Roots Cast
Roots Cast Private Ltd manufactures precision aluminium and zinc die castings, including ready-to-fit sub-assemblies, for automotive, EV, aerospace, railways, and industrial customers across India and Europe using HPDC, LPDC, GDC, and RHEO semi-solid casting processes.
- Company typePrivate
- Founded1984
- HeadquartersCoimbatore, India
- Headcount251–500
- GTM typeB2B
- OfferingHardware or Manufacturing
What Roots Cast does
Roots Cast Private Ltd (RCPL), established in 1984 as part of India's Roots Group of Companies, manufactures non-ferrous aluminium and zinc alloy components through High Pressure Die Casting (HPDC), Low Pressure Die Casting (LPDC), Gravity Die Casting (GDC), and proprietary Advanced RHEO semi-solid casting processes. The company operates 19 HPDC machines ranging from 120-ton to 1400-ton capacity plus 6 tiltable GDC machines and an LPDC plant, producing castings from 150 grams to 75 kg at a capacity of approximately 800 tonnes per month. Core competencies span in-house tool design and manufacturing, CNC machining, heat treatment (T5/T6), surface finishing, vacuum impregnation, and integration of ready-to-fit sub-assemblies incorporating springs, rubber, sheet metal, plastic injection moulding, fasteners, and turned parts. All HPDC machines are integrated with Industry 4.0 IoT systems posting real-time production and quality data to SAP.
The company serves 11 vertical end-markets including automotive (two-wheelers, four-wheelers, commercial vehicles), electric vehicles, aerospace and defense, railways, general engineering, hydraulic and pneumatic, textile machinery, white goods, healthcare and medical, marine, and solar transformers. Named enterprise customers include Volvo Group India, Volvo Penta, Knorr-Bremse, Atlas Copco, Argo-Hytos, and aerospace lighting system manufacturers. The company holds IATF 16949:2016, ISO 9001:2015, ISO 14001:2015, NADCAP, and BIS IS 617-1994 certifications. It maintains a dedicated domestic marketing contact, an export marketing contact, and a European branch office via AW Solution GmbH in Munich, Germany for regional sales.
Revenue is generated through custom quote-based pricing for cast parts, machined parts, and sub-assemblies on multi-year enterprise contracts. The company holds a sustainability leadership position as the first Indian die casting firm to receive the CII GreenPro Type-1 Ecolabel, producing castings at 0.789 kg CO2/kg using 100% recycled aluminium and 80% renewable energy, with a target of carbon neutrality by 2045. The company is privately held with no external funding rounds disclosed; growth has been funded through parent Roots Group resources and reinvested earnings over four decades.
Roots Cast firmographics
Firmographics- Name
- Roots Cast
- Legal name
- Roots Cast Private Ltd
- Website
- https://rootscast.com
- Company type
- Private
- Founded year
- 1984
- Operating status
- Operating
- Headcount range
- 251–500 employees
- Short description
- Roots Cast Private Ltd manufactures precision aluminium and zinc die castings, including ready-to-fit sub-assemblies, for automotive, EV, aerospace, railways, and industrial customers across India and Europe using HPDC, LPDC, GDC, and RHEO semi-solid casting processes.
- Ownership category
- akta.pro rank
Roots Cast industry classification
Industry- Product category
- Aluminium Die Casting Manufacturing
- NAICS
- Nonferrous Metal Die-Casting Foundries (331523)
- SIC
- Nonferrous Foundries (Castings) (3360)
- akta.pro primary industry
- Aluminum Casting & Ingot/Billet/Slab Production (IMAKACAE)
- akta.pro secondary industry
- Tool & Die Making (EDAOAGAC)
Keywords
Where Roots Cast is headquartered
LocationHeadquarters
- HQ city
- Coimbatore
- HQ country
- India
- HQ region
- Asia
Offices3 records
Markets served
Roots Cast business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Operations, Personnel, Technology or R&D, Infrastructure, Marketing or Sales
Revenue model
- Aluminium Die Casting Components: Manufacturing of aluminium and zinc-based alloy components through High Pressure, Low Pressure, and Gravity Die Casting processes. Components are sold as cast parts, machined parts, or finished 'ready-to-fit' sub-assemblies depending on customer requirements.
- Sub-Assembly Manufacturing: Complete sub-assembly services including integration of springs, rubber components, sheet metal, plastic injection, fasteners, and turned parts with castings. Valued-added assembly services command premium pricing.
