What FusiA Groupe does

FusiA Groupe is a privately held Canadian industrial group founded in 2016, headquartered in Saint-Eustache, Quebec, with a second site in Toulouse, France. It consolidates three complementary subsidiaries: FusiA Impression 3D Métal Inc. (metal additive manufacturing using Laser Powder Bed Fusion on two EOS M 290 machines), HRT Industries (AS9100- and ISO 9001-certified precision CNC machining established 1987), and Esteve (50+ year French precision-mechanics specialist for aerospace). The group manufactures complex, lightweight metal parts — flight-critical structural components, cabin interiors, hinges, brackets, and custom industrial parts — for the aerospace, space, defense, and industrial sectors, and operates under the Canadian Controlled Goods Program for defense work.

The group's core technology combines L-PBF metal additive manufacturing (qualified across aluminum, titanium, nickel superalloys, stainless steels, and maraging steel, plus pending Al-Sc alloys from the SCANDIUM project) with multi-axis CNC machining, welding, assembly, and metrology under a single roof. Engineering services include Design for Additive Manufacturing (DfAM), topological optimization, and function consolidation that can reduce 10+ part assemblies into single monolithic components. FusiA participates in five major collaborative R&D programs — AILE, HORIZON, LiBio, SAMUEL, and SCANDIUM — alongside Bombardier, ZAL, Fraunhofer IFAM, Queen's University, NGen, Scandium Canada, McMaster, and McGill, and holds a provisional patent filed September 2024 for two Al-Sc alloy compositions.

The business model is project-based contract manufacturing with quote-driven pricing tied to part geometry, material, volume, and post-processing requirements, complemented by professional services revenue from funded R&D collaborations and multi-year aerospace contracts. The go-to-market is direct enterprise field sales targeting aerospace OEMs, Tier 1 suppliers, and defense contractors, supported by technical content marketing (blog, LinkedIn) and industry-event presence (Aircraft Interiors Expo, CRIAQ RDV Forum). Customer concentration is anchored by Bombardier as the flagship commercial client across multiple workstreams, with a long tail of academic engineering clubs and undisclosed defense customers accessible via CGP qualification.

Name

FusiA Groupe

Legal name

FusiA Groupe

Website

https://fusia-groupe.com

Company type

Private

Founded year

2016

Operating status

Operating

Headcount range

51–100 employees

Short description

FusiA Groupe is a Canadian industrial group combining metal additive manufacturing (L-PBF) with precision CNC machining to produce complex, lightweight metal parts for aerospace, space, defense, and industrial clients, anchored by AS9100 certification and Bombardier as flagship customer.

Ownership category

akta.pro rank

Headquarters

HQ city

Saint-eustache

HQ country

Canada

HQ region

North America

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Infrastructure, Supply Chain, Technology or R&D, Operations, Marketing or Sales

Revenue model

1. Metal Additive Manufacturing Services: Production of complex metal parts using L-PBF technology for aerospace, defense, space, and industrial applications. Revenue generated through project-based manufacturing contracts with per-part pricing based on material, complexity, and volume requirements.
2. Precision Machining Services: CNC machining services including 5-axis and 3-axis machining, turning, milling, welding, and assembly. HRT Industries provides post-processing for additive manufactured parts as well as standalone precision parts.
3. R&D Collaborative Projects: Participation in funded research programs with industrial and academic partners, contributing to advanced aerospace and manufacturing technology development.

Pricing tiers

Go-to-market motion1 record

Distribution channels1 record

Marketing channels4 records

Core offering

FusiA Groupe is a contract manufacturer of complex, high-performance metal parts for aerospace, space, defense, and industrial customers. The group produces flight- and mission-critical components via metal additive manufacturing (Laser Powder Bed Fusion on EOS M 290 machines) and precision CNC machining, supported by in-house Design for Additive Manufacturing (DfAM), a qualified multi-alloy materials portfolio, and integrated post-processing. Operations are delivered through three subsidiaries: FusiA Impression 3D Métal Inc. (Canada), HRT Industries (Canada), and Esteve (France).

Product overview

FusiA Groupe is an industrial group specializing in complex metal part manufacturing for critical environments, combining precision machining and metal additive manufacturing. The group consists of three complementary subsidiaries: FusiA Impression 3D Métal Inc. (Canadian metal 3D printing using L-PBF technology), HRT Industries (precision CNC machining with AS9100/ISO 9001 certifications), and Esteve (French precision mechanics for aerospace). Services span the entire product lifecycle from DfAM design optimization through production using two EOS M 290 machines, to in-house and outsourced post-processing. The group serves aerospace, space, defense, and industrial sectors with materials including aluminum, titanium, nickel alloys, stainless steel, and maraging steel.

Differentiator

Problem solved

Functional benefit

Products and services

• L-PBF Metal 3D Printing Service Contract manufacturing of complex, lightweight, high-performance metal parts using Laser Powder Bed Fusion (L-PBF) on two EOS M 290 machines (250 × 250 × 300 mm build volume). Serves aerospace, space, defense, and industrial customers requiring topology-optimized, conventionally unmachinable geometries.
• Precision CNC Machining Services AS9100- and ISO 9001-certified contract CNC precision machining including 5-axis and 3-axis machining, CNC turning, conventional milling, welding, and assembly. Standalone precision parts production as well as post-processing for additive-manufactured parts.
• Design for Additive Manufacturing (DfAM) Engineering and design optimization service that helps clients redesign parts for additive manufacturing using topological optimization and function consolidation, often reducing assemblies of 10+ parts into single monolithic components (e.g., HVAC assembly mass reduced 3x).
• Post-Processing & Finishing Services Complete in-house and outsourced finishing operations including surface improvement (sandblasting, microblasting, tribofinishing), anodizing, heat treatments, and dimensional inspection using a 7-axis Hexagon 8520 metrology arm.
• Qualified Metal Alloys for Additive Manufacturing Production-ready portfolio of metal powders qualified for L-PBF, including aluminum (AlSi10Mg, AlSi7Mg0.6/F357), stainless steels (316L, 15-5PH, 17-4PH), titanium (Ti64 Grade 5, Grade 23), nickel superalloys (Inconel 625, Inconel 718, Hastelloy X), maraging steel, and the in-development Al-Sc alloys (AA7075-Sc, A535-Sc).

Quantifiable outcome

• HVAC assembly mass reduced by 3x and component count reduced by 10x through DfAM optimization
• +2 more outcomes

Named customers7 records

Segments4 records

Ideal customer profiles3 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

AI capability2 records

Feature4 records

Partnerships

14 partnerships are on record, tiered core, flagship, major and minor.

• ITEA (Information Technology for European Advancement)coreStrategic or Co-development Partner · 1 November 2022European coordination organization for SAMUEL project combining AI with additive manufacturing. ITEA awarded the project recognition for excellence in November 2022. FusiA contributed industrial validation of AI tools for quality monitoring and optimization.
• BombardierflagshipStrategic or Co-development PartnerMajor strategic partner in multiple collaborative R&D projects including HORIZON (EcoJet/BWB aircraft demonstrator), AILE (smart wing development), and LiBio (lightweight aircraft cabin). FusiA provides metal additive manufacturing for flight-critical components and structural parts. Bombardier's recognition of FusiA's contribution includes certificate of partnership and continued collaboration across aerospace innovation programs.
• Scandium CanadacoreStrategic or Co-development PartnerMining resource company developing Canadian scandium supply for Al-Sc alloys. Partnered with FusiA in the SCANDIUM project to qualify Al-Sc powders for additive manufacturing and establish complete Canadian supply chain from Crater Lake resource through powder production to additive manufacturing.
• McMaster UniversitycoreStrategic or Co-development PartnerResearch university partner in SCANDIUM project contributing to intellectual property development for Al-Sc alloys, including provisional patent filed September 2024. McMaster provides materials science expertise and characterization capabilities.
• McGill UniversitycoreStrategic or Co-development PartnerAcademic partner in SCANDIUM project and student sponsorship recipient. McGill contributes materials research expertise and serves as a talent pipeline for the group through student engagement programs.
• ZAL GmbH (Center of Applied Aeronautical Research)majorStrategic or Co-development PartnerGerman aerospace research center leading the LiBio project for lightweight aircraft cabin development. ZAL developed Robot-Guided Additive Manufacturing (RAM) cell for multi-material structures and hosted LiBio demonstrator at their Hamburg TechCenter.
• Queen’s UniversitymajorStrategic or Co-development PartnerAcademic partner in LiBio project contributing electronic integration design for smart cabin components. Published scientific paper at AIAA Aviation Forum 2024 on the cabin table demonstrator design and performance.
• Fraunhofer IFAMmajorStrategic or Co-development PartnerGerman research institute for manufacturing and materials, participating in LiBio project as part of the international consortium of 10 partners from Canada, Germany, and Austria.
• SA²GE (Sustainable Aerodynamics and Structures for Green Aviation)majorStrategic or Co-development PartnerSustainable aviation research consortium leading the AILE project framework. SA²GE coordinates the smart wing development program including FusiA's additive manufacturing contributions and provides final reports on project outcomes.
• Concordia University (SAE Aero Design, Space clubs)minorStrategic or Co-development PartnerStudent sponsorship program providing metal 3D printing access, technical mentorship, and post-processing guidance for aerospace competition teams. Supports next-generation engineering talent development.
• ÉTS - École de technologie supérieure (Baja, Chinook, Formule, CAPRA, Eclipse, Dronolab, Rockéts clubs)minorStrategic or Co-development PartnerStudent sponsorship for multiple engineering competition teams, providing additive manufacturing capabilities and mentorship across various disciplines including automotive, aerospace, and robotics.
• Polytechnique Montréal (Formule, Oronos clubs)minorStrategic or Co-development PartnerStudent sponsorship for Formula and rocketry competition teams, providing metal 3D printing access and technical mentorship for engineering students.
• Université de Sherbrooke (Sirius, Rush clubs)minorStrategic or Co-development PartnerStudent sponsorship for space and engineering competition projects, providing access to additive manufacturing technology and expert mentorship.
• Launch CanadaminorStrategic or Co-development PartnerStudent rocketry competition organization receiving sponsorship support for Canadian launch vehicle projects.

Scale indicators6 records

Recent moves7 records

Expansion highlights6 records

Others

• Velo3D: US-based manufacturer of large-format L-PBF systems (Sapphire) targeted at aerospace customers. Competes indirectly with FusiA on the customer side as a potential equipment platform for in-house OEM printing.
• Equispheres: Canadian metal powder producer focused on high-performance aluminum powders for binder jetting and PBF. Ecosystem participant in the Canadian Al-Sc / advanced powder supply chain that FusiA is also building around via the SCANDIUM project.

Direct peers

• Materialise: Belgian-headquartered provider of metal and polymer AM services and software for industrial and aerospace customers. Direct peer in offering certified AM production with in-house DfAM engineering.
• Sintavia: US-based additive manufacturer dedicated to aerospace & defense with in-house post-processing, AS9100/Nadcap certifications, and proprietary quality systems. Direct competitor for serial-production flight-critical metal AM work.
• Stratasys Direct Manufacturing: Service bureau arm of Stratasys offering metal and polymer additive manufacturing with post-processing. Comparable business model of on-demand AM parts production for industrial customers, but at materially larger scale.
• Burloak Technologies: Canadian additive manufacturing service bureau specializing in metal 3D printing for aerospace, space, and defense customers. Closest geographic and capability analog to FusiA's L-PBF business, with a comparable focus on flight-critical parts.
• Morf3D: California-based metal additive manufacturing service bureau serving aerospace, space, and defense customers with end-to-end design, printing, and post-processing. Direct peer in flight-critical metal AM services for aerospace primes.

Broad incumbents

• 3D Systems: Major AM equipment manufacturer and service provider with aerospace-qualified metal printing capabilities. Competes for aerospace part production and adjacent services, though spread across many verticals.
• Protolabs: Large digital manufacturer offering on-demand CNC machining, injection molding, sheet metal, and metal AM. Overlaps with FusiA's precision machining and metal 3D printing services at a much broader scale and customer base.
• Carpenter Additive: Additive manufacturing arm of Carpenter Technology offering metal AM powder production plus finished part services for aerospace and medical. Broader scope than FusiA, including powder supply.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks7 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/fusia-groupe

Compliance3 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles3 records

Subsidiaries3 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about FusiA Groupe