Accurate Thermal Systems

What Accurate Thermal Systems does

Accurate Thermal Systems is a Hainesport, New Jersey-based manufacturer of precision thermal processing equipment, organized as Accurate Thermal Systems LLC. The company's core product is a family of fluidized temperature baths that use compressed air driven through aluminum oxide media to create a liquid-like thermal environment across an operating range of -100°C to 1100°C. These baths are used for thermal cleaning of plastics extrusion and injection molding tooling, nitinol shape setting and heat treatment of medical devices, reactor heating in chemical and pharmaceutical R&D, and temperature calibration. The product portfolio spans eight fluidized bath models (FTBSL6, FTBSL15, FTBSL25, FTBLL12, FTBLL12W, FTBLL26, FTBLL27, FTBLL47), two ThermCal dry block temperature calibrators (ThermCal130 and ThermCal400), ECU1/ECU2 HEPA air filtration systems, and the proprietary Temperature Validation Software (TVS) for FDA-compliant data logging.

The company generates revenue primarily through one-time hardware sales of its own manufactured products, plus consumables such as aluminum oxide media and accessories. It also acts as an authorized distributor of PolyScience waterbaths, SIKA dry block calibrators, and Accumac temperature measurement products, and provides ISO 17025 compliant NIST traceable calibration services. Pricing is quote-based and not publicly disclosed. Sales are conducted through direct end-user sales, manufacturer representatives, and authorized distributors, with complementary marketing via website content, video demonstrations, trade publication advertising, and industry trade shows (NPE 2018). Customer base spans plastics extrusion manufacturers, medical device companies (including Medtronic), chemical and pharmaceutical R&D laboratories (including Dow Chemical), academic institutions, and cable manufacturers. The firm is founder-led by Darren Sager and operates with a 1–10 employee base, with no external institutional investment disclosed.

Name

Accurate Thermal Systems

Legal name

Accurate Thermal Systems LLC

Website

https://accuthermal.com

Company type

Private

Founded year

2013

Operating status

Operating

Headcount range

1–10 employees

Short description

Accurate Thermal Systems is a Hainesport, NJ-based manufacturer of fluidized temperature baths, dry block calibrators, and HEPA filtration systems for plastics extrusion cleaning, medical device heat treatment, reactor heating, and calibration applications. The firm serves enterprise manufacturers, laboratories, and academic institutions through direct sales and an authorized distributor network.

Ownership category

akta.pro rank

Product category

Industrial Thermal Processing Equipment

NAICS

Industrial Process Furnace and Oven Manufacturing (333994)

SIC

Industrial Process Furnaces & Ovens (3567)

akta.pro primary industry

Thermal Processing Equipment (Furnaces/RTP/Anneal) (HDAHAEAE)

akta.pro secondary industry

Heat Transfer Equipment (Heat Exchangers, Boilers, Condensers) (IMAHAEAC)

Keywords

• Fluidized temperature baths
• Dry block calibrators
• Thermal cleaning equipment
• Industrial temperature control
• Precision heating equipment

Headquarters

HQ city

Hainesport

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Personnel, Operations, Technology or R&D, Marketing or Sales, Infrastructure

Revenue model

1. Fluidized Temperature Baths: Manufacture and sale of fluidized temperature baths in various models (FTBSL6, FTBSL15, FTBSL25, FTBLL12, FTBLL12W, FTBLL26, FTBLL27, FTBLL47) with temperature ranges from -100 to 1100°C for different applications.
2. Dry Block Temperature Calibrators: Sale of ThermCal series calibrators (ThermCal130, ThermCal400) for temperature sensor calibration with temperature ranges from -25 to 455°C.
3. HEPA Air Filtration Systems: Sale of ECU1 and ECU2 HEPA air filtration systems for environmental compliance during thermal cleaning operations.
4. NIST Traceable Calibration Services: ISO17025 compliant calibration services for temperature instruments and sensors including dry block calibrators, thermometers, RTDs, PRTs, thermocouples, and laboratory equipment. Offers both standard and fully accredited calibrations.
5. Media and Accessories: Sale of aluminum oxide media (100lb pails, 400lb drums), activated white alumina, parts baskets, retort lids, extraction fans, cyclones, and other accessories.
6. Distribution of Third-Party Products: Authorized distribution of PolyScience waterbaths, SIKA dry block calibrators, and Accumac temperature measurement products.

Pricing tiers

Go-to-market motion2 records

Distribution channels3 records

Marketing channels6 records

Core offering

Accurate Thermal Systems designs, manufactures, and distributes Fluidized Temperature Baths and Dry Block Temperature Calibrators used for thermal cleaning of extrusion and injection molding tooling, medical device heat treatment (including nitinol shape setting), laboratory reactor heating, and temperature sensor calibration. The company operates across an operating range of -100 to 1100°C, with products manufactured in the USA at its Hainesport, NJ headquarters and sold globally through direct sales and an authorized distributor network.

