Autocraft Drive Train Solutions

What Autocraft Drive Train Solutions does

Autocraft Drive Train Solutions is the drivetrain division of UK-based Autocraft Solutions Group and positions itself as Europe's largest independent engine remanufacturer. The company remanufactures and assembles engines and related powertrain components, supplying tier-1 OEMs and industrial customers that include Ford, Jaguar Land Rover, Volvo, Aston Martin, PSA, and JCB. Operating from five sites across the UK and the Netherlands, the business reports group turnover exceeding £100 million and employs 430+ people.

The company's product set spans remanufactured engines, new engine assembly, precision-machined components, plasma spray coatings using proprietary PTWA (Plasma Transferred Wire Arc) and RSW processes, and an EV battery repair proposition marketed under the REVIVE brand, which includes the REVIVE MOBILE roadside service and the forthcoming REVIVE Vehicle Workshop. Underlying technology includes the ARIA augmented-reality assembly system and the OptEVizer diagnostic platform for EV battery state-of-health analysis, the latter extended by the LATENT-IQ anomaly-detection module.

The business model combines long-cycle OEM remanufacturing contracts, where engines are returned as cores and rebuilt to specification under warranty-grade quality standards, with a growing direct-to-customer EV battery repair service targeting fleets and consumer vehicles. Revenue is generated through per-unit remanufacturing fees, OEM program contracts, and EV battery repair service charges, with vertical integration achieved through the 2015 acquisition of Vertex Engineering Solutions and the 2018 acquisition of Machining Solutions. The April 2024 £24 million funding facility and the 2023 Netherlands expansion indicate ongoing investment to scale both the legacy drivetrain core and the EV-focused growth vector.

Name

Autocraft Drive Train Solutions

Legal name

Autocraft Solutions Group Limited

Website

https://autocraftds.com

Company type

Private

Founded year

1980

Operating status

Operating

Headcount range

251–500 employees

Short description

Autocraft Drive Train Solutions is Europe's largest independent engine remanufacturer, supplying remanufactured engines, precision components, and EV battery repair services under the REVIVE brand to OEMs including Ford, JLR, Volvo, Aston Martin, PSA, and JCB.

Ownership category

akta.pro rank

Product category

Automotive Powertrain Manufacturing and Remanufacturing

NAICS

Motor Vehicle Gasoline Engine and Engine Parts Manufacturing (33631), Motor Vehicle Transmission and Power Train Parts Manufacturing (33635), Motor Vehicle Electrical and Electronic Equipment Manufacturing (33632)

SIC

Engines & Turbines (3510), Motors & Generators (3621)

akta.pro primary industry

Internal Combustion Engine (ICE) Manufacturing (Gasoline/Diesel) (IMACAHAA)

akta.pro secondary industries

Electric Drive Units & E-Axles Rebuild/Remanufacturing (EV/Hybrid) (TLAKALAH), Passenger Vehicle Transmission & Drivetrain Systems Manufacturing (ICE) (IMACAAAG), Hybrid Powertrain Components Rebuild/Remanufacturing (e-motors, power split devices) (TLAKALAI), Engine Components & Subsystems Manufacturing (Blocks/Heads/Valvetrain/Pistons) (IMACAHAB)

Keywords

• Engine remanufacturing
• EV battery repair
• Powertrain assembly
• Precision machining
• Automotive components

Headquarters

HQ city

Grantham

HQ country

United Kingdom

HQ region

Europe

Offices5 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Technology or R&D, Infrastructure, Supply Chain

Revenue model

1. Engine Remanufacturing: Remanufacture of gasoline and diesel engines (3-6 cylinder inline and V6 to V12 configurations) for automotive and off-highway applications. Capacity of 24,000 engines per year. Services include feasibility studies, defining reman specifications, product development, engine validation and warranty. 75% exported outside UK.
2. New Engine Assembly: Assembly and modification of new engines for special and niche applications. High-performance engine assembly for prestige UK car manufacturers.
3. EV Battery Repair and Remanufacturing: REVIVE service offerings including triage, mobile workshop, and fixed workshop services. Battery exchange programs to keep vehicles on road during repairs. Full service including vehicle collection from dealers and return delivery.
4. Machined Components: Cylinder head and block machining, bed plates, ladder frames, gear and EV motor casings, transmission housings, structural BIW components. Includes fixture design and manufacture, prototype machining, low volume 3/4/5-axis machining, and mould/die manufacture.
5. Engineering Services: Design for Reman partnership with OEMs, transferring knowledge of historical engine failures to improve product quality. Feasibility studies and ongoing product development support.

