Hagemann Systems

What Hagemann Systems does

Hagemann Systems GmbH is a privately-held German industrial manufacturer and supplier, headquartered in Wuppertal, specializing in electrical connection technology and energy storage components. The company's portfolio centers on Lugsulation®, a proprietary fully insulated connection technology protected by patents and trademarks in both EUIPO and the US, offered in multiple variants (Flex, Deep, Seal, Cap, and Deep Smart). Around this core it supplies battery terminals, terminal caps, insulation screws, cable lugs, rib plates for battery cooling, cable assemblies, and rubber and plastic molded parts, alongside battery watering systems (HSYS Battery Watering Cell/Bloc) and deionization systems.

Manufacturing is built on hybrid in-house production combining metal, plastic, and rubber processes (dipping/coating, injection molding, cable assembly, blow molding), with facilities in Germany and additional international locations supporting both small-batch prototyping and large-scale series production. The go-to-market is B2B and engineering-led: direct sales and consultation with industrial OEMs for custom-configured solutions, complemented by downloadable catalogs, a YouTube and social-media presence, and an own e-commerce storefront (ampereshop.com) for small-quantity standard component purchases.

Hagemann Systems serves manufacturers of stationary and mobile industrial batteries, agricultural and construction machinery, electrically powered material handling vehicles, and marine and rail equipment, all of which require durable, insulated, and often safety-certified electrical connections. The company emphasizes vertical specialization in regulated and harsh-environment applications, IP64/IP68 protection capability, and compliance with ISO 9001:2015 (certified May 2025), RoHS, REACH, and Conflict Minerals standards. Pricing is opaque and quote-based for custom work; revenue is not disclosed and the firm is management-controlled under Managing Director Dipl.-Ing. Jens Trimborn.

Name

Hagemann Systems

Legal name

Hagemann Systems GmbH

Website

https://hagemann-systems.de

Company type

Private

Founded year

1945

Operating status

Operating

Headcount range

11–50 employees

Short description

Hagemann Systems GmbH is a privately-held German manufacturer specializing in proprietary fully insulated electrical connection technology (Lugsulation®) and battery/energy storage components, serving industrial OEMs in battery manufacturing, agricultural and construction machinery, material handling, marine, and rail.

Ownership category

akta.pro rank

Product category

Electrical Connection Technology

NAICS

Current-Carrying Wiring Device Manufacturing (335931)

SIC

Electronic Components & Accessories (3670)

akta.pro primary industry

Connectors, Terminals & Lugs (industrial connectors, terminal blocks, lugs, ferrules, splices) (IMAGAEAE)

akta.pro secondary industries

Battery Modules & Packs (Industrial/Commercial pack assembly) (IMAGAHAB), Charging Infrastructure Components (connectors, cables, dispensers, payment/controls) (IMAGAHAH)

Keywords

• Electrical connection technology
• Battery connection components
• Insulated cable terminals
• Plastic and rubber parts
• Energy storage solutions

Headquarters

HQ city

Wuppertal

HQ country

Germany

HQ region

Europe

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Supply Chain, Operations, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. Product Sales - Standard Components: Sale of standard manufactured components including terminal caps, battery terminals, cable lugs, insulation screws, connectors, and installation materials. Products available through online shop (ampereshop.com) for small quantities and direct ordering for larger volumes.
2. Custom/Configured Solutions: Customer-specific development and manufacturing of custom connection technology solutions. Includes custom cable assembly, rubber and plastic molded parts, and tailored energy storage components. Engineering capabilities support rapid development from prototype to series production.
3. Battery Technology Components: Specialized components for battery and energy storage applications including water/air/acid management systems, deionization systems, battery watering systems (HSYS Battery Watering Cell and Bloc), and connection technology.

Go-to-market motion2 records

Distribution channels3 records

Marketing channels6 records

Core offering

Hagemann Systems GmbH manufactures and supplies electrical connection technology and energy storage components for industrial B2B customers. Its core offering is the proprietary Lugsulation® fully insulated connection technology for electrical terminals, complemented by patented rib plates for battery cooling, custom cable assemblies, rubber and plastic molded components, and battery technology products including terminal caps, battery terminals, insulation screws, cable lugs, and battery watering systems. The company produces both standard catalog components and customer-specific engineered solutions, with manufacturing capabilities spanning metal, plastic, and rubber production in Germany and international locations.

Product overview

Hagemann Systems is a German industrial supplier offering a comprehensive portfolio of electrical connection technology and energy storage solutions. The core offering centers on the proprietary Lugsulation® product family—a patented fully insulated connection technology available in multiple variants (Flex, Deep, Seal, Cap, Deep Smart)—which provides complete insulation for electrical terminals. Complementing this are rib plates for battery cooling, custom cable assembly services, and rubber/plastic components. The battery technology division supplies terminal caps, battery terminals, insulation screws, cable lugs, and water management systems (including deionisation, watering cells, and watering blocs). The product architecture follows a platform approach where the Lugsulation core technology is extended through specialized variants addressing specific application requirements, while the broader product portfolio serves industrial energy storage and connection needs across sectors including material handling, construction machinery, marine, and rail.

Differentiator

Problem solved

Functional benefit

Brands

• Lugsulation: Proprietary fully insulated connection technology brand covering electrical terminals, offering solutions like Lugsulation Flex, Deep, Seal, and Cap variants. The technology provides full insulation of electrical contacts for protection against corrosion, touch, vibration, and creepage currents.

