MCT Engineering
MCT Engineering is a UK composite engineering firm that designs and manufactures carbon fibre components and assemblies for motorsport, premium automotive (BMW, Aston Martin, Bugatti, JLR), defence, and aerospace customers, offering end-to-end concept-to-completion production from its Daventry headquarters.
- Company typePrivate
- Founded1997
- HeadquartersDaventry, United Kingdom
- Headcount1–10
- GTM typeB2B
- OfferingHardware or Manufacturing
What MCT Engineering does
MCT Engineering, trading as MCT Carbon, is a UK-based composite engineering company founded in 1997 in Daventry, Northamptonshire. It designs and manufactures carbon fibre components and assemblies for the motorsport, premium automotive, defence, and aerospace sectors, operating a concept-to-completion service model that covers 3D scanning, CAD design, structural FEA, mould/tool design, lamination, autoclave curing (five autoclaves), 5-axis CNC machining, paint/lacquering, and final assembly. The company holds ISO 9001:2015 (continuously for 18 years), IATF 16949:2016, ISO 14001:2015, and Cyber Essentials certifications, and counts BMW, Aston Martin (DBS 770 and DB11 Tier 1 supply), Bugatti, Jaguar Land Rover, Mercedes F1, Honda F1, Cosworth, the UK Ministry of Defence, and the CH47 rotorcraft programme among its customers. Production scale examples include approximately 500,000 BMW exhaust trim components delivered over 12+ years at 26,000+ per annum and 24 sets of Aston Martin DBS 770 parts per week for eight months following a 16-week initial delivery.
MCT Engineering firmographics
Firmographics- Name
- MCT Engineering
- Legal name
- MCT Limited
- Website
- https://mct-carbon.com
- Company type
- Private
- Founded year
- 1997
- Operating status
- Operating
- Headcount range
- 1–10 employees
- Short description
- MCT Engineering is a UK composite engineering firm that designs and manufactures carbon fibre components and assemblies for motorsport, premium automotive (BMW, Aston Martin, Bugatti, JLR), defence, and aerospace customers, offering end-to-end concept-to-completion production from its Daventry headquarters.
- Ownership category
- akta.pro rank
MCT Engineering industry classification
Industry- Product category
- Composite Components Manufacturing
- NAICS
- All Other Miscellaneous General Purpose Machinery Manufacturing (333998)
- SIC
- Special Industry Machinery, Nec (3559)
- akta.pro primary industry
- Automotive Exterior Body Panels & Closures Manufacturing (Bumpers/Fenders/Hoods/Doors/Tailgates) (IMACAKAD)
Keywords
Where MCT Engineering is headquartered
LocationHeadquarters
- HQ city
- Daventry
- HQ country
- United Kingdom
- HQ region
- Europe
Offices2 records
Markets served
MCT Engineering business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Supply Chain, Operations, Infrastructure, Technology or R&D, Marketing or Sales
Revenue model
- OEM Component Manufacturing: Revenue from manufacturing composite components for automotive OEMs. Long-term contracts include BMW exhaust trims (over 12 years, ~500,000 components produced) and Aston Martin DBS 770 parts.
- Motorsport and Prototype Development: Project-based revenue for Formula 1 teams, automotive manufacturers, and bespoke commissions including showpieces, prototypes, and marketing initiatives.
- Defence and Aerospace Contracts: Government and contractor work for defence and aerospace including armour systems, spall liners, and composite structural components with certification requirements.
- Bespoke Commissions: Custom one-off or limited-run composite pieces for art, furniture, sports equipment, and specialty applications.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom project-based pricing for bespoke commissions and prototype work |
Go-to-market motion3 records
Distribution channels4 records
Marketing channels4 records
MCT Engineering product offering
Product offeringCore offering
MCT Engineering provides end-to-end composite engineering and manufacturing services for carbon fiber components across motorsport, automotive, and defence and aerospace sectors. The company manages the full lifecycle from concept design and 3D scanning through mould/tool design, lamination, autoclave curing, CNC machining, painting, and final assembly. It serves as a Tier 1 supplier to major OEMs including BMW, Aston Martin, Bugatti, Jaguar Land Rover, Formula 1 teams, and government defence departments.
