
- BEER GmbHcoreBEER GmbH (founded 1947) was the predecessor company from which Bautz Engineering evolved. The original company specialized in machine tool construction. Horst Bautz, former managing director and technical director of BEER GmbH, acquired the company in 1989 and subsequently founded Bautz Engineering GmbH in 1996 to serve the pharmaceutical and cosmetics industries.
Scale indicators5 records
Recent moves7 records
Expansion highlights2 records
Bautz Engineering competitors and assessment
Company assessmentBroad incumbents
- Krones AG: Filling and packaging line equipment supplier for beverages, food and selected pharma/cosmetics applications. Adjacent filling-line and inspection technology overlaps with Bautz's dosing-related testing focus.
- Thermo Fisher Scientific Inc. Broad analytical instruments, lab equipment and pharma services conglomerate with leak detection and process analytical technology relevant to pharma manufacturing QC.
- ATS Automation Tooling Systems Inc. Custom automation solutions provider serving pharmaceutical, medical devices and industrial customers with turnkey production and test systems. Comparable custom-engineered automation business model.
- Syntegon Technology GmbH: Former Bosch Packaging Technology; supplies processing and packaging machinery for pharmaceuticals including fill-finish and inspection. Competes at the line level rather than standalone test modules.
- Stevanato Group: Pharmaceutical containment and drug delivery device company supplying pMDI components, glass primary packaging and visual inspection systems. Operates directly in the pMDI value chain that Bautz serves with testing equipment.
Emerging players
- Antares Vision Group: Pharmaceutical inspection and track-and-trace vision systems provider serving injectable and inhaled drug applications. Overlaps with Bautz in regulated pharma quality assurance and inline inspection.
Direct peers
- Industrial Physics: Specialist in leak testing, package integrity and quality control instruments for packaging lines, including aerosol and pharmaceutical applications. Closely comparable product category to Bautz's AeroFid and AerCoFid testers.
- Pfeiffer Vacuum Technology AG: Global supplier of vacuum and leak detection technology used across pharmaceutical, industrial and analytical applications. Overlaps with Bautz in leak detection instrumentation and serves similar regulated pharmaceutical customers.
- Labthink Instruments Co., Ltd. Manufacturer of packaging testing instruments including leak and seal-strength testers for pharma and food packaging. Closely comparable product category in leak and package integrity testing.
- HEUFT Systemtechnik GmbH: Inline quality control and inspection systems for beverages, food and pharmaceuticals including leak and fill-level detection. Comparable inline QC technology and customer base to Bautz's automated testing systems.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
Bautz Engineering social profiles
Digital presenceBautz Engineering financial estimates
Financial estimateRevenue estimate
Valuation estimate
Bautz Engineering leadership team
Management profileNumber of profiles
Profiles2 records
Bautz Engineering funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Bautz Engineering M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Bautz Engineering
What does Bautz Engineering do?
Bautz Engineering designs, builds, and commissions customized automated special-purpose machines for the testing, handling, and quality control of aerosol cans and medical dose inhalers (MDIs/pMDIs). Its core products are the AeroFid gas-analysis leak tester family, the AerCoFid leak tester for medical aerosols, the VFT Valve Function Tester, and Kappenaufsetzer cap-application systems, delivered together with in-house engineering, CNC manufacturing, and control cabinet assembly.
Is Bautz Engineering a public or private company?
Bautz Engineering is a private company. It is classified as family owned and is currently operating.
When was Bautz Engineering founded?
Bautz Engineering was founded in 1996. It employs 11 to 50 people.
Where is Bautz Engineering based?
Bautz Engineering is headquartered in Stromberg, Germany, in the Europe region.
How does Bautz Engineering make money?
One revenue line is on record: custom Machine Manufacturing.
Who are Bautz Engineering's main competitors?
Broad incumbents on record are Krones AG, Thermo Fisher Scientific Inc., ATS Automation Tooling Systems Inc., Syntegon Technology GmbH and Stevanato Group. Antares Vision Group is listed as an emerging player. Direct peers are Industrial Physics, Pfeiffer Vacuum Technology AG, Labthink Instruments Co., Ltd. and HEUFT Systemtechnik GmbH.
Does Bautz Engineering have an API?
No public API is recorded for Bautz Engineering.
What industry is Bautz Engineering in?
Bautz Engineering's product category is Industrial Quality Control and Testing Machinery. Its primary akta.pro industry code is IMAHAOAF, Filling & Dosing Machines (Liquid/Powder/Solid), with a secondary code of HDAHAGAL, Process Gases & Gas Delivery Consumables (Specialty/Bulk/UHP). Its NAICS code is 333914 and its SIC code is 3826.