Product overview

Accurate Thermal Systems manufactures and distributes a portfolio of precision thermal equipment centered on Fluidized Temperature Baths and Dry Block Temperature Calibrators, complemented by HEPA air filtration systems and supporting services. The Fluidized Temperature Bath line spans eight models (FTBSL6, FTBSL15, FTBSL25, FTBLL12, FTBLL12W, FTBLL26, FTBLL27, FTBLL47) ranging from compact bench-top units to large industrial baths, covering operating temperatures from -100°C to 1100°C. These baths use aluminum oxide media fluidized by compressed air to deliver uniform heating for thermal cleaning of extrusion/injection molding tooling, medical device heat treatment (particularly nitinol shape setting), temperature calibration, and reactor heating. The ThermCal dry block calibrator series (ThermCal130 and ThermCal400) provides portable field and laboratory calibration for temperature sensors with NIST-traceable ISO 17025 compliant certificates. The accessory ecosystem includes HEPA filtration units (ECU1, ECU2), Temperature Validation Software (TVS) for FDA/quality documentation, aluminum oxide and activated alumina media, baskets, lids, and cyclone/fume extraction accessories. As a distributor, the company also offers PolyScience waterbaths, Accumac temperature instruments, and SIKA calibrators.

Differentiator

Problem solved

Functional benefit

Brands

• ThermCal: Dry block temperature calibrator product line including ThermCal130 and ThermCal400 models.

Products and services

• Fluidized Temperature Baths Precision temperature-controlled baths using aluminum oxide media fluidized by compressed air to provide uniform heating environments from -100 to 1100°C for thermal cleaning, medical device heat treatment, temperature calibration, and reactor heating applications.
• ThermCal Dry Block Temperature Calibrators Portable and bench-top dry block temperature calibrators (ThermCal130 and ThermCal400) for calibrating temperature sensors and systems including thermocouples, RTDs, PRTs, thermistors, and thermal switches. Includes NIST traceable calibration certificates.
• HEPA Air Filtration Systems (ECU1 and ECU2) HEPA air filtration systems (ECU1 mobile light-to-moderate duty, ECU2 heavy-duty mobile) designed to capture and remove smoke, particulates, fumes, and VOCs from thermal tool cleaning operations. Three-stage filtration with HEPA filter (99.97% efficiency at 0.3 micron) and activated carbon.
• Temperature Validation Software (TVS)

Quantifiable outcome

• Cleaning time reduced from 4-8 hours (burn-off ovens) to 30-60 minutes
• +4 more outcomes

Named customers6 records

Segments5 records

Ideal customer profiles5 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Partnerships

Four partnerships are on record, tiered core.

• PolySciencecoreChannel Partner/ Reseller/ Distributor · 20 April 2018Accurate Thermal Systems is an authorized distributor of the complete PolyScience product line including heated water baths, refrigerated circulating baths, immersion circulators, chiller systems, and precision temperature calibration baths. Products serve laboratory, industrial, education, government, and R&D settings.
• SIKAcoreChannel Partner/ Reseller/ Distributor · 18 April 2018Authorized distributor of SIKA dry block calibrators. These products complement ATS's own ThermCal calibrator line.
• Accumac InccoreChannel Partner/ Reseller/ Distributor · 18 April 2018Authorized distributor of Accumac precision temperature readouts, Platinum Resistance Thermometers, and Type S reference thermocouples. Products serve liquid baths, ovens, dry block calibrators, and other temperature measurement applications.
• DyniscocoreStrategic or Co-development Partner · 18 April 2018Dynisco, a world leader in plastics extrusion processing solutions for 60 years, recommends Accurate Thermal Systems Fluidized Temperature Baths as the preferred cleaning method for extrusion and injection molding tooling. Dynisco actively promotes ATS products to their customer base.

Scale indicators3 records

Recent moves6 records

Expansion highlights6 records

Direct peers

• Fluke Calibration: Direct peer in dry block temperature calibrators, NIST-traceable calibration baths, and temperature metrology equipment serving the same calibration-services and laboratory customers ATS targets with ThermCal products.
• Julabo: Direct peer in temperature control equipment including circulators, chillers, and heated/refrigerated baths for laboratory and industrial applications; overlaps with ATS's distributed PolyScience product line and adjacent thermal processing offerings.
• PolyScience: Direct peer manufacturing heated water baths, refrigerated circulating baths, and chiller systems for laboratory and industrial temperature control; ATS serves as its authorized distributor in addition to competing in adjacent thermal equipment.
• Across International: Direct peer manufacturing fluidized bed heaters, laboratory furnaces, ovens, and dry block calibrators. Closely comparable product portfolio targeting the same laboratory and industrial temperature-processing customers.
• Techne / Antylia Scientific: Direct peer manufacturing dry block temperature calibrators, fluidized baths, and laboratory temperature control equipment under the Techne brand; competes head-to-head with ATS ThermCal series.
• SNOL (SnolTherm): Direct peer producing laboratory furnaces, ovens, drying chambers, and dry block temperature calibrators for industrial and scientific customers; serves the same calibration and thermal processing applications as ATS.
• Carbolite Gero: Direct peer manufacturing laboratory and industrial furnaces, ovens, and temperature calibration equipment used in materials testing, heat treatment, and R&D — overlapping application space with ATS fluidized baths.

Broad incumbents

• BINDER GmbH: Broad incumbent manufacturing laboratory ovens, incubators, drying chambers, and temperature test chambers for industrial and life-science applications; adjacent thermal processing peer to ATS.
• Despatch Industries: Broad incumbent in industrial ovens, furnaces, and thermal processing equipment serving process heating, heat treatment, and curing applications — overlapping with ATS on thermal cleaning and heat treatment use cases.
• Thermo Fisher Scientific: Broad incumbent with an extensive laboratory and industrial equipment portfolio including furnaces, ovens, calibration baths, and temperature control systems that overlap with ATS's fluidized bath and calibrator lines.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights7 records

Customer concentration

Compliance3 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Accurate Thermal Systems