Product overview
MCT Engineering is a pioneering force in composite engineering with over three decades of experience serving the motorsport, automotive, and defence & aerospace industries. The company operates a single unified manufacturing and engineering service offering, providing concept-to-completion composite solutions including design, engineering, 3D scanning, CAD, structural FEA, CNC machining, tooling, volume production, painting, and assembly. Key products include carbon fiber automotive components (BMW exhaust trims, Aston Martin DBS 770 parts), motorsport equipment (F1 pit perches, racing components), defence & aerospace structures (armour systems, rotorcraft components), and bespoke commissions. The company leverages partnerships with Rockman Advanced Composites (for high-volume production and machining) and Rospardo MCT (for defence & aerospace), supported by accreditations including ISO 9001, IATF 16949, ISO 14001, and Cyber Essentials.
Differentiator
Problem solved
Functional benefit
Products and services
- BMW Exhaust Trim Components Carbon composite exhaust trim components for BMW's global vehicle range, engineered for full environmental performance at elevated temperatures. Over 500,000 components produced at 26,000+ per annum across more than 12 years.
- Aston Martin DBS 770 Carbon Components Tier 1 supply of carbon fiber components for the Aston Martin DBS 770 Ultimate edition, including DFM, mould tool design, proto parts, validation, and PPAP/SPAP compliance.
- JLR ARC Vector Hyper-Bike Components Composite components for Jaguar's electric ARC Vector hyper-bike including the battery enclosure monocoque structure that forms the main vehicle chassis, meeting EV regulations and structural impact requirements.
- Greenjets IPM5 Carbon Shroud Carbon fiber ducted fan shroud for Greenjets' electric jet engine, utilising the structural and weight advantages of composite materials for sustainable aviation applications.
- Formula 1 Pit Perch Lightweight, compact race team pit crew workstations incorporating telemetry, communication, and data presentation systems developed for Formula 1 teams.
- Forged Carbon Components Forged carbon composite components developed for a leading UK OEM providing desirable aesthetic appearance with a repeatable and risk-adverse manufacturing process achieving comparable or improved costing versus traditional methods.
- Defence and Aerospace Composite Structures Composite structures and armour for defence and aerospace applications including spall liner systems, armoured protection cells, ballistic and blast protection, BVS10 vehicle turret and bar armour, and rotorcraft components such as CH47 ballistic and structural parts.
- High Gloss Spray Sealing Service Proprietary pattern and mould sealing service delivering high gloss surface finish with uniform coating application of approximately 0.1mm thickness, reducing mould preparation time while meeting automotive VQ standards.
- Reverse Engineering Services Comprehensive reverse engineering service replicating existing components using 3D laser scanning, sectioning analysis, tooling creation, and validation including FEA and NDT reporting, allowing design improvements.
- Vision to Reality Custom Build Full concept-to-completion custom vehicle build service including 3D scanning, CAD geometry, styling, pattern and tooling manufacture, component production, assembly, and paint finishing.
- Bespoke Commissions Custom composite manufacturing from unique one-off pieces to limited runs including furniture, display pieces, speaker enclosures, musical instruments, extreme sports equipment, and superyacht components.
- Concept to Completion Composite Manufacturing End-to-end composite manufacturing service covering design, engineering, scanning, CAD integration, compliance submissions (PFMEA, PPAP, SPAP, IMDS), tooling, production, assembly, testing, painting, and logistics.
- Tour de France and Velodrome Cycling Components Composite components for professional cycling including super lightweight disc wheels, F1-derived aero-handlebars, fairings, crank aero-fairings, and wind tunnel-derived racing frames for Olympic and World Championship use.
Quantifiable outcome
- Delivered Aston Martin DBS 770 Ultimate edition in 16 weeks, producing 24 sets of parts per week for 8 months
- +2 more outcomes
Companies that use MCT Engineering
Customer profileNamed customers13 records
Segments4 records
Ideal customer profiles3 records
MCT Engineering technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature8 records
MCT Engineering partnerships and signals
Strategic signalPartnerships
Three partnerships are on record, tiered core and flagship.
- Rospardo MCTcoreMCT and Rospardo joined forces in 2020 to provide comprehensive service to defence and aerospace customers. Rospardo brings extensive experience in planning, administration, and logistical protocols for operating within specialist defence industry, working with UK and foreign government departments and contractors to deliver sensitive and confidential programmes.
- Rockman Advanced CompositescoreMCT joined forces with Rockman Advanced Composites in 2018, dramatically increasing production capacity and expanding services including Structural FEA and 5-axis machining. The partnership enables LCC (Low Cost Country) opportunities for customer programmes. Rockman brought additional capabilities that expanded what MCT could offer existing customers.
- MNVE (Valkyrie & AMG P1 Programme)flagshipImportant relationship established in 2018 with MNVE to supply components for the exciting hypercar programme including the Aston Martin Valkyrie and AMG P1. This programme represents high-profile, technically demanding work showcasing MCT's composite capabilities.