Go-to-market motion3 records

Distribution channels5 records

Marketing channels5 records

Core offering

Autocraft Drivetrain Solutions is Europe's largest independent engine remanufacturer, providing low to medium volume new engine assembly, remanufacturing, modification and powertrain integration for OEMs (Ford, JLR, Volvo, Aston Martin, PSA, JCB). The company also operates an industrial-scale EV battery repair, remanufacturing and testing service under the REVIVE brand, alongside precision machined components and engineered fixtures.

Product overview

Autocraft Drive Train Solutions is part of Autocraft Solutions Group, operating as a multi-solution technology company offering both traditional internal combustion engine (ICE) remanufacturing and electric vehicle (EV) battery services. The portfolio consists of four interconnected solution lines: (1) Engine Remanufacture & Assembly covering engine rebuilding, new engine assembly, PTWA/RSW cylinder bore spray technology, and transmissions; (2) EV Solutions under the REVIVE® brand including Triage (mobile vans), Mobile (container-based workshops), Battery Workshop (fixed facilities), and Vehicle Workshop (door-to-door service), complemented by OptEVizer® battery testing and LATENT-IQ™ defect detection; (3) Machined Components including cylinder heads, blocks, and structural BIW parts; and (4) Fixtures, Low Volume Machining & Special Purpose Machinery. Key enabling technologies include the proprietary ARIA® augmented reality assembly system and PTWA/RSW plasma spray reclamation technology. The company operates from facilities in Grantham, Wellingborough, Birmingham (UK), and Arnhem (Netherlands), with capacity to remanufacture 24,000 engines annually and 2,000+ EV battery packs per year.

Differentiator

Problem solved

Functional benefit

Brands

• REVIVE®: Proprietary EV battery repair and remanufacturing technology platform including TRIAGE, MOBILE, and WORKSHOP solutions for EV battery testing and repair
• ARIA®
• OptEVizer®
• REVIVE® Battery Workshop
• REVIVE® Vehicle Workshop
• PTWA/RSW

Products and services

• Engine Remanufacturing Remanufacture of gasoline and diesel engines (3-6 cylinder inline and V6 to V12 configurations) for automotive and off-highway applications, supplying OEMs including Ford, Jaguar Land Rover, Volvo, Aston Martin, PSA, and JCB.
• New Engine Assembly Complete outsourced IC engine assembly solution for OEMs moving away from in-house engine production, including assembly and modification of new engines for special and niche applications.
• REVIVE Triage Mobile diagnostic vans that bring EV battery triage technology to the roadside or depot, pinpointing faults at cell level within minutes without opening the pack.
• REVIVE Mobile 30ft expandable ISO container-based mobile EV battery repair facility equipped with full REVIVE technologies, capable of repairing up to 2,000 battery packs per year.
• REVIVE Battery Workshop Fixed-location EV battery service center providing comprehensive triage, repair, and remanufacturing services at Autocraft facilities in Grantham, UK and Arnhem, Netherlands.
• REVIVE Vehicle Workshop Door-to-door EV battery repair service that collects vehicles from dealer networks, performs repairs at REVIVE Battery Workshops, and returns fully tested vehicles.
• OptEVizer Industrial-scale dynamic EV battery testing technology that establishes accurate State-of-Health at module and cell level, identifies root causes of battery decline and predicts cells at risk of failure. Includes BASE SCAN, SAFE SCAN, PRO SCAN tiers.
• Electric Drive Unit (EDU/ERAD) Remanufacturing Remanufacturing services for electric drive units and electric rear axle drives used in electric vehicles.
• Transmissions Transmission remanufacturing and assembly services as part of the drivetrain solutions portfolio.
• Cylinder Heads and Blocks Machining Precision machining of engine cylinder heads and blocks for automotive and off-highway applications at Autocraft Machining Solutions facility in Wellingborough.
• Structural BIW Machined Components Machining of structural Body-in-White components for automotive applications.
• Fixture Design and Manufacture Custom fixture design and manufacturing services by Vertex Engineering Solutions for assembly and machining operations.
• Engineering Services Design for Reman partnership with OEMs, including feasibility studies, defining reman specifications, ongoing product development, engine validation and warranty services.