- Surface Treatment and Finishing: Post-cast processes including powder coating, chromating, anodizing, vacuum impregnation, vibro polishing, and shot blasting offered as additional services.
- Tool Manufacturing: In-house tool design and manufacturing services for dies, molds, and press tools provided to customers as separate service offering.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom Quote-Based Pricing |
Go-to-market motion2 records
Distribution channels3 records
Marketing channels5 records
Roots Cast product offering
Product offeringCore offering
Roots Cast Private Ltd (RCPL) manufactures non-ferrous aluminium and zinc-based alloy components through High Pressure Die Casting (HPDC), Low Pressure Die Casting (LPDC), and Gravity Die Casting (GDC) processes. The company supplies precision-engineered cast parts and sub-assemblies to industrial OEMs across automotive, aerospace, defence, healthcare, medical, railways, textile, and white goods sectors, with in-house tooling, prototyping, and CNC finishing capabilities.
Product overview
Roots Cast Private Ltd offers a comprehensive portfolio of die casting solutions as a single unified manufacturing platform. The core offerings include High Pressure Die Casting (HPDC), Gravity Die Casting (GDC), and Low Pressure Die Casting (LPDC) processes for aluminium and zinc alloy components, complemented by advanced RHEO Casting technology for semi-solid casting. The company provides integrated add-on services including sub-assembly (ready-to-fit assemblies with springs, rubber, sheet metal, plastic, and fasteners), heat treatment (T5/T6), surface treatment (vacuum impregnation, vibro polishing, shot blasting, powder coating, anodizing), CNC machining, and in-house tool manufacturing. A subsidiary, Polycraft, offers plastic injection moulding services. The product ecosystem is united by Industry 4.0 IoT integration across all production equipment, enabling real-time monitoring and quality control from casting through assembly to delivery.
Differentiator
Problem solved
Functional benefit
Products and services
- High Pressure Die Casting (HPDC) Components Manufactures aluminium and zinc alloy components through High Pressure Die Casting, suited for high-volume, complex-geometry parts. Components are produced on cell-concept lines with Industry 4.0 IoT integration and supplied to automotive, aerospace, defence, and general industrial OEMs.
- Gravity Die Casting (GDC) Components Manufactures non-ferrous aluminium and zinc alloy components through Gravity Die Casting, suited for medium-volume, thicker-walled cast parts with good metallurgical integrity. Supplied to industrial OEMs across automotive, railways, textile, and white goods sectors.
- Low Pressure Die Casting (LPDC) Components Manufactures aluminium and zinc alloy components through Low Pressure Die Casting, suited for structurally critical parts with superior mechanical properties and lower porosity. Supplied to automotive, aerospace, and defence OEMs.
- Advanced RHEO Casting Manufactures components through Advanced RHEO (semi-solid metal) casting, producing high-integrity, low-porosity parts for demanding automotive and structural applications. Targeted at OEMs requiring superior mechanical properties and metallurgical consistency.
- Sub Assembly Provides sub-assembly of cast components with mating parts, fasteners, and other bought-out items, delivering higher-value integrated modules to OEMs. Suited for automotive, white goods, and general industrial customers seeking reduced supplier count.
- Door Closer Manufactures finished door closer mechanisms and housings using die cast components, sold as branded or OEM products to architectural hardware and building products customers.
- Polycraft - Plastic Injection Moulding Polycraft provides plastic injection moulding services producing polymer components and housings, complementing Roots Cast's metal casting portfolio. Targeted at OEMs needing combined metal-polymer assemblies in automotive, white goods, and industrial segments.
- Low-Carbon Emission Aluminium Casting Low-carbon emission aluminium casting line producing cast components with reduced environmental footprint, targeted at sustainability-conscious automotive, EV, and industrial OEM buyers seeking greener supply chain partners.
Quantifiable outcome
- CO2 emissions reduced by 85% (2022-23 vs 2019-20 baseline)
- +5 more outcomes
Companies that use Roots Cast
Customer profileNamed customers6 records
Segments11 records
Ideal customer profiles4 records
Roots Cast technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature6 records
Roots Cast partnerships and signals
Strategic signalScale indicators7 records
Recent moves11 records
Expansion highlights5 records
Roots Cast competitors and assessment
Company assessmentDirect peers
- Nemak: Mexico-headquartered global leader in aluminum die casting for automotive powertrain, EV battery housings and structural parts. Closest global comparable to Roots Cast by process mix and target customers, but operates multi-region plants at significantly larger scale.