Scale indicators8 records
Recent moves7 records
Expansion highlights7 records
MCT Engineering competitors and assessment
Company assessmentDirect peers
- Formaplex: UK-based Tier 1 composite and precision engineering manufacturer supplying automotive, motorsport, defence, and aerospace primes. Closest direct peer to MCT in scale, customer base, and process capability, with similar end-to-end design-to-production model.
- Williams Advanced Engineering: Applied technology spinout of Williams F1, producing composite structures and EV battery systems for motorsport and road car applications. Direct overlap with MCT on F1 supply and on EV lightweighting work such as battery enclosures.
- Cox Manufacturing (Cox Powertrain / Cox Marine): Composite and advanced manufacturer working across motorsport, defence, and high-performance applications. Direct peer on composite process capability and tier 1 supply into motorsport and defence primes.
- KS Composites: UK carbon fibre composite manufacturer focused on motorsport and high-end automotive. Direct comparable to MCT's motorsport and low-volume automotive work, with overlapping customer profile in F1 and premium OEMs.
- Penso Consulting: UK advanced composites and manufacturing consultancy serving automotive, motorsport, and defence. Comparable to MCT on its concept-to-completion model and customer overlap in motorsport and prestige auto.
Broad incumbents
- Meggitt: Established aerospace and defence composites and structures supplier, with particular strength in rotorcraft and military platforms (CH-47 adjacent). Overlaps with MCT on defence/aerospace composite work at a much greater scale.
- GKN Aerospace: Global Tier 1 composites and aerostructures supplier serving the same defence, aerospace, and high-end automotive primes as MCT. Much larger footprint and capacity, representing the dominant incumbent MCT competes against on flagship programs.
- Toray Advanced Composites: Subsidiary of Toray Industries supplying thermoset and thermoplastic composites to aerospace, defence, motorsport, and automotive. Comparable to MCT on advanced composite materials and parts, with broader customer base and global footprint.
- Hexcel: Global composite materials and structures supplier across aerospace, defence, and automotive. Overlaps with MCT as a composites supplier to the same primes, but operates at materials-plus-structures level and at materially larger scale.
Emerging players
- Plasan: Defence and automotive composites specialist producing body armour, vehicle armour, and structural composite components. Closest emerging peer on MCT's defence armour systems work and on Tier 1 automotive composite supply.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks5 records
Key highlights7 records
Customer concentration
MCT Engineering social profiles
Digital presenceMCT Engineering compliance and trust
Trust signalCompliance4 records
MCT Engineering financial estimates
Financial estimateRevenue estimate
Valuation estimate
MCT Engineering leadership team
Management profileNumber of profiles
Profiles3 records
MCT Engineering subsidiaries and ownership
Company hierarchySubsidiaries2 records
MCT Engineering funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
MCT Engineering M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about MCT Engineering
What does MCT Engineering do?
MCT Engineering provides end-to-end composite engineering and manufacturing services for carbon fiber components across motorsport, automotive, and defence and aerospace sectors. The company manages the full lifecycle from concept design and 3D scanning through mould/tool design, lamination, autoclave curing, CNC machining, painting, and final assembly. It serves as a Tier 1 supplier to major OEMs including BMW, Aston Martin, Bugatti, Jaguar Land Rover, Formula 1 teams, and government defence departments.
Is MCT Engineering a public or private company?
MCT Engineering is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was MCT Engineering founded?
MCT Engineering was founded in 1997. It employs 1 to 10 people.
Where is MCT Engineering based?
MCT Engineering is headquartered in Daventry, United Kingdom, in the Europe region.
How does MCT Engineering make money?
Four revenue lines are on record. OEM Component Manufacturing is the primary driver. The others are motorsport and Prototype Development, defence and Aerospace Contracts and bespoke Commissions.
Who are MCT Engineering's main competitors?
Direct peers on record are Formaplex, Williams Advanced Engineering, Cox Manufacturing (Cox Powertrain / Cox Marine), KS Composites and Penso Consulting. Broad incumbents are Meggitt, GKN Aerospace, Toray Advanced Composites and Hexcel. Plasan is listed as an emerging player.
Does MCT Engineering have an API?
No public API is recorded for MCT Engineering.
What industry is MCT Engineering in?
MCT Engineering's product category is Composite Components Manufacturing. Its primary akta.pro industry code is IMACAKAD, Automotive Exterior Body Panels & Closures Manufacturing (Bumpers/Fenders/Hoods/Doors/Tailgates). Its NAICS code is 333998 and its SIC code is 3559.