Quantifiable outcome

• Up to 85% of core engine materials recovered through remanufacturing
• +5 more outcomes

Named customers7 records

Segments3 records

Ideal customer profiles3 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

AI capability4 records

Feature4 records

Partnerships

One partnership is on record.

• OE Manufacturers (Ford, JLR, Volvo, Aston Martin, PSA, JCB)coreStrategic or Co-development PartnerLong-term supply partnerships with major OEM manufacturers for engine remanufacturing. Participates in 'Design for Reman' programs where OEM engineers collaborate with Autocraft during new engine development to incorporate end-of-life serviceability considerations. Knowledge transfer of historical failure data improves new product quality.

Scale indicators9 records

Recent moves9 records

Expansion highlights6 records

Regional players

• Ecobat: European leader in battery recycling and lead/acid and lithium battery services, operating across multiple European countries. Comparable to Autocraft's European battery lifecycle footprint, including the Arnhem Netherlands presence.

Direct peers

• MAHLE Powertrain: Provider of engine development, testing and remanufacturing services to global OEMs across passenger and commercial vehicles. Direct comparable to Autocraft's engine reman, new build and engineering services offering, and a former employer of Autocraft's Engineering & Quality Director.
• Jasper Engines & Transmissions: US-based independent remanufacturer of gas and diesel engines, transmissions and differentials for OEMs and the aftermarket. Closest North American analog to Autocraft's engine reman business model and scale.
• Ivor Searle: UK-based remanufacturer of engines, gearboxes and turbochargers for commercial vehicles, buses and off-highway equipment. Direct UK peer to Autocraft's engine reman and transmission offerings with overlapping OEM customer base.

Emerging players

• Connected Energy: UK-based provider of second-life EV battery energy storage systems and battery lifecycle services. Adjacent comparable to Autocraft's REVIVE/OptEVizer battery diagnostics and remanufacturing activities.
• Cirba Solutions: North American provider of EV battery collection, testing, repair and recycling services for OEMs and fleet operators. Directly comparable to Autocraft's REVIVE battery service platform on the EV side.
• Li-Cycle: Specialist in lithium-ion battery recycling and recovery, building an EV battery materials circular-economy platform. Comparable to Autocraft's REVIVE EV battery repair/remanufacturing business as part of the broader EV battery circular economy, though focused on materials recovery rather than pack repair.

Broad incumbents

• BorgWarner: Global Tier 1 supplier of drivetrain and powertrain components including remanufactured transmissions and E-axles for hybrids/EVs. Comparable broad incumbent for Autocraft's transmission and Electric Drive Unit remanufacturing activities.
• Caterpillar Remanufacturing: Global engine and powertrain remanufacturing division of Caterpillar, focused on heavy-duty diesel and off-highway applications. Directly comparable to Autocraft's off-highway engine reman work (e.g., JCB) and the most established reference point for industrial-scale engine reman.
• ATC Drivetrain (formerly Aftermarket Technology Corporation): Global drivetrain remanufacturer and former US owner of Autocraft before the 2010 MBO, supplying remanufactured transmissions and drivetrain components to OEMs and aftermarket. Comparable legacy peer in drivetrain remanufacturing.

Market position

Strengths4 records

Weaknesses5 records

Competitive moat6 records

Key risks6 records

Key highlights7 records

Customer concentration

• Xtwitter.com/autocraftsg
• YouTubeyoutube.com/channel/UCInGMSjIP7LQGJ_SRd_Eqgg
• Facebookfacebook.com/AutocraftDS
• LinkedInlinkedin.com/company/autocraft-solutions-group

Compliance5 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles5 records

Subsidiaries5 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Autocraft Drive Train Solutions