Products and services

• Lugsulation® Fully Insulated Connection Technology Patented fully insulated connection technology for electrical terminals, providing complete protection against corrosion, touch hazards, vibration, and creepage currents. Replaces traditional single-cap coverage with full encapsulation of the contact. Targeted at industrial B2B customers requiring reliable electrical connections.
• Lugsulation Flex Flexible version of the Lugsulation technology, designed for applications requiring adaptable insulation solutions, particularly in inverter and converter applications.
• Lugsulation Deep Deep insulation variant providing enhanced protection for applications requiring deeper coverage and higher IP ratings.
• Lugsulation Seal Sealed version of Lugsulation offering additional sealing protection for electrical connections in challenging environments.
• Lugsulation Cap Cap-style variant providing insulation coverage for terminal applications, offering IP64 and higher protection ratings.
• Lugsulation Deep Smart Advanced deep insulation solution incorporating smart features for electrical connection systems. Launched in 2026 as the newest addition to the Lugsulation product family.
• Rippenplatten (Rib Plates) Patented stacking rib plates for battery and energy storage applications, providing cooling and stack management for battery cells.
• Cable Assembly (Kabelkonfektionierung) Preassembled cable kits, connectors, and wire harnesses manufactured to customer specifications, including crimped, brazed, and embedded connections for low-voltage to high-voltage applications.
• Rubber and Plastic Components (Gummi- und Kunststoffteile) Custom rubber and plastic components including profiles, molded/stamped parts, tubes, pipes, plates and mats, manufactured using injection molding, extrusion, cupping, and blow molding processes.
• Battery Technology (Batterietechnik) Complete battery technology solutions including water/air/acid management systems, connection components, and installation materials for industrial energy storage applications.
• Terminal Caps (Abdeckkappen) Protective caps for electrical terminals providing insulation and environmental protection, including DOM Series configurations for standardized battery connection coverage.
• Battery Terminals High-quality battery terminal connectors and clips designed for vibration-free operation in industrial battery applications.
• Insulation Screws Insulated fastening solutions including M5/M6 and M8/M10 variants for electrical isolation in high-voltage applications.
• HSYS Cable Lugs HSYS cable lugs for secure electrical connections in battery and power applications.
• Deionisation System Water purification system for battery watering applications ensuring optimal water quality for lead-acid batteries.
• HSYS Battery Watering Cell Battery irrigation system component for automated water replenishment in battery cells.
• HSYS Battery Watering Bloc Complete battery watering system for synchronized water distribution across multiple battery cells.
• Vario Complete Coupling Versatile coupling system for battery watering applications enabling flexible hose connections.
• Flow Indicator Visual flow monitoring device for battery watering systems indicating water passage.
• HSYS Battery Care Performance fluid for electrical connections providing corrosion protection and enhanced conductivity.

Quantifiable outcome

• Reduced system failure rates through quality components
• +3 more outcomes

Named customers6 records

Segments1 record

Ideal customer profiles6 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature4 records

Scale indicators2 records

Recent moves5 records

Expansion highlights6 records

Direct peers

• Weidmüller: German-headquartered manufacturer of industrial electrical connection technology, including terminals, cable lugs, and insulation solutions. Directly comparable to Hagemann in customer base, product category, and Mittelstand industrial heritage.
• Wieland Electric: German manufacturer specializing in electrical connection and insulation technology for industrial applications, including terminal blocks and pluggable connections. Highly comparable in product portfolio and target verticals.
• Phoenix Contact: Global German manufacturer of industrial connection technology, terminal blocks, and battery/energy storage connectors. Overlaps directly with Hagemann in insulated connection solutions for industrial and energy storage applications.
• Helukabel: German specialist in cables, cable assemblies, and pre-assembled connection systems. Closely comparable to Hagemann's cable assembly business and German industrial Mittelstand footprint.
• Lapp Group: German family-owned manufacturer of cables, cable assemblies, and connection technology for industrial applications. Comparable in heritage, customer base, and integrated cable/connector solutions.
• Stäubli Electrical Connectors: Swiss manufacturer of high-quality electrical connectors and contact systems, including insulated solutions for industrial, railway, and energy storage applications. Overlaps in high-reliability connection technology.

Broad incumbents

• ABB: Global electrification and automation major with broad connection and electrical component offerings touching rail, marine, and energy storage — overlapping verticals with Hagemann at meaningfully greater scale.
• Eaton: Large diversified power management company with a substantial electrical components business, including terminal blocks, cable lugs, and industrial wiring devices. Overlaps with Hagemann's product category at greater scale.
• TE Connectivity: Global leader in connectivity and sensor solutions, including terminals, cable lugs, and battery/energy storage interconnection. Significantly larger scale than Hagemann but directly competes in insulated and sealed connection technology.
• Schneider Electric: Global energy management and automation company with extensive electrical distribution, connection, and industrial control offerings. Overlaps with Hagemann in industrial connection technology and energy storage adjacent markets.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights7 records

Customer concentration

• Xfacebook.com/hagemannsystems
• YouTubeyoutube.com/channel/UCUp0msVE6YpH1YY5OmivcFA
• Facebookfacebook.com/hagemannsystems
• LinkedInlinkedin.com/company/hagemann-systems
• Instagraminstagram.com/hagemannsystems

Compliance4 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Hagemann Systems