- Dynacast: Global precision die caster offering aluminum, zinc and magnesium multi-slide and conventional die casting across multiple regions. Comparable to Roots Cast on aluminum/zinc die casting processes and enterprise industrial customer base.
- GF Casting Solutions: Swiss-headquartered global casting solutions provider covering iron, steel and aluminum light-metal casting for automotive and industrial customers. Comparable to Roots Cast on global automotive OEM customer base and aluminum casting capabilities.
- Endurance Technologies: India-listed aluminum die casting leader supplying automotive and EV OEMs globally. Directly comparable to Roots Cast in process technology (HPDC, GDC, LPDC), customer mix (auto OEMs) and one-stop sub-assembly offering, but at materially larger scale.
- Rico Auto Industries: Indian aluminum and magnesium die caster serving automotive and two-wheeler OEMs with HPDC, GDC and machining capabilities. Comparable to Roots Cast in process portfolio, Indian manufacturing base and automotive end-market exposure.
- Ryobi Die Casting: Japan-headquartered global aluminum die casting supplier to automotive OEMs. Comparable to Roots Cast on HPDC process technology and automotive end-market exposure, though operating at significantly larger global scale.
- Rockman Industries (Hero Cycles group): Indian aluminum die casting and machined components supplier focused on two-wheeler and four-wheeler automotive customers. Closely comparable to Roots Cast on HPDC processes, machining and Indian OEM customer base.
- Shiloh Industries: US-headquartered supplier of lightweight aluminum and magnesium die castings and stampings for automotive, industrial and aerospace customers. Comparable to Roots Cast on aluminum die casting processes and EV lightweighting focus.
- Sundaram-Clayton Group (Brakes India / Sundaram Clayton): Indian aluminum die casting manufacturer with HPDC, GDC and LPDC capabilities serving automotive and commercial vehicle OEMs. Comparable to Roots Cast in process technology and automotive customer base.
Broad incumbents
- Faurecia: France-headquartered global Tier-1 automotive supplier with a broader portfolio that includes aluminum structural parts and clean mobility solutions. Comparable to Roots Cast as a buyer of die cast components and as a competing supplier on automotive lightweighting.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat6 records
Key risks6 records
Key highlights7 records
Customer concentration
Roots Cast social profiles
Digital presenceRoots Cast compliance and trust
Trust signalCompliance5 records
Roots Cast financial estimates
Financial estimateRevenue estimate
Valuation estimate
Roots Cast leadership team
Management profileNumber of profiles
Profiles2 records
Roots Cast subsidiaries and ownership
Company hierarchySubsidiaries1 record
Roots Cast funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Roots Cast M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Roots Cast
What does Roots Cast do?
Roots Cast Private Ltd (RCPL) manufactures non-ferrous aluminium and zinc-based alloy components through High Pressure Die Casting (HPDC), Low Pressure Die Casting (LPDC), and Gravity Die Casting (GDC) processes. The company supplies precision-engineered cast parts and sub-assemblies to industrial OEMs across automotive, aerospace, defence, healthcare, medical, railways, textile, and white goods sectors, with in-house tooling, prototyping, and CNC finishing capabilities.
Is Roots Cast a public or private company?
Roots Cast is a private company. It is classified as family owned and is currently operating.
When was Roots Cast founded?
Roots Cast was founded in 1984. It employs 251 to 500 people.
Where is Roots Cast based?
Roots Cast is headquartered in Coimbatore, India, in the Asia region.
How does Roots Cast make money?
Four revenue lines are on record. Aluminium Die Casting Components are the primary driver. The others are sub-Assembly Manufacturing, surface Treatment and Finishing and tool Manufacturing.
Who are Roots Cast's main competitors?
Direct peers on record are Nemak, Dynacast, GF Casting Solutions, Endurance Technologies, Rico Auto Industries, Ryobi Die Casting, Rockman Industries (Hero Cycles group), Shiloh Industries and Sundaram-Clayton Group (Brakes India / Sundaram Clayton). Faurecia is listed as a broad incumbent.
Does Roots Cast have an API?
No public API is recorded for Roots Cast.
What industry is Roots Cast in?
Roots Cast's product category is Aluminium Die Casting Manufacturing. Its primary akta.pro industry code is IMAKACAE, Aluminum Casting & Ingot/Billet/Slab Production, with a secondary code of EDAOAGAC, Tool & Die Making. Its NAICS code is 331523 and its SIC code